my summer internship report

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this report decribes the delay details and motion study of forklifts used in the company and suggestions which can be implemented

Text of my summer internship report

Summer Internship Report 2010 LIST OF CO TE TSDECLARATIO ............................................................................................... 7 ACK OWLEDGEME T................................................................................ 8 ABSTRACT....................................................................................................... 9 LIST OF TABLES............................................................................................10 LIST OF FIGURES.......................................................................................13 CHAPTER-1 I TRODUCTIO .....................................................................141.1 1.2 1.3 ABOUT THE I DUSTRY......................................................................................14 SHORTAGE OF RAW MATERIAL....................................................................16 PORTERS FIVE FORCE MODEL FOR COPPER I DUSTRY.....................18

CHAPTER-2 ABOUT THE COMPA Y.......................................................192.1 2.2 2.3 2.4 2.5 2.6 2.7 VISIO 2015.............................................................................................................19 MISSIO ...................................................................................................................19 STRE GTHS...........................................................................................................20 HISTORY.................................................................................................................20 SWOT A ALYSIS.....................................................................................................21 TQM- A WAY OF LIFE.........................................................................................22 TPM JOUR EY AT SIIL.......................................................................................22

CHAPTER-3 OBJECTIVE, SCOPE A D METHODOLOGY..................233.1 3.2 3.3 3.4 OBJECTIVE............................................................................................................23 SCOPE OF THE PROJECTS................................................................................23 METHODOLOGY..................................................................................................23 LIMITATIO S OF THE PROJECT....................................................................23

CHAPTER-4 PROJECT I DETAIL............................................................244.1 4.2 DEFI ITIO : TIME EFFICIE CY...................................................................24 FACTORS I FLUE CI G ACTUAL RU HOUSE 4.2.1 CHA GE OVER....................................................................................................25 I G HOURS OF CELL .........24

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Summer Internship Report 20104.2.1.1 4.2.1.2 CELLHOUSE PREPARATIO ...........................................................................25 CATHODE STRIPPI G MACHI E (CSM)......................................................26

4.2.1.2.1 PURPOSE...............................................................................................................26 4.2.1.2.2 OPERATI G PROCEDURE OF CSM..............................................................26 4.2.1.2.3 STA DARD MACHI E HOURS REQUIRED................................................27 4.2.1.2.4 PARETO A ALYSIS OF DELAY AREAS I CSM.......................................28 4.2.1.2.5 PARETO A ALYSIS OF THE DEPARTME TS I CSM.............................30 4.2.1.3 A ODE PREPARATIO MACHI E (APM)....................................................31

4.2.1.3.1 OPERATI G PROCEDURE OF APM...............................................................31 4.2.1.3.2 STA DARD MACHI E HOURS REQUIRED.................................................32 4.2.1.3.3 PARETO A ALYSIS OF DELAY AREAS I APM........................................33 4.2.1.3.4 PARETO A ALYSIS OF THE DEPARTME TS I APM.............................34 4.2.1.4 A ODE SCRAP WASHI G MACHI E (ASWM)...........................................35

4.2.1.4.1 OPERATI G PROCEDURE OF ASWM...........................................................35 4.2.1.4.2 STA DARD MACHI E HOURS REQUIRED.................................................36 4.2.1.4.3 PARETO A ALYSIS OF DELAY AREAS I ASWM....................................37 4.2.1.4.4 PARETO A ALYSIS OF THE DEPARTME TS I ASWM........................38 4.2.1.5 CRA ES.................................................................................................................39

4.2.1.5.1 E. O. T. CRA ES...................................................................................................39 4.2.1.5.2 PARETO A ALYSIS OF DELAY AREAS I CRA E-1...............................40 4.2.1.5.3 PARETO A ALYSIS OF DEPARTME TS I CRA E-1..............................41 4.2.1.5.4 PARETO A ALYSIS OF DELAY AREAS I CRA E-2................................42 4.2.1.5.5 PARETO A ALYSIS OF DEPARTME TS I CRA E-2..............................43 4.2.1.6 4.2.1.7 4.2.1.8 4.2.1.9 4.2.2 4.2.3 4.2.4 4.3 4.4 4.4.1 OPERATOR SKILLS A D EXPERIE CE.......................................................44 FORKLIFT AVAILABILITY...............................................................................44 PREVE TIVE MAI TE A CE........................................................................44 LABOUR AVAILABILITY A D SKILLS.........................................................44 STRIPPI G.............................................................................................................45 RECTIFIERS..........................................................................................................45 MISCELLA EOUS................................................................................................45 ABOUT THE FORKLIFTS...................................................................................46 FORKLIFTS I EOU.............................................................................................47 REFI ERY..............................................................................................................48

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Summer Internship Report 20104.4.1.1 4.4.1.2 4.4.2 4.4.2.1 4.4.2.2 4.4.3 4.4.3.1 4.4.3.2 TIME CALCULATIO S.......................................................................................48 UTILIZATIO OF FORKLIFTS.........................................................................51 LOGISTICS.............................................................................................................53 TIME CALCULATIO S.......................................................................................53 UTILIZATIO OF THE FORKLIFTS................................................................55 CCR..........................................................................................................................57 TIME CALCULATIO S......................................................................................59 UTILIZATIO OF THE FORKLIFTS...............................................................59

CHAPTER 5 RESULTS A D SUGGESTIO S...........................................615.1 5.2 5.3 5.3.1 5.3.2 5.3.3 5.3.4 TIME EFFICIE CY CO SOLIDATED STATEME T..................................61 FOKKLIFT UTILIZATIO CO SOLIDATED STATEME T.....................61 SUGGESTIO S......................................................................................................62 SUGGESTIO 1.....................................................................................................62 SUGGESTIO -2.....................................................................................................64 SUGGESTIO 3.....................................................................................................66 SUGGESTIO 4.....................................................................................................70

CO CLUSIO .................................................................................................71 REFERE CES.................................................................................................72

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Summer Internship Report 2010

CERTIFICATE - HEAD OF DEPARTME T

This is to certify that JO ES DAVIS MATHEW (Registration # 0921120 ) is a bona fide student of Christ University Institute of Management (MBA batch 2009-11) and has successfully completed his Summer Internship Project at STERLITE INDUSTRIES INDIA LIMITED, TUTICORIN in Lean Operation & System stream

Place: Date:

Prof. CKT Chandrashekara Head of Department Christ University Institute of Management Bangalore

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Summer Internship Report 2010

CERTIFICATE FACULTY GUIDE

This is to certify that this internship report on the title IMPROVI G THE OPERATIO AL EFFICIE CY A D PROFITABILITY OF EXPORT ORIE TED U IT is a bonafide work of Mr. Jones Davis Mathew, REG o 0921120 under my guidance and support .This report is a part of MBA course with specialization in Lean Operation & System stream and the content and the work done is genuine with respect to the information covered and thought expressed.

Place: MR SUNIL A.K PROFESSOR Date:

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IMPROVI G THE OPERATIO AL EFFICIE CY A D PROFITABILITY OF EXPORT ORIE TED U IT

Summer Internship Report 2010

CERTIFICATE FROM THE COMPA Y

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IMPROVI G THE OPERATIO AL EFFICIE CY A D PROFITABILITY OF EXPORT ORIE TED U IT

Summer Internship Report 2010

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