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8/14/2019 Overview of Lean-Management
1/20
VO
www.gspclahbja.mho
8/14/2019 Overview of Lean-Management
2/20
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
3/20
MHNVCNV]
Acjn Ojnjlcocnt
Gntrhfumtghn ]cvcn Vypcs hi \jstc (gn Acjn)
Yjauc Jffgnl (YJ) & Nhn Yjauc jffgnl (NYJ) jmtgvgty
[rgnmgpacs hi Acjn Ojnjlcocnt
Bcncigts hi Acjn Ojnjlcocnt Gopacocntjtghn stjlcs hi Acjn Ojnjlcocnt
[rhmcss hi Gopacocntgnl Acjn Ojnjlcocnt
\`jt jrc t`c Fhmuocnts Bjsgm Acjn Vhhas & [rgnmgpacs
3]
Djgzcn
[hdj-Whdc
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
4/20
ACJN OJNJLCOCNV GNVRHFSMVGHN
Acjngs j p`gahshp`y t`jt sccds th ogngogzc t`c
whrdgnl mjpgtja rcqugrcf th prhfumc j prhfumt hr
prhvgfc j scrvgmc. Acjn gs jaa jbhut cagognjtgnl jaa
wjstcs& nhn-vjauc jffgnl jmtgvgtgcsirho j prhmcss
jnf ojdgnl t`c prhfumt hr scrvgmc iahw wgt`rcfumcf mhst (whrdgnl mjpgtja).
V`c mhnmcpt hi Acjn gn Ojnuijmturgnl wjs fcvcahpcf
by @cnry Ihrfgn :72;s
Vhyhtjwjs t`c igrst mhopjny th gntrhfumc Acjn
Ojnjlcocntmhnmcpt gn gts prhfumtghn systco.
Acjn Ojnjlcocnt ihmuscs hn Cagognjtgnl /rcfumgnl
wjstc & Nhn-vjauc jffgnl jmtgvgtgcs.
GG[C, Jaa Rgl`ts Rcscrvcf
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
5/20
V@C VHWHVJ \JW HI ACJN
Ucrh gnspcmt ghn gs j p`g ahshp`y prjmt gscf by
Vhyh tj w`h jrc dnhwn ihr t`cgr whr af majss
pcrihrojnmc jnf mjpjbg a g t gcs.
V`cy uscVhtja Zuja gty Ojnjlcocnt jnf Eust- gn-Vgoc (EGV) mhn mcp ts.
]upp a gcrs jrc trjgncf by t`cgr mus thocrs(Vhyhtj)
gn quja g ty ojnjlcocnt.
]upp a gcr quja g ty bcmhocs sh rcagjbac t`jt t`cgrrjw ojtcr gja mjn lh s trjgl`t th t`c mus thocr 's
(Vhyhtj) prhfumt ghn a gnc ihr goocfgjtc usjlc
w gt`hut t`c nccf ihr gnspcmt ghn jnf sthrjlc.
GG[C, Jaa Rgl`ts Rcscrvcf
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
6/20
]CYCN VW[C] HI \J]VC (gn Acjn)
VRJN][HRVJVGHN (cxmcss trjvca fuc th phhr ajyhut) GNYCNVHRW(]thrjlc/\jrc`husgnl hi cxmcss ojtcrgjas) OHVGHN(fuc th phhr crlhnhogms hi whrd stjtghn)
\JGVGNL(ahhd ihr pjrts / wjgtgnl ihr pjrts/gnstrumtghns) HYCR[RHFSMVGHN(bugaf ohrc pjrts t`jn rcqugrcf) HYCR-[RHMC]]GNL(Cxmccf musthocrs rcqugrcocnt)
FCICMV IHR RC-\HRD(Mhrrcmtghn & ]mrjpsjocehb jljgn)
SNFCRSVGAGUJVGHNHI VJACNV JNF ]DGAA](gs shoctgocs mjaacf t`c Cgl`t` wjstc gn Acjn)
GG[C, Jaa Rgl`ts Rcscrvcf
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
7/20
Yjauc Jffgnl (YJ)
&
Nhn Yjauc Jffgnl (NYJ) Jmtgvgty
Jny [rhmcss ]tcp/Jmtgvgty w`gm` FGRCMVAW jffsYjaucth t`c ignja hutput(prhfumt/scrvgmc) prhfumcfby t`c prhmcss, sum` prhmcss stcp/jmtgvgtygs Igrst Vgoc
Rgl`t (IVR)& ihrw`gm` (prhmcss stcp/jmtgvgty) t`cmusthocr gs \GAAGNL th pjygs mjaacf jsYjauc Jffgnl(YJ) Jmtgvgty
Jny [rhmcss ]tcp/Jmtgvgty w`gm` fhcs NHV jff
vjauc Fgrcmtay th t`c ignja hutput (prhfumt/scrvgmc)prhfumcf by t`c prhmcss & w`crc t`c musthocr gsNHV wgaagnl th pjy ihr sum`]tcp/Jmtgvgty gs mjaacfjs Nhn Yjauc Jffgnl (NYJ) Jmtgvgty
G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
8/20
[RGNMG[AC] HI ACJN OJNJLCOCNV Vh mrcjtc mhntgnuhus iahw
Vh usc puaa-systcos th ojnjlc t`c whrdiahw
Vh cagognjtc/rcfumc bjtm` sgzcs jnf gnvcnthrgcs Vh cagognjtc wjstc
Vh mrhss-trjgn whrdcrs gn hrfcr th fcja wgt`
gn`crcnt vjrgjbgagty ]cacmtgvc usc hi juthojtghn(gc, juthnhojtghn)
Vh gnstgaa j Mhntgnuhus Goprhvcocntmhopctcnmc
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
9/20
BCNCIGV] HI ACJN OJNJLCOCNV
Goprhvcs prhmcss iahw/spccf
[rhfumtgvgty Goprhvcocnt
Vhtja ojnuijmturgnl tgoc sjvcf Acss smrjp
Ahw gnvcnthry
[ajnt spjmc sjvcf
Bcttcr ajbhr utgagzjtghn
Rcfumc mhst (whrdgnl mjpgtja)
]jicty hi hpcrjtghns
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
10/20
GO[ACOCNVJVGHN ]VJLC] HI
ACJN OJNJLCOCNV
V`rccstjlcs gn t`c gopacocntjtghn hi
AcjnOjnjlcocntjrc5
Fjtj mhaacmtghn stjlc
Fjtj jnjaysgs jnf Fcvcahpocnt hishautghn ]tjlc
Gopacocntjtghn ]tjlc
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
11/20
[RHMC]] HI GO[ACOCNVGNL ACJN
OJNJLCOCNV
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
12/20
\@JV JRC V@C FHMSOCNV] 88
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
13/20
BJ]GM ACJN VHHA] & [RGNMG[AC]
3]DJGUCN
[HDJ-WHDC
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
14/20
3]V`c 3]sjrc5
]HRVMacjr fgstgnmtghn hi nccfcf gtcosirhounnccfcf hncs & cagognjtgnlt`c ajttcr.
]VRJGL@VCN / ]VJBGAGUC / ]CV-GN-HRFCR
Dccpgnl nccfcf gtcos gn mhrrcmt pajmcth jaahw ihrcjsy jnf goocfgjtc rctrgcvja.
]@GNC Dccpgnl t`c whrd jrcj macjn.
]VJNFJRFGUCFcvcahpgnl whrd prhmcsscs thsupphrt t`c igrst t`rccstcps.
]S]VJGN[uttgnl prhmcsscs gn pajmc th cnsurc t`jt
t`c igrst ihur stcps jrc rglhrhusay ihaahwcf.
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
15/20
8/14/2019 Overview of Lean-Management
16/20
DJGUCN
Gt gs j Ejpjncsc whrf t`jt ocjns th brcjdjpjrt hr Ohfgiy (Djg) th ojdc t`gnls Bcttcr(Ucn).
Gt ihmusscs hn cagognjtgnl t`c wjstcsgn jprhmcss sh t`jt t`c prhmcsscs hnay jff vjaucth t`c musthocr.
]hoc hi t`c scvcn wjstcstjrlctcf byDjgzcn jrc\jgtgnl / Gfac tgoc / ]cjrm`tgoc, Mhrrcmtghn, Vrjnsphrtjtghn, Hvcr-[rhfumtghn, Hvcr-[rhmcssgnl, Cxmcss
Ohtghn, ]thrjlc / \jrc`husgnl.
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
17/20
DJGUCN \HRD ]CVS[ JV [@GAAG[]
8/14/2019 Overview of Lean-Management
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[HDJ-WHDC
[hdj -Whdcgs j strumturcf oct`hfhahly ihr ogstjdc
prhhignl hpcrjtghns. Gt gs jny fcvgmc hr ocm`jngsot`jt cgt`cr prcvcnts j ogstjdc irho bcgnl ojfc hrcnsurcst`jt t`c ogstjdcs fhnt lct trjnsajtcf gnth
crrhrst`jt t`c musthocrs scc hr cxpcrgcnmc.V`crc jrc t`rcc jpprhjm`csth [hdj Whdc5
\jrngnl(ojdgnl t`c uscr jwjrc hi t`c phtcntgjaprhbaco)
Mhntrha (Juth m`jnlc th mhuntcrjmt (gn mjsc hi)prhbaco)
]`utfhwn(Juth mahsurc th prcvcnt fjojlc gn mjsc hicrrhr)
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf
8/14/2019 Overview of Lean-Management
19/20
[HDJ-WHDC CPJO[ACNC\ JVO OJM@GNC][RCYCNV \C IHRLCVVGNL MJRF GN GV
]
8/14/2019 Overview of Lean-Management
20/20
V`jnd Whu
GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf