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09 May 2013 TIM COLLINS, PORTLAND WATER BUREAU KEVIN LARSON, PORTLAND WATER BUREAU RICH BLACKMUN, BLACK & VEATCH MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL WITHDRAWAL

MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

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Page 1: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

09

May

20

13

TIM COLLINS, PORTLAND WATER BUREAU KEVIN LARSON, PORTLAND WATER BUREAU

RICH BLACKMUN, BLACK & VEATCH

MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL WITHDRAWAL

Page 2: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

AGENDA • Project Background and Drivers

• Design Approach

• Constructing in an Active Unfiltered Drinking Water Reservoir

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Page 3: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

PROJECT BACKGROUND AND DRIVERS

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Page 4: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

The Dam 2 Towers Improvement Project is located at the Bull Run Watershed Reservoir 2.

BULL RUN WATERSHED

• Source: Portland Water Bureau (www.portlandoregon.gov)

Project Site

Headworks

Reservoir 1 and Dam 1

Reservoir 2 and Dam 2

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Page 5: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Portland’s primary water supply since 1895

• Serves 900,000 people

• 26 miles east of the City of Portland

• Protected by special federal legislation

• No commercial logging

• Closed to ALL public access

• Federal land co-managed with City of Portland

BULL RUN WATERSHED PARAMETERS

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Page 6: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Product of a 10-year collaborative process

• 50-year plan to protect and improve aquatic habitat

• 49 actions over the next 50 years

• The Watershed will be managed to improve the fish habitat

• Compliance with the ESA and CWA requirements

• Provide regulatory certainty for PWB operation of Bull Run Watershed

HABITAT CONSERVATION PLAN (HCP)

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Page 7: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP

• The project was designed to allow the City to manage water temperatures in the lower Bull Run River by adding the ability to select water from three elevations in Bull Run Reservoir No. 2

• Optimum water conditions for fish will be maintained in the lower Bull Run River

DAM 2 TOWERS IMPROVEMENTS

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Page 8: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

DESIGN APPROACH

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Page 9: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

NORTH AND SOUTH TOWERS 1960’S North Tower

South Tower

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Page 10: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

NORTH AND SOUTH TOWER - 2010

North Tower South Tower

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Page 11: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

CONCEPTUAL DESIGN – NORTH TOWER ALTERNATIVES

New Wetwell with Temperature Control Panels

New Wetwell with Slide Gate

New Separate Tower

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Page 12: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

PHYSICAL MODEL BY NHC

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Page 13: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

VIEWING OF NHC’S MODEL

Viewing Operation of Model Vortex Inside

Wetwell

Vortex Outside Wetwell

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Page 14: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

CONSTRUCTING IN AN ACTIVE UNFILTERED DRINKING WATER RESERVOIR

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Page 15: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• CM/GC Contractor and Partnering Agreement

• Major Construction Activities

• CM/GC Mobilization and Access

• Dredging

• Wet Well Fabrication and Installation

• Pre-Fabricated Building Construction and Installation

OVERVIEW

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Relief Gates

Electrical Control Room

Access

Floating Dock

Boom Crane

6 Trash Racks and

6 Slide Gates

Page 16: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Partnering agreement established between AAC, PWB, and B&V

• Moderated by a management consultant

• Open forum for issue and resolution as well as project planning

• The CM/GC Contractor selected was Advanced American Construction (AAC)

• AAC is experienced in heavy civil/marine construction, industrial and diving services

CM/GC CONTRACTOR AND PARTNERING AGREEMENT

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Page 17: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

CM/GC MOBILIZATION AND ACCESS

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Page 18: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

CM/GC MOBILIZATION AND ACCESS

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Page 19: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Bathymetric Survey conducted to develop dredging and grading plan

• Dredging required to remove accumulated sediment and material around the foundation of the tower

• 1500 CY of Cut

• Removed by a clamshell bucket

• Many large boulders were removed

• 365 CY of Fill

• Fill material is 6 inch quarry spalls

• ArmorFlex articulated concrete mattress placed on top of all cut and filled areas for stabilization

DREDGING

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Page 20: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• During dredging work, a silt curtain was installed

• The silt curtain encompassed the work area and extended from the water surface all the way down to the reservoir bottom

• Turbidity Monitoring

• Turbidity levels were monitored using turbidity buoys and hand held monitors

• PWB monitored and checked turbidity levels throughout the work

• South tower was online during dredging work

• All material removed was transported to material barges and then loaded into sealed dump trucks

DREDGING (CON’T)

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Page 21: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

DREDGING WORK

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Page 22: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

DREDGING WORK

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Page 23: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Wet well is being fabricated at Oregon Iron Works (OIW)

• OIW created a SolidWorks model of wet well structure

• Model assisted in identifying conflicts as well as determining a solution, prior to fabrication

• Wet well was divided into eight sections plus the base

• Size of sections were based on maximum allowable size able to be transported by truck

WET WELL FABRICATION AND INSTALLATION

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Page 24: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

WET WELL BASE FABRICATION

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Page 25: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

WET WELL SECTION 2 - FABRICATION

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Page 26: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

Surface preparation important to ensure adherence of coating

WET WELL FABRICATION PAINT PREPARATION

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Page 27: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

WET WELL SECTION IN TRANSIT TO SITE

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Page 28: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

WET WELL BASE DELIVERY

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Page 29: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

WET WELL BASE INSTALLATION

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Page 30: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

Pre-fabricated building being transferred to material barge

PRE-FABRICATED BUILDING INSTALLATION

28 February 2013

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Page 31: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

NORTH TOWER

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Page 32: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

• Complete fabrication and installation of remaining wet well sections

• Installation of all mechanical and electrical equipment

• Substantial completion – August 2013

• Commissioning

• System startup and testing

• Operation & Maintenance Manual

NEXT STEPS

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Page 33: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

Thank you!

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Page 34: MODIFYING EXISTING DAM INTAKE FOR MULTI-LEVEL … · •The Bull Run Dam 2 Tower Improvement Project is one of the 49 actions of the HCP •The project was designed to allow the City

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