20
Modern Automotive Modern Automotive Technology Technology Chapter 61 Chapter 61 Differential and Rear Drive Differential and Rear Drive Axle Fundamentals Axle Fundamentals

Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Embed Size (px)

Citation preview

Page 1: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Modern Automotive Modern Automotive TechnologyTechnology Chapter 61Chapter 61

Differential and Rear DriveDifferential and Rear DriveAxle FundamentalsAxle Fundamentals

Page 2: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Learning Objectives Learning Objectives Identify the major parts of a rear drive axle assembly.List the functions of a rear axle assembly.Describe the operation of a differential.Explain differential design variations.Compare different types of axles.Describe the principles of a limited-slip differential.Relate rear axle ratios to vehicle performance.

Page 3: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Chapter 61Chapter 611. The AXLE HOUSINGAXLE HOUSING is the metal body

housing that encloses and supports parts of rear axle housing

2. REAR AXLE BEARINGSREAR AXLE BEARINGS are either ball or roller type bearings that fit between axles and inside of axle housing

Page 4: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Basic Rear Drive Axle Basic Rear Drive Axle Assembly Assembly

Page 5: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Axle HousingAxle Housing

Page 6: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Chapter 61Chapter 61

3. The REAR DRIVE AXLESREAR DRIVE AXLES connect the differential side gears to the drive wheels and normally support the weight of the vehicle

4. The DIFFERENTIAL CASE DIFFERENTIAL CASE ASSEMBLYASSEMBLY holds the ring gear and other components that drive the rear axles

Page 7: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Differential CaseDifferential Case

Page 8: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Driving Straight AheadDriving Straight Ahead

Page 9: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Turning CornersTurning Corners

Page 10: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Chapter 61Chapter 61

5. The RING GEARRING GEAR transfers the turning power of pinion drive gear to the differential case assembly

6. The PINION DRIVE GEARPINION DRIVE GEAR transfers power from drive shaft to ring gear

Page 11: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Pinion GearPinion Gear

Page 12: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Differential AssemblyDifferential Assembly

Page 13: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Chapter 61Chapter 61

7. A LIMITED SLIP DIFFERENTIALLIMITED SLIP DIFFERENTIAL provides driving force to both rear wheels at all times

8. The REAR AXLE RATIOREAR AXLE RATIO is determined by comparing the number of teeth on the pinion drive gear and on the ring gear

Page 14: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

When one wheel of a conventional rear axle assembly lacks traction, the other wheel will not propel the vehicleTorque will flow to the axle that turns easiestLimited-slip differentials provide driving force to both rear wheels at all times

Limited Slip Differentials Limited Slip Differentials

Page 15: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Clutch Pack DifferentialClutch Pack Differential

Page 16: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Clutch Pack DifferentialClutch Pack Differential

Diaphragm springpreloads the clutch

discs

Page 17: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Chapter 61Chapter 619. The driving pinion centerline of a

HYPOID GEAR SETHYPOID GEAR SET is offset — or lowered — from the centerline of the ring gear

10. SWING AXLESSWING AXLES are used when the differential is mounted solidly on the car's frame

Page 18: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Hypoid and Hypoid and Spiral Bevel Spiral Bevel

GearsGears

Page 19: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Swing AxlesSwing Axles

Page 20: Modern Automotive Technology Chapter 61 - … · REAR AXLE BEARINGS are either ball REAR AXLE BEARINGS or roller type bearings that fit between ... power from drive shaft to ring

Learning ObjectivesLearning ObjectivesTroubleshoot common drive shaft problems.Check universal joint wear.Measure drive shaft runout.Remove and replace a drive shaft assembly.Replace universal joints.Perform basic service operations on atransfer case.Cite and practice good safety procedures.