Embed Size (px)
DESCRIPTION
Presentation from Palfinger
Citation preview
New Machinery Directive
European Standard EN12999:2009
Features & Benefits - 2010
Machinery Directive NEW
MD 2006/42/EG
Features & Benefits - 2010
MD 2006/42/EG
Regulate a uniform level of protection to prevent
accidents with machinery before marketing within the
European Economic Area (EEA).
This directive is to be intended to reduce the trade
barriers within the Union.
Note: The machinery directive has been transferred into National Laws. (Germany: Mechanical
regulation, Austria: Machinery safety regulation…)
Machinery Directive
MD 2006/42/EG
MD 98/37/EG MD 2006/42/EG
Valid from 29.12.2009 (only minor changes on loader cranes)
All Palfinger cranes with CE- Conformity will fulfil
MD2006/42/EG since 01.01.2010 !
Machinery Directive
MD 2006/42/EG
Amendments in the operator manual
Amendments in the mounting instruction (Service Info C-04/2009)
New version of identification plates
Changes in the Machinery Directive
European Standard
EN12999:2009
Features & Benefits - 2010
EN12999:2009
The European Standard is a harmonized standard for
loader cranes in accordance with health and safety
requirements from the Machinery Directive. .
Note: It specifies the minimum requirements for design, calculation, examination and testing of
hydraulically powered cranes and their mounting on vehicles or static foundations.
European Standard
EN12999:2009
The European Standard is a rule and originates from a
public standardization process (CEN).
(CEN frz. Comite Europeen de Normalisation) .
Note: The CEN is responsible for European Standards (EN) in almost all technical areas amongst
others also for the EN 12999. A working group existing of representatives of authorities and
producers making a draft standard, this draft will be ratified by the CEN committee. After the
ratification the European Standard must be adopted unchanged into the national standards. (Austria
ÖNORM EN, BRD DIN, Switzerland SN…)
European Standard
EN12999:2006
Summary old EN12999:2006
Over 4 mt net lifting moment or a rated capacity of 1000 kg or above:
• Overload protection system
• Securing for transport via indicator - optically or acoustical
• Rope winch overload protection system
(Info: Rope winches over 1000kg capacity must have always a overload protection system)
• Mechanical extension - overload protection system
EN12999:2006 EN12999:2009
Date of official publication has been postponed
from the 23rd of December into the year 2010.
Palfinger cranes with CE- conformity fulfill EN12999:2006
Palfinger cranes with CE- conformity fulfill EN12999:2009
from 01.07.2010.
EN12999:2009
European Standard
3.1.1 Loader crane
..powered crane comprising a column, which slews about a base, and a
boom system which is attached on to the top of the column.
The crane is usually fitted on a commercial vehicle (including trailer) with a
significant residual load carrying capability. Loader cranes are designed
for loading and unloading the vehicle as well as for other duties as
specified by the manufacturer in the operator's manual.
NOTE 1: A loader crane, as defined above in 3.1.1, installed on a static
foundation is still considered a loader crane.
Fulfilled by amendment of the operator's manual.
EN12999:2009
Definition of loader crane
EN12999:2009
Extract from the operators manual
EN12999:2009
5.6.5.1
Unless the geometry of the crane ensures that the boom system remains
stable in all working positions (e.g. booms approaching or passing the
vertical), the crane shall be equipped with motion limiters for that
purpose.
This requirement does not apply to movements for coming in to or out of
transport position.
Motion Limiter
EN12999:2009
The existing boom angle monitoring
system will be extended to limiting
the maximum angle of the boom
system in relation to the load
situation of the crane.
It will be applied on all cranes with
linkage system from a certain
number of extension upwards.
from 01.07.2010
Motion Limiter – Technical solution
EN 12999:2009
5.6.1.8
For cranes with a rated capacity of 1000 kg or above, or a maximum net
lifting moment of 40000Nm or above, the stability of the vehicle shall be
included in the safety function of the rated capacity limiter.
NOTE: Stability in this case means:
Deployment of every stabilizer is monitored by the rated capacity
limiter and the rated capacity is reduced or the crane is stopped, if not
fully deployed.
Limiting and indicating devices
EN 12999:2009
System for monitoring the stabilizer
position in relation to the lifting
capacity in three different versions
from „out and down“ up to full ISC.
from 01.07.2010
Limiting and indicating devices – technical solution
EN 12999:2009
Position outrigger retracted
Position outrigger complete extended
Unsupported working area
ISC-S Integrated Stability Control- Standard
Monitoring of the outrigger position in
combination with the overload protection system in
basic version. (fulfill the European Standard)
EN 12999:2009
ISC-S Integrated Stability Control- Standard
EN 12999:2009
Incl. SHB01 with angle encoder
Side dependent (left, right
vehicle-side)
Position of the outrigger (retracted,
full extended)
Position of the stabilizers (supported,
unsupported)
Unsupported working area over
platform and cabin
ISC-L Integrated Stability Control – Light
Monitoring of the outrigger position in
combination with the overload protection in
extended version.
EN 12999:2009
ISC-L Integrated Stability Control – Light
EN 12999:2009
Incl. SHB01 and angle encoder
Incl. displays on both control stations
Side dependent (left, right vehicle-side)
Position of the outrigger (retracted, half extended, full
extended)
Position of the stabilizers (supported, unsupported)
Unsupported working area above platform and cabin
Compulsory in combination with additional
stabilizers
ISC Integrated Stability Control
Monitoring of the outrigger position in
combination with the
overload protection in maximum
version.
EN 12999:2009
ISC Integrated Stability Control
EN 12999:2009
5.4.1.2
Stabilizer feet shall be designed to adjust to a ground
unevenness of at least 10.
The area of each foot shall be such that the resultant
maximum ground pressure is less than 4 MPa.
Stabilizer Leg
EN 12999:2009
Fulfilled on all the cranes of the High
performance range
Cranes from the Performance range
will be adapted
Stabilizer Leg – technical solution
EN 12999:2009
5.4.3.1
When the boom system of a vehicle mounted loader crane is to be
parked on the load platform or on top of the load during transport,
an indicator (e.g. angle sensor) shall be provided, see 5.6.1.3.
5.6.1.3
A warning visible and audible from the transport driving position
shall indicate when the crane height exceeds a predetermined maximum
(as described in 7.2.3.4).
The audible warning may be silenced by an acknowledgement button or
by a signal that the parking brake of the vehicle is engaged.
Securing for transport
EN 12999:2009
TRAN 2 for all EN12999:2009 cranes
standard - NEW
The bodybuilder has to install a warning
light and an acoustic signal in the cabin.
Securing for transport – technical solution
EN 12999:2009
5.6.1.5
Cranes, with manually operated stabilizers extensions, shall have a
warning visible and audible from the transport driving position that
indicates when the stabilizers are not locked in the transport position.
Cranes, with hydraulically operated stabilizer extensions, shall have
a warning visible and audible from the transport driving position that
indicates when the stabilizer extensions are not in the transport
position
Securing for transport - NEW
Technical solution:
Check of hydraulic outriggers (AUSW) Standard
EN 12999:2009
5.5.5.
Hydraulic hoses that are used for the connection of interchangeable
equipment shall be designed or identified or located to avoid any
incorrect connection causing a hazard, e.g. to reverse the direction of
movement of a hydraulic cylinder.
Hose tubes and fittings
EN 12999:2009
Hose tubes and fittings – technical solution
Fulfilled with different colors and
male / female couplings
EN 12999:2009
5.6.6
Cranes with a remote control system shall have a device to warn
persons in the vicinity that the crane is in operation.
The warning device shall be either acoustic or by flashing lights that
are visible from all directions. The warning shall be continuously given
when the crane is in operation.
Operational Warning
EN 12999:2009
Green flashing light will be added on cranes with remote control
from 01.07.2010
Operational Warning – technical solution
EN 12999:2009
5.8.1. The control station for stabilizer extension deployment shall only operate movements in full view of the operator.
These requirements also apply to stabilizer extensions that are remote controlled, in which case a device shall be provided that detects that the operator can have a clear view of a stabilizer extension before it may start to extend.
Control Stations
EN 12999:2009
Push button for activating the
stabilizers control on each side of the
truck (for RRC stabilizers) with a time
limit relay !
from 01.07.2010
Control Stations – technical solution
EN 12999:2009
5.8.1.
Vehicle mounted cranes with a rated capacity of 1000 kg or above,
or a maximum net lifting moment of 40 000Nm or above, with
ground control stations and that do not have remote control shall
have at least two fixed control stations.
Technical Solution:
PC 2700 and PC 3800 must be equipped with two control
stations
from 01.07.2010
Control Stations
EN 12999:2009
6.3.
Maximum emission sound pressure levels at all fixed control stations, excluding control stations used solely to operate the stabilizers, shall be measured in accordance with EN ISO 11201:1995 ………
NOTE: The level of noise emission may be assessed with reference to comparative emission data for similar loader cranes installations
The operator's manual and the technical documentation shall give information on noise emitted by the loader crane installation as follows …
Noise emission measurement
EN 12999:2009
Measurement of various crane models on different types of trucks and reference information of typical noise emissions in the operator's manual and mounting instruction.
Noise Emission Measurement -technical solution
F A Q`s
Features & Benefits - 2010
EN 12999:2009
Frequently asked questions:
Are there any exceptions to the MD and EN regulations ??
Yes
Cranes with less than 1000kg capacity or 40000Nm lifting moment do
not need any overload protection system or devices as described in
5.6.5.1 or 5.6.1.8. (PC1500,PK2900,PK3400,PK4200)
EN 12999:2009
Frequently asked questions:
In what way are stock cranes influenced ?
All cranes that have been produced in 2009 and have been
delivered out to the general agency are not touched by any of the new
regulations.
EN 12999:2009
EN 12999/2009
EN 12999/2006
MD 2006/42/EG
MD 98/37/EG
From
01.07.2010
01.01.2010-
30.06.2010
Until
31.12.2009
What does the declaration of conformity declare ?
X X -
- X X
X X -
- - X
EN 12999:2009
Frequently asked questions:
Are NON-CE versions still available ?
Yes If cranes are sold outside the European Union, we will still supply
cranes without CE- conformity.
EN 12999:2009
Frequently asked questions:
Are OSK versions still available ?
Yes, for countries outside the European Union.
Yes, if crane is sold with EN 12999:2006 and delivered until
30.06.2010
No, if the crane is sold with EN12999:2009
EN 12999:2009
Frequently asked questions:
Are NON- Linkage cranes still available ?
Yes, for countries outside the European Union.
Yes, if crane is sold with EN 12999:2006 and delivered until
30.06.2010
No, if the crane is sold with EN12999:2009
EN 12999:2009
Frequently asked questions:
What about special requests for EN12999:2009 specifications ?
If there are requirements for EN 12999:2009 conformity
before 01.07.2010,
we will offer EN12999:2009 specification via a Tuning Center
solution (e.g. when requested in a tender specification..)
Note:
Not available for Non-Linkage or OSK cranes !!!
