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WWW.MERLINDIESEL.COM Tel: +44 (0)1772 694185 MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES CATALOGUE Leading The Way in Diesel Technology Fuel Pumps Parts Test Equipment Filters New Generation Workshop Diagnostic & Vehicle Care Centre Miscellaneous Accessories

MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

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Page 1: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

WWW.MERLINDIESEL.COMTel: +44 (0)1772 694185

MERLIN COMMON RAIL EUI TOOLSAND ACCESSORIES CATALOGUELeading The Way in Diesel Technology

• Fuel Pumps• Parts• Test Equipment• Filters• New Generation Workshop• Diagnostic & Vehicle Care Centre • Miscellaneous Accessories

Page 2: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak
Page 3: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

2

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

2

T026-033TORQUE WRENCH 1/2" DRIVE

T026-032TORQUE WRENCH 3/8" DRIVE

T026-031TORQUE WRENCH 1/4" DRIVE

M3329BOSCH 0 681 200 502 NOZZLE

TESTER 400 bar

T021-102NOZZLE TESTER 600 bar

2 607 017 326BOSCH 35-PIECE SCREWDRIVER

BIT SET 2 607 017 326

T016-852DIGITAL MICROMETER

T040-001CRCOMMON RAIL COMPONENT

BENCH TOP WASH TANK

T040-001COMPONENT BENCH TOP WASH

TANK

Page 4: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

3

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

3

T041-502ULTRASONIC CLEANING TANK 2

Ltr

T041-505ULTRASONIC CLEANING TANK 5

Ltr

T041-515ULTRASONIC CLEANING TANK 15

Ltr

T041-520ULTRASONIC CLEANING TANK 20

Ltr

T041-530ULTRASONIC CLEANING TANK 30

Ltr

T042-006ULTRASONIC POWDER STEEL

T042-005ULTRASONIC POWDER

ALUMINUM

ISO4113CALIBRATION FLUID 25 Ltr ISO

4113

T026-200NOZZLE FUME EXTRACTION

ASPIRATOR

Page 5: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

4

TEST EQUIPMENT

C/R & EUI - GENERAL EQUIPMENT

4

T016-883SMART PHONE CLIP ON

MAGNIFIER 60 x Zoom

T026-021MAGNETIC PART TRAY (round)

T026-023MAGNETIC PARTS TRAY

(rectangular)

T026-027HEAVY DUTY GARAGE KNEELING

PAD

T026-025CLEANING BRUSH

Page 6: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - BOSCH REPAIR

5

TEST EQUIPMENT

C/R INJECTOR REPAIR - BOSCH REPAIR

5

P350MERLIN'S P350 BOSCH STAGE 3

PNEUMATIC PRESS

T021-999LAP 350 VALVE REPAIR MACHINE

T021-1016HAND HELD VACUUM TESTER

LAP350 GRIND PEMERLIN'S LAP 350 GRINDING

TOOL NYLON

LAP350 GRIND AMERLIN'S LAP 350 GRINDING

TOOL ACUTE ANGLE

LAP350 GRIND OMERLIN'S LAP 350 GRINDING

TOOL OBTUCE ANGLE

PAPER3000LAPPING GRIT PAPER 3000 FOR

MERLIN'S LAP 350

PAPER5000LAPPING GRIT PAPER 5000 FOR

MERLIN'S LAP 350

PAPER7000LAPPING GRIT PAPER 7000 FOR

MERLIN'S LAP 350

Page 7: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - INJECTOR HOLDERS

6

TEST EQUIPMENT

C/R INJECTOR REPAIR - INJECTOR HOLDERS

6

T021-1021UNIVERSAL COMMON RAIL

INJECTOR STRIPPING JIG

T021-969UNIVERSAL COMMON RAIL

INJECTOR VICE CLAMP

T021-1003DENSO INJECTOR VICE CLAMP

T021-019COMMON RAIL INJECTOR

HOLDER 11, 12, 13 & 19mm

T021-925COMMON RAIL INJECTOR

HOLDER 15, 17, 18 & 22mm

T021-922COMMON RAIL INJECTOR

HOLDER 14, 16, & 20mm

Page 8: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - MEASURING KITS

7

TEST EQUIPMENT

C/R INJECTOR REPAIR - MEASURING KITS

7

FSA 050BOSCH FSA 050 HYBRID

INSULATION TESTER 0 684 010

050

T031-702BOSCH LEAD BOSCH FSA 050

T031-703DELPHI LEAD BOSCH FSA 050

T031-701VDO LEAD BOSCH FSA 050

T031-3209DENSO TYPE A FLYLEAD BOSCH

FSA 050

T031-3203DENSO PIEZO TYPE B LEAD

BOSCH FSA 050

T016-859UNIVERSAL SHIM MEASURING

TOOL WITH DIGITAL DIAL

INDICATOR

T016-850DIGITAL DIAL INDICATOR

T031-950COMMON RAIL INJECTOR BLIND

LIFT KIT

Page 9: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - MEASURING KITS

8

TEST EQUIPMENT

C/R INJECTOR REPAIR - MEASURING KITS

8

T016-865DIGITAL TORQUE WRENCH

10-135 N-m 27-32mm inserts

T021-959DIGITAL INSULATION

RESISTANCE TESTER

Page 10: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - SOCKETS

9

TEST EQUIPMENT

C/R INJECTOR REPAIR - SOCKETS

9

T021-938COMMON RAIL NOZZLE NUT

ADAPTOR KIT x 4 NUTS 14, 15, 17

& 19mm

T021-928COMMON RAIL NOZZLE NUT

ADAPTOR IVECO 17.5mm

T021-951COMMON RAIL NOZZLE NUT

ADAPTOR 16mm x 8 sides

T021-015MERCEDES/M.A.N CASTLENUT

INJECTOR SOCKET 30mm

T021-931TECTOR M.A.N SOLENOID

WINDOW SOCKET 27mm CRIN

T021-933TECTOR IVECO SOLENOID

WINDOW SOCKET 28mm CRIN

T016-704KDENSO COMMON RAIL INJECTOR

TOOL KIT (3 PIN)

T016-704AREPLACEMENT PINS FOR DENSO

TOOL KIT T016-704K

T021-937BOSCH CP1 TORX SOCKET 0 986

613 632 10mm

Page 11: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - SOCKETS

10

TEST EQUIPMENT

C/R INJECTOR REPAIR - SOCKETS

10

T021-921PILOT VALVE TOOL BOSCH 10mm

HEX 6.5 HOLE

T021-926PILOT VALVE TOOL BOSCH 10mm

HEX 7.5 HOLE

T021-927SIEMENS SOCKET 1.4/1.6 FORD

T021-992SIEMENS 25mm ACTUATOR

WRENCH

Page 12: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - SPECIAL TOOLS

11

TEST EQUIPMENT

C/R INJECTOR REPAIR - SPECIAL TOOLS

11

T021-952BOSCH CRI FIBRE RING

INSERTION TOOL

T021-952-NGFIBRE RING INSERTION TOOL

BOSCH CRI

T021-948BOSCH 0 986 613 613 CRI

ASSEMBLY TOOL

T021-965BOSCH FIBRE RING INSERTION

TOOL

T021-962VALVE SEAT EXTRACTOR

BOSCH 0 986 613 626 17mm

T021-961VALVE SEAT EXTRACTOR

BOSCH 0 986 613 623 15mm

T021-947ARMATURE STROKE MEASURING

ADAPTOR BOSCH STAGE 3

T021-968BOSCH CRI INJECTOR VALVE

SEAT PULLER

T021-930COMMON RAIL INJECTOR FIBER

RING EXTRACTOR KIT

Page 13: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR REPAIR - SPECIAL TOOLS

12

TEST EQUIPMENT

C/R INJECTOR REPAIR - SPECIAL TOOLS

12

T021-946COMMON RAIL INJECTOR FIBRE

RING INSERTER

T016-851STAINLESS STEEL TWEEZERS

T016-848ILLUMINATED MAGNIFIER x40

T021-981INJECTOR HOLDER FOR

ULTRASONIC

T021-963MULTI COMPARTMENT STEEL

INJECTOR TRAY FOR

ULTRASONIC

T021-964STEEL COMPONENTS TRAY FOR

ULTRASONIC

T021-953MULTI COMPARTMENT PLASTIC

COMPONENTS TRAY

Page 14: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - TEST PIPES

13

TEST EQUIPMENT

C/R INJECTOR TEST - TEST PIPES

13

T014-156BOSCH 1 680 712 338 HIGH

PRESSURE TEST PIPE

T014-158BOSCH 1 680 712 325 HIGH

PRESSURE TEST PIPE

T014-157BOSCH 1 680 712 324 HIGH

PRESSURE TEST PIPE

0 986 612 922BOSCH PIEZO BACK-LEAK PIPE

BOSCH EPS 708/815

T021-205BOSCH PIEZO BACKLEAK PIPE 0

986 612 922

T021-205/DENSODENSO PIEZO BACKLEAK PIPE

T014-108MERLIN S3000 SPIR STAR HIGH

PRESSURE HOSE 1/4NPT x

1/4NPT

T014-110COMMON RAIL M12 x 1/4NPT

HIGH PRESSURE PIPE

T014-150BOSCH 1 680 750 227 HIGH

PRESSURE TEST PIPE

Page 15: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - TEST PIPES

14

TEST EQUIPMENT

C/R INJECTOR TEST - TEST PIPES

14

T014-113COMMON RAIL M12 x M14 HIGH

PRESSURE TEST PIPE

T014-112COMMON RAIL M12 x M12 HIGH

PRESSURE PIPE

T014-101UNIVERSAL COMMON RAIL

FLEXIBLE TEST PIPE M14 x M14

T014-154BOSCH 1 680 750 105 M12 x M14

HIGH PRESSURE TEST PIPE

T014-155BOSCH 1 680 750 110 M12 x M14

HIGH PRESSURE TEST PIPE

Page 16: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

15

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

15

1 687 016 072-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A1i CUMMINS

1 687 016 111-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A3i

IVECO/CUMMINS

1 687 016 082-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A4i M.A.N

1 687 016 099-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A5i M.A.N

1 687 016 083-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A6i M.A.N

1 687 016 084-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A7i FORD

1 687 016 085-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A8i DHIM

1 687 016 086-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A9i DEUTZ

1 687 016 090-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A13i

VOLVO/RENAULT

Page 17: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

16

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

16

1 687 016 091-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A14i M.A.N

1 687 016 093-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A16i M.A.N

1 687 016 094-NGBOSCH COMMON RAIL INJECTOR

TEST ADAPTOR A1e DEUTZ

1 687 016 101-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K1 VOLVO/IVECO

1 687 016 102-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K2

FOTON/SHANQI

1 687 016 105-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K5

M.A.N/RENAULT

1 687 016 106-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K6 VOLVO/DEUTZ

1 687 016 107-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K7

M.A.N/DONFENG

1 687 016 073-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K1I

CUMMINS/IVECO

Page 18: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

17

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

17

1 687 016 115-NGBOSCH COMMON RAIL INJECTOR

COVER PLATE K11 MAZDA

T021-1010SCANIA TEST ADAPTOR

T021-1012IVECO CURSOR TEST ADAPTOR

T021-1009DENSO COMMON RAIL TEST

ADAPTOR

T021-1025FORD POWER STROKE 6.4 TEST

ADAPTOR

T031-3050COMMON RAIL INJECTOR CLAMP

KIT

T031-3051UNIVERSAL ALL-MAKES

INJECTOR TEST CLAMP

T021-994DELPHI SMART INJECTOR TEST

CLAMP

T021-027COMMON RAIL TEST ADAPTOR

M.A.N

Page 19: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

18

TEST EQUIPMENT

C/R INJECTOR TEST - ADAPTORS

18

T021-918NCOMMON RAIL TEST ADAPTOR

CUMMINS/IVECO

T031-3053CATERPILLAR TEST

CONNECTION KIT

T021-970NOZZLE TEST BENCH

CONNECTOR 7mm

T021-971NOZZLE TEST BENCH

CONNECTOR 9mm

INLET CONNECTIONBOSCH COMMON RAIL PUMP

FUEL INLET CONNECTOR

T016-892COMMON RAIL TEST ADAPTOR

M14 FEMALE/M12 MALE

T016-893COMMON RAIL TEST ADAPTOR

M14 MALE/M12 FEMALE

T021-1023UNIVERSAL COMMON RAIL TEST

ADAPTOR

T021-1024UNIVERSAL COMMON RAIL TEST

ADAPTER

Page 20: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

19

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

19

M003-517BOSCH COMMON RAIL

PEUGEOT/CITROEN BACK-LEAK

CONNECTOR 90 Degree offset

M003-516SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR

M003-5161DELPHI YDT 562 COMMON RAIL

BACK-LEAK CONNECTOR

M003-5051SIEMENS COMMON RAIL

LEAK-OFF CONNECTOR

YDT563BOSCH COMMON RAIL

BACK-LEAK CONNECTORS PACK

OF 6

YDT562BOSCH COMMON RAIL

BACK-LEAK CONNECTORS

EURO-5

YDT462DENSO COMMON RAIL

BACK-LEAK CONNECTOR KIT

PACK OF 6

YDT477DENSO COMMON RAIL

BACK-LEAK CONNECTOR KIT

PACK OF 7*

YDT561CONTINENTAL COMMON RAIL

BACK-LEAK CONNECTORS PACK

OF 6

Page 21: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

20

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

20

HK1007*DENSO COMMON RAIL

BACK-LEAK CONNECTOR SINGLE

M003-5151DELPHI COMMON RAIL

BACK-LEAK CONNECTOR

M003-502BOSCH COMMON RAIL

BACK-LEAK CONNECTOR 180

Degree offset

M003-505SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR Y Type

M003-5032DELPHI COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

M003-503DELPHI COMMON RAIL

BACK-LEAK CONNECTOR 45

Degree offset, set of 4

M003-515SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR 2 x 45

Degree offset

M003-501BOSCH COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

HK1120DELPHI DFI 1.5 COMMON RAIL

BACK-LEAK CONNECTOR

Page 22: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

21

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

21

M003-506SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR 180

Degree offset

M003-5031DELPHI COMMON RAIL

BACK-LEAK CONNECTOR 180

Degree offset

M003-5102DENSO COMMON RAIL

BACK-LEAK CONNECTOR FORD

180 Degree offset

M003-5101DENSO COMMON RAIL

BACK-LEAK CONNECTOR 180

Degree offset

M003-510DENSO COMMON RAIL

BACK-LEAK CONNECTOR 180

Degree offset

M003-507SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR 45

Degree offset

M003-5121DENSO COMMON RAIL

BACK-LEAK CLIP

M003-514BOSCH COMMON RAIL

BACK-LEAK CONNECTOR FORD

1.6TDCI 2 x 45 degree (Long)

M003-513BOSCH COMMON RAIL

BACK-LEAK CONNECTOR FORD

90 Degree offset (Long)

Page 23: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

22

TEST EQUIPMENT

C/R INJECTOR TEST - CONNECTORS

22

M003-5093DENSO COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

M003-512DENSO COMMON RAIL

BACK-LEAK CLIP

M003-508SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

M003-5092DENSO COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

M003-5081SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR VAG

1.6 45 Degree offset

M003-5071SIEMENS COMMON RAIL

BACK-LEAK CONNECTOR 45

Degree offset

M003-5091DENSO COMMON RAIL

BACK-LEAK CONNECTOR

VAUXHALL 90 Degree offset

M003-509DENSO COMMON RAIL

BACK-LEAK CONNECTOR 90

Degree offset

Page 24: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - S300-1 ADAPTOR CABLES

23

TEST EQUIPMENT

C/R INJECTOR TEST - S300-1 ADAPTOR CABLES

23

T031-3402DELPHI DFI 1.5 S3000 LEAD

T031-3208DENSO PIEZO TYPE A FLYLEAD

MERLIN S300-1

T021-308DENSO PIEZO TYPE B LEAD

S300-1

T021-307BOSCH CRIN LEAD S300-1

T021-306MAIN INJECTOR LEAD S300-1

T021-304BBOSCH PIEZO LEAD S300-1

T021-305UNIVERSAL LEAD S300-1

T021-304SIEMENS PIEZO LEAD S300-1

T021-303BOSCH LEAD S300-1

Page 25: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - S300-1 ADAPTOR CABLES

24

TEST EQUIPMENT

C/R INJECTOR TEST - S300-1 ADAPTOR CABLES

24

T021-301DELPHI LEAD FORD S300-1

Page 26: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R INJECTOR TEST - S4000MK2/S8000 LEADS

25

TEST EQUIPMENT

C/R INJECTOR TEST - S4000MK2/S8000 LEADS

25

T031-3207DENSO PIEZO TYPE A FLYLEAD

MERLIN S8000/S4000

T031-4001DELPHI S4000 LEAD

T031-3202DENSO PIEZO TYPE B FLYLEAD

MERLIN S8000/S4000

T031-4003PIEZO S4000 LEAD

T031-4002BOSCH S4000 LEAD

T031-4010BOSCH PIEZO MERCEDES S4000

LEAD

T031-4008DELPHI DFI 1.5 S4000 LEAD

T031-4005CROCODILE CLIP S4000 LEAD

T031-4011SIEMENS PIEZO S4000 LEAD

Page 27: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - DELPHI KITS

26

TEST EQUIPMENT

C/R ON ENGINE - DELPHI KITS

26

SV11339DELPHI COMMERCIAL VEHICLE

DIAGNOSTIC KIT

YDT720DELPHI ELECTRONIC INJECTOR

TEST KIT "Buzz Tool"

YDT566DELPHI PICO

SCOPE/OSCILLOSCOPE

YDT553DELPHI FUEL ANALYSER KIT

YDT850DELPHI SEALED RAIL

DIAGNOSTIC KIT

YDT410DELPHI DUMMY ACTUATOR KIT

YDT586DELPHI COMMON RAIL

BACK-LEAK KIT

9109-947DELPHI COMMON RAIL QUICK FIT

ADAPTOR KIT

Page 28: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - ELECTRICAL CONNECTORS

27

TEST EQUIPMENT

C/R ON ENGINE - ELECTRICAL CONNECTORS

27

T031-3216DELPHI 9001-845 DFI 1.1 TO 1.5

REPLACEMENT HARNESS

(FORD) EURO 3/4

T031-32132 WAY BOSCH 1 928 403 874

INJECTOR CONNECTOR

T031-32112 WAY SIEMENS/BOSCH CP1

CONNECTOR SLEEVE

T031-32142 POLE SUPER SEAL INJECTOR

WIRE COVER (MALE)

T031-32122 WAY BOSCH 1 928 403 137

INJECTOR CONNECTOR SLEEVE

T031-3210SIEMENS/BOSCH CONNECTOR

SLEEVE

T031-32152 POLE SUPER SEAL INJECTOR

WIRE COVER (FEMALE)

T031-3218INJECTOR CONNECTOR

MOISTURE COVER

9001-845DELPHI 9001-845 HARNESS

REPAIR KIT

Page 29: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - ELECTRICAL CONNECTORS

28

TEST EQUIPMENT

C/R ON ENGINE - ELECTRICAL CONNECTORS

28

9001-845NGDELPHI 9001-845 HARNESS

REPAIR KIT

T031-3217DELPHI 9001-886 DFI 1.5 REPAIR

HARNESS

T031-3217NGDELPHI 9001-886 DFI 1.5 REPAIR

HARNESS

T031-3219DENSO INJECTOR LEAD FORD

TRANSIT

T031-3219*REPLACEMENT CONNECTOR

FOR T031-3219 (Denso Transit

Lead)

Page 30: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - GENERAL TOOLS

29

TEST EQUIPMENT

C/R ON ENGINE - GENERAL TOOLS

29

T016-874RAIL PRESSURE SENSOR

ADAPTOR KIT

T021-975UNIVERSAL RAIL PRESSURE

TESTER

YD208ELECTRICAL SYSTEMS

DIAGNOSTICS/CIRCUIT TESTER

YD509OBD 2 CODE READER

YD209OBD 11 & EOBD CODE READER

T026-0182 PIECE BOSCH VE TIMING

ADAPTORS

T026-0193 PIECE BOSCH VE TIMING

ADAPTORS

T026-020LAND ROVER FUEL PUMP

EXTRACTOR

Page 31: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - INJECTOR PULLERS

30

TEST EQUIPMENT

C/R ON ENGINE - INJECTOR PULLERS

30

T021-007COMMON RAIL INJECTOR

EXTRACTOR TOOL SET

T026-0067 PIECE MERCEDES CDI

INJECTOR PULLER

T026-005UNIVERSAL 9 PIECE COMMON

RAIL INJECTOR PULLER SET

T026-002COMMON RAIL INJECTOR

PULLER PEUGEOT CITROEN HDI

T026-0013 PIECE INJECTOR PULLER SET

BOSCH MERCEDES

T026-003INJECTOR SLIDE HAMMER

VW/AUDI BOSCH PD

T026-004INJECTOR SLIDE HAMMER

230mm

T026-008INJECTOR COPPER WASHER

EXTRACTOR

Page 32: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R ON ENGINE - TOOL KITS

31

TEST EQUIPMENT

C/R ON ENGINE - TOOL KITS

31

T026-011ALL MAKES DIESEL

COMPRESSION TEST KIT

T026-028COMMON RAIL LOW PRESSURE

INJECTOR TEST KIT

T026-015COMMON RAIL BACK LEAK KIT 8

CYLINDER

T026-013COMMON RAIL BACK-LEAK KIT 6

CYLINDER

T026-0167 PIECE INJECTOR SEAT CUTTER

SET

T026-0246 PIECE INJECTOR SEAT CUTTER

SET

T026-010GLOW PLUG EXTRACTOR KIT

T026-02612 PIECE UNIVERSAL TERMINAL

RELEASE KIT

T026-03020 PIECE 1/2" DRIVE INSULATED

METRIC SOCKET SET

Page 33: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP - CP4

32

TEST EQUIPMENT

C/R PUMP - CP4

32

CP4-RKBOSCH CP4 REPAIR TOOL KIT

T016-901BOSCH CP4 PULLER AUDI

T016-897BOSCH CP4 FLANGE PULLER

T016-903BOSCH CP4 PULLER KIA

T016-902BOSCH CP4 PULLER HYUNDAI

T016-900BOSCH CP4 PULLER BMW 1

SERIES

T016-896BOSCH CP4 CROSS COUPLING

PULLER

T016-899BOSCH CP4 TORX SOCKET 14mm

T016-898BOSCH CP4 COUPLING WRENCH

AUDI

Page 34: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP - CP4

33

TEST EQUIPMENT

C/R PUMP - CP4

33

T016-895BOSCH CP4 COUPLING BOLT

WRENCH

Page 35: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP REPAIR - ASSEMBLY TOOLS

34

TEST EQUIPMENT

C/R PUMP REPAIR - ASSEMBLY TOOLS

34

T016-675LBOSCH CP3 TAPPET LIFTER KIT

T016-703DELPHI DPF1 BEARING/OIL SEAL

TOOL KIT

T016-680BOSCH CP1, CP2 SHAFT SEAL

INSERTER SET

T016-702BOSCH CP3 DRIVE SEAL TOOL

SET

T016-709BOSCH DRV VALVE

DISMANTLING TOOL

X39-800-200-004SIEMENS FIT-UP AID FLANGE

DW10B ENGINE

T016-827BOSCH RETURN VALVE

ASSEMBLY TOOL CP1-H 0 986

612 911

T016-679BOSCH LOW PRESSURE

CONNECTION INSERT TOOL CP1

T016-677BOSCH LOW PRESSURE

CONNECTION INSERT TOOL CP1

Page 36: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP REPAIR - GENERAL

35

TEST EQUIPMENT

C/R PUMP REPAIR - GENERAL

35

T016-202ASWIVEL VICE BASE

T016-202BBOSCH CP1 SWIVEL VICE

ATTACHMENT

T016-202CDELPHI 1.5 dCi SWIVEL VICE

ATTACHMENT

T016-202DBOSCH CP3 SWIVEL VICE

ATTACHMENT

T021-98928MM SOCKET SIEMENS

SENSOR

T021-990BOSCH CP4 VALVE SOCKET

T016-701BOSCH CP3 INLET CONNECTION

SOCKET

T021-993CAMCAR TORX SET

T021-991TORX SOCKET DENSO HP3/HP4

Page 37: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP REPAIR - GENERAL

36

TEST EQUIPMENT

C/R PUMP REPAIR - GENERAL

36

T021-937ABOSCH CP1 TORX SOCKET 0 986

613 631 12mm

T016-681CP3 SUCTION VALVE TORX

SOCKET

T016-864SIEMENS COMMON RAIL PUMP

SENSOR WRENCH

YDT358COMPONENTS DISMANTLING

TRAY

Page 38: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP TEST - ADAPTORS

37

TEST EQUIPMENT

C/R PUMP TEST - ADAPTORS

37

T016-693BOSCH CP1 FUEL CONNECTION

KIT

T016-697BOSCH CP1-H TRANSFER

PRESSURE ADAPTOR

T016-695BOSCH CP3 TRANSFER

PRESSURE ADAPTOR

T016-698SIEMENS TRANSFER PRESSURE

ADAPTOR

T021-979BOSCH CP4.2 HIGH PRESSURE

FUEL ADAPTOR

T016-699DENSO TRANSFER PRESSURE

ADAPTOR

T016-708BOSCH / SIEMENS PRESSURE

SENSOR ADAPTOR

Page 39: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP TEST - MOUNTING FLANGES

38

TEST EQUIPMENT

C/R PUMP TEST - MOUNTING FLANGES

38

T012-001MERLIN UNIVERSAL MOUNTING

BRACKET FOR BOSCH TEST

BENCHES

T012-029UNIVERSAL MOUNTING

BRACKET FOR BOSCH TEST

BENCHES 1 688 010 129

T012-015UNIVERSAL MOUNTING

BRACKET FOR BOSCH TEST

BENCHES 1 688 010 124

T012-309SIEMENS dCi 1.5 COMMON RAIL

PUMP MOUNTING BRACKET

T012-308SIEMENS LION V6 COMMON RAIL

PUMP MOUNTING PLATE

T012-307BOSCH MOUNTING PLATE FOR

HARTRIDGE/MERLIN TEST

BENCHES

T012-302MERCEDES PUMP MOUNTING

PLATE FOR HARTRIDGE/MERLIN

TEST BENCHES

T012-303DELPHI MOUNTING PLATE FOR

HARTRIDGE/MERLIN TEST

BENCHES

T012-306BOSCH CP4 MOUNTING PLATE

FOR HARTRIDGE/MERLIN TEST

BENCHES

Page 40: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP TEST - MOUNTING FLANGES

39

TEST EQUIPMENT

C/R PUMP TEST - MOUNTING FLANGES

39

T012-301DELPHI RENAULT MOUNTING

FLANGE

T012-044BOSCH CP4 MOUNTING FLANGE

T012-040BOSCH CP1-K MOUNTING

FLANGE

T012-305UNIVERSAL MOUNTING PLATE

FOR HARTRIDGE/MERLIN TEST

BENCHES

T012-039DELPHI FORD/RENAULT

MOUNTING FLANGE

T012-305-46BOSCH INSERT FOR MOUNTING

PLATE ON HARTRIDGE/MERLIN

TEST BENCHES 46mm

T012-305-60BOSCH INSERT FOR MOUNTING

PLATE ON HARTRIDGE/MERLIN

TEST BENCHES 60mm

Page 41: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP TEST - TEST COUPLINGS

40

TEST EQUIPMENT

C/R PUMP TEST - TEST COUPLINGS

40

T011-060SIEMENS-FORD TRANSIT TEST

BENCH DRIVE COUPLING

T011-054ASCREW FOR T011-054 BOSCH

CP4 DRIVE COUPLING

T011-054BOSCH CP4 TEST BENCH DRIVE

COUPLING

T011-043DENSO TEST BENCH TANG

DRIVE COUPLING 10mm

T011-053BOSCH M.A.N SPLINED TEST

BENCH DRIVE COUPLING

T011-042SIEMENS TEST BENCH TANG

DRIVE COUPLING 9mm

T011-041BOSCH TEST BENCH TANG

DRIVE COUPLING 8mm

S8000 BTCBOSCH TANG DRIVE COUPLING

FOR MERLIN'S S8000 8mm

S8000 CP1 COUPLINGBOSCH CP1 DRIVE COUPLING

FOR MERLIN'S S8000

Page 42: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

C/R PUMP TEST - TEST COUPLINGS

41

TEST EQUIPMENT

C/R PUMP TEST - TEST COUPLINGS

41

S8000 CP3 COUPLINGBOSCH CP3 DRIVE COUPLING

FOR MERLIN'S S8000

T011-039BOSCH P-SIZE IN-LINE TEST

BENCH DRIVE COUPLING 25mm

T011-040BOSCH VP 30 TEST BENCH

DRIVE COUPLING

T011-005UNIVERSAL TEST BENCH DRIVE

COUPLING B SIZE

S8000 STCSIEMENS TANG COUPLING FOR

MERLIN S8000 9mm

S8000 DTCDENSO TANG COUPLING FOR

MERLIN S8000 10mm

Page 43: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - SOCKETS

42

TEST EQUIPMENT

EUI INJECTOR REPAIR - SOCKETS

42

T021-087VW 1.9 PD NOZZLE NUT SOCKET

T021-064BOSCH 2.0Ltr PD EUI NOZZLE

NUT

T021-076VW SIEMENS PIEZO EUI NOZZLE

NUT SOCKET

T021-062BOSCH 1.9Ltr PD EUI SOLENOID

SOCKET

T021-063BOSCH 2.0Ltr PD EUI SOLENOID

SOCKET

T021-053LAND ROVER TD5 EUI NOZZLE

NUT SOCKET

T021-093VOLVO DELPHI E1, E3 & A

SERIES NOZZLE NUT SOCKET

T021-075VW SIEMENS PIEZO EUI

SOLENOID SOCKET

T021-074VW SIEMENS PIEZO EUI STEM

NUT SOCKET

Page 44: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

43

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

43

T021-069BOSCH 1.9 PD EUI N.O.P SHIM

KIT

T021-068BOSCH 1.9 PD EUI ARMATURE

SHIM KIT

T021-070BOSCH 2.0 PD EUI N.O.P SHIM

KIT

T021-092BOSCH 2.0 PD EUI ARMATURE

SHIM KIT

T016-884-20BOSCH EUI/EUP ARMATURE GAP

MEASURING ADAPTOR

T016-884-19BOSCH UNIT PUMP SPILL GAP

MEASURING ADAPTOR

T016-884-18BOSCH UNIT INJECTOR SPILL

GAP MEASURING ADAPTOR

T016-884-15BOSCH UNIT PUMP ARMATURE

PLATE 8.00mm

T016-884-16BOSCH UNIT PUMP ARMATURE

PLATE 8.01mm

Page 45: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

44

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

44

T016-884-17BOSCH UNIT PUMP ARMATURE

PLATE 8.02mm

T016-884-11BOSCH UNIT INJECTOR SPILL

TAPPET 14.74mm

T016-884-12BOSCH UNIT INJECTOR SPILL

TAPPET 14.78mm

T016-884-13BOSCH UNIT PUMP SPILL

TAPPET 16.84mm

T016-884-14BOSCH UNIT PUMP SPILL

TAPPET 16.88mm

T016-884-1BOSCH EUI/EUP ARMATURE

PLATE 3.90mm

T016-884-2BOSCH EUI/EUP ARMATURE

PLATE 3.91mm

T016-884-3BOSCH EUI/EUP ARMATURE

PLATE 3.92mm

T016-884-4BOSCH EUI/EUP ARMATURE

PLATE 3.93mm

Page 46: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

45

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

45

T016-884-5BOSCH EUI/EUP ARMATURE

PLATE 3.94mm

T016-884-6BOSCH EUI/EUP ARMATURE

PLATE 3.95mm

T016-884-7BOSCH EUI/EUP ARMATURE

PLATE 3.96mm

T016-884-8BOSCH EUI/EUP ARMATURE

PLATE 3.97mm

T016-884-9BOSCH EUI/EUP ARMATURE

PLATE 3.98mm

T016-884-10BOSCH EUI/EUP ARMATURE

PLATE 3.99mm

T021-067-1BOSCH UNIT INJECTOR VALVE

6.995mm

T021-067-2BOSCH UNIT INJECTOR VALVE

7.000mm

T021-067-3BOSCH UNIT INJECTOR VALVE

7.005mm

Page 47: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

46

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

46

T021-067-4BOSCH UNIT INJECTOR VALVE

7.010mm

T021-067-5BOSCH UNIT INJECTOR VALVE

7.015mm

T021-067-6BOSCH UNIT INJECTOR VALVE

7.020mm

T021-067-7BOSCH UNIT INJECTOR VALVE

7.025mm

T021-067-8BOSCH UNIT INJECTOR VALVE

7.030mm

T021-067-9BOSCH UNIT INJECTOR VALVE

7.035mm

T021-067-10BOSCH UNIT INJECTOR VALVE

7.040mm

T021-067-11BOSCH UNIT INJECTOR VALVE

7.045mm

T021-067-12BOSCH UNIT INJECTOR VALVE

7.050mm

Page 48: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

47

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

47

T021-067-13BOSCH UNIT INJECTOR VALVE

7.055mm

T021-067-14BOSCH UNIT INJECTOR VALVE

7.060mm

T021-067-15BOSCH UNIT INJECTOR VALVE

7.065mm

T021-067-16BOSCH UNIT INJECTOR VALVE

7.070mm

T021-067-17BOSCH UNIT INJECTOR VALVE

7.075mm

T021-067-18BOSCH UNIT INJECTOR VALVE

7.080mm

T021-863-1BOSCH UNIT PUMP VALVE

9.995mm

T021-863-2BOSCH UNIT PUMP VALVE

7.000mm

T021-863-3BOSCH UNIT PUMP VALVE

7.005mm

Page 49: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

48

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

48

T021-863-4BOSCH UNIT PUMP VALVE

7.010mm

T021-863-5BOSCH UNIT PUMP VALVE

7.015mm

T021-863-6BOSCH UNIT PUMP VALVE

7.020mm

T021-863-7BOSCH UNIT PUMP VALVE

7.025mm

T021-863-8BOSCH UNIT PUMP VALVE

7.030mm

T021-863-9BOSCH UNIT PUMP VALVE

7.035mm

T021-863-10BOSCH UNIT PUMP VALVE

7.040mm

T021-863-11BOSCH UNIT PUMP VALVE

7.045mm

T021-863-12BOSCH UNIT PUMP VALVE

7.050mm

Page 50: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

49

TEST EQUIPMENT

EUI INJECTOR REPAIR - VALVES & SHIMS

49

T021-863-13BOSCH UNIT PUMP VALVE

7.055mm

T021-863-14BOSCH UNIT PUMP VALVE

7.060mm

T021-863-15BOSCH UNIT PUMP VALVE

7.065mm

T021-863-16BOSCH UNIT PUMP VALVE

7.070mm

T021-863-17BOSCH UNIT PUMP VALVE

7.075mm

T021-863-18BOSCH UNIT PUMP VALVE

7.080mm

Page 51: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR TEST - GENERAL

50

TEST EQUIPMENT

EUI INJECTOR TEST - GENERAL

50

T021-065BOSCH PD EUI STRIPPING JIG 0

986 613 400

T021-066DIGITAL LOAD CELL TORQUE

SENSOR

YDT384DELPHI EUI STRIPPING KIT FOR

'A' SERIES, E1 & E3

YDT764DELPHI SMART INJECTOR

STRIPPING KIT

YDT759DELPHI SMART PUMP STRIPPING

KIT

T021-078BOSCH EUI/EUP VALVE SEAT

LAPPING TOOL KIT

T025-005SUPER FINE LAPPING PASTE

30ml

T025-001EXTRA COARSE LAP PASTE 30ML

Page 52: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR TEST - TEST ADAPTORS

51

TEST EQUIPMENT

EUI INJECTOR TEST - TEST ADAPTORS

51

T021-052BOSCH 1.9Ltr PD EUI TEST

ADAPTOR

T021-072VW BOSCH 1.9Ltr PD EUI TEST

ADAPTOR

T021-073VW BOSCH 2.0Ltr PD EUI TEST

ADAPTOR

T021-061VW SIEMENS PIEZO PD TEST

ADAPTOR

T021-059SCANIA/VOLVO & IVECO TEST

ADAPTOR

T021-058VOLVO/SCANIA TEST ADAPTOR

T021-085VOLVO E1 (2 PIN) EUI TEST

ADAPTOR

T021-094VOLVO E3 (4 PIN) EUI TEST

ADAPTOR

T021-050LAND ROVER TD5 INJCTOR TEST

ADAPTOR

Page 53: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

EUI INJECTOR TEST - TEST ADAPTORS

52

TEST EQUIPMENT

EUI INJECTOR TEST - TEST ADAPTORS

52

T021-086IVECO STRALIS TEST ADAPTOR

T021-083CUMMINS M11 EUI TEST

ADAPTOR

T021-084CUMMINS N14 EUI TEST

ADAPTOR

T021-089CATERPILLAR C7 HEUI TEST

ADAPTOR

T021-096NAVISTAR, CAT 3126 & FORD

POWER STROKE HEUI TEST

ADAPTOR

T021-097CAT/PERKINS 3406E TEST

ADAPTOR

T021-098CAT 3500 TEST ADAPTOR

T021-098ACAT 3516E TEST ADAPTOR

T021-081CATERPILLAR-JOHN DEERE

TEST ADAPTOR

Page 54: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

HEUI INJECTOR REPAIR - EQUIPMENT

53

TEST EQUIPMENT

HEUI INJECTOR REPAIR - EQUIPMENT

53

T021-604CAT/NAVISTAR HEUI INJECTOR

STRIPPING JIG

T021-606CAT C9 HEUI INJECTOR

STRIPPING TOOL KIT

T021-600CATERPILLAR CAT C7 HEUI

STRIPPING TOOL KIT

T021-605NAVISTAR/FORD POWERSTROKE

HEUI STRIPPING TOOL KIT

T021-602CATERPILLAR HEUI C7/C9

REGULATOR TOOL KIT

T021-601CATERPILLAR, PERKINS,

NAVISTAR O-RING ASSEMBLEY

TOOL KIT

T021-603CATERPILLAR CAT C7/C9 HEUI

O-RING TOOL KIT

Page 55: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak

TEST EQUIPMENT

CODING AND CODING ACCESSORIES

54

TEST EQUIPMENT

CODING AND CODING ACCESSORIES

54

1 682 312 049 NGCOMMON RAIL INJECTOR CLAMP

BOSCH EPS 815/708

1 684 465 545 NGDELPHI LEAD FOR BOSCH EPS

708/815

1 684 465 553 NGDENSO LEAD FOR BOSCH EPS

708/815

1 680 712 250 NGDELPHI BACK-LEAK PIPE BOSCH

EPS 708/815

1 680 712 253 NGDENSO BACK-LEAK PIPE BOSCH

EPS 708/815

1 680 712 322 NGDENSO BACK-LEAK PIPE BOSCH

EPS 708/815

1 680 712 249 NGDELPHI BACK-LEAK PIPE BOSCH

EPS 708/815

Page 56: MERLIN COMMON RAIL EUI TOOLS AND ACCESSORIES … · bosch 1 680 712 324 high pressure test pipe 0 986 612 922 bosch piezo back-leak pipe bosch eps 708/815 t021-205 bosch piezo backleak