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MagneticSeparators
2 Rods
Samplingprobe
Circulargrid
3 Squaregrid
Sievemagnet
Easy-cleangridmagnets
4 Stripmagnet
Hingedstripmagnet
5 HousedEasy-cleangrid–singlerow
HousedEasy-cleangrid–doublerowLiquidfilter
Auto-shuttle
6 Pneumag
Rota-grid
AutoRota-shuttle
7 Bulletmagnet
Chutemagnet
Liquidfilter
8 Magneticdrum
Houseddrum
Conveyorheadroller
9 Platemagnet
Overband
Contents
Contents
Magneticseparatorsarewidelyusedinmanyindustrialandfoodprocessestoremoveferrousandpara-magneticcontamination.
Pollutantscanenteryourproductionlineinseveralways:withrawmaterials;staplesornailsfrompacking;rust,wearanddamagedparts.
Thesecontaminantscan:
■ damageyourprocessmachinery
■ remaininyourfinalproduct
Weofferarangeofmagneticseparators,suitableformostapplications:
■ ‘primary’separatorstoeliminatelargerparticles
■ ‘secondary’separatorstoimprovethequalityofyourproduct,removingparticlesdowntosub-micronsize
■ withmanualorfullyautomaticcleaningsystems
Magnetic separators with the ATEX symbol can be
provided with ATEX certification – zones 20 interior and
21 or 22 exterior – direct from our factory.
www.magneticseparation.co.uk
MagneticSeparators
2
Rods
High-intensityrare-earthmagneticrodsarehighlyeffectiveatremovingferrouscontaminantsfromfree-flowingproducts,sugar,grain,tea,plasticgranules,chemicalpowdersorliquids.
Thesebarsareidealfortechnicianswishingtodesignandbuildtheirownmagneticseparators.Allcontactpartsarepolishedstainlesssteel316.
Formoreinformationpleaseseedatasheet501
Sampling probe Thesamplingprobeenablesqualitycontrolpersonneltoquicklyandeasilyinspectpowders,pelletsandliquidsforcontamination.
Theseprobesareusedforinspectionofproductonarrivalatgoodsinwards,beforefinalshippingandatkeystagesofprocessing.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet502
Circular grid
Gridmagnetsareextremelyefficientatremovingferrouscontaminantsfromtheflowofdrygoodssuchassugar,grain,tea,plasticpelletsandchemicalspowders.Circulargridsareeasilyinstalledinhoppers,siloentrypointsandtheexitpointoffinishedproduct.
Gridscanbequicklyinstalledtoprovideeffectiveprotectionagainstcontaminantssuchasrustparticlesandstainlesssteel,resultingfrommechanicalwearofprocessingmachinery.TheseparticlesareoftentoosmalltobedetectedbyametaldetectorbutcanbeeasilyremovedbyEclipseMagneticsmagneticgrids.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet503
3
Square grid
Gridmagnetsareextremelyefficientatremovingferrouscontaminantsfromtheflowofdrygoodssuchassugar,grain,tea,plasticpelletsandchemicalspowders.Gridsareeasilyinstalledinhoppers,siloentrypointsandtheexitpointoffinishedproduct.
Gridsprovideeffectiveprotectionagainstcontaminantssuchasrustparticlesandstainlesssteelresultingfrommechanicalwearofprocessingmachinery.TheseparticlesareoftentoosmalltobedetectedbyametaldetectorbutareeasilyremovedbyEclipseMagneticsmagneticgrids.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet504
Sieve magnet
Especiallydesignedforuseinvibrationarysievingmachines.Oursievemagnetsarelightweight,reducingthestressontheseal.
Themagnetispositionedbelowthescreenfortotalsecurity,thestrongmagneticfieldiscapableofattractingparticleslessthanamicroninsize.
Formoreinformationpleaseseedatasheet505
High-intensitygridmagnetsthatcanbecleanedinseconds.Simplyreleasethelockingmechanism,removethemagneticcoresfromtheirstainlesssteelhousingsandthecontaminantsfallaway.
Replacethemagneticcoresintheirhousingsandthegridisagainreadyforuse.Theprocesstakeslessthan30seconds.
Easy-cleangridmagnetsareextremelyeffectiveatremovingferrouscontaminants.Installwherestoppagetimehastobekepttoaminimum.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet506
Easy-clean grid magnets
4
Strip magnet
Stripmagnetsareveryverstaile.Theycanbeplacedaboveconveyors,atchuteexitsoratfinalproductreleasepoints.
Rareearthmagnetsarefullyprotectedbystainlesssteelcladding,allowinguseinwetenvironments.Amagneticfieldisgeneratedononefaceandattractingcontaminantsastheypassthrough.
Tooptimizeperformance,magnetsaboveconveyorsmustbeplacedascloseaspossibletothebelt.Depthoffieldis80mm.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet507
Hinged strip magnet
Designedtobeinstalledaboveconveyorbeltstoremoveferrouscontaminantsfromawiderangeofproducts.
Highintensityrareearthmagnetmaterialisenclosedinstainlesssteel.Ahingedcleaningplatecoversthefaceofthemagnet.
Thefaceemitsapowerfulmagneticfieldthatattractsferrouscontaminants.
Allcontactpartsarestainlesssteel316withtheexceptionoftheplastichandles.
Formoreinformationpleaseseedatasheet508
Underflow magnet
‘Primary’magnetwhichispositionedattheangleofchutes.Designedtoremovelargecontaminatssuchasnuts,bolts,washersetc.,whichcouldentertheprocesslineanddamagemachinery,resultinginsignificantrepaircosts.
Themagnetisprovidedwithahingeandlockingclaspswithhookforeasyinstallation.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet509
5
Idealforremovingferrousandpara-magneticcontaminantsinavarietyoffree-flowingproductssuchassugar,grain,tea,plasticgranulesandchemicalpowders.
Thehousingisavailablewitharectangularorcircularflange,tocustomerspecifications,foreasyinstallation.CleaningisexactlythesameasfortheEasy-cleangrid.
Forevenmoreeffectivecontaminationremoval,orforprocesseswithahighlevelofcontamination,adoublerowunitisavailable(datasheet507).Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet510
AllthesamebenefitsasthesinglerowEasy-cleangridmagnetbutholdsmorecontaminationandcanthereforegolongerbetweencleans.Idealforremovingferrousandpara-magneticcontaminantsinavarietyoffree-flowingproductssuchassugar,grain,tea,plasticgranulesandchemicalpowders.
Thehousingisavailablewitharectangularorcircularflange,tocustomerspecifications,foreasyinstallation.CleaningisexactlythesameasfortheEasy-cleangrid.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet511
Developedtoworkcontinuouslywithoutmanualintervention.Thecleaningofthemagneticrodsisdoneautomaticallywithoutstoppingtheflowofproduct.
PLCcontrolled.IdealforATEXenvironments.Application,performanceandbenefitsareidenticaltotheEasy-cleangrid.Availableinsinglerow,doublerowandmultiplerowversions,asrequiredbyyourapplication.
Formoreinformationpleaseseedatasheet512
Easy-clean single row grid magnet
Easy-clean double row grid magnet
Auto-shuttle: self-cleaning grid
6
Pneumag
Highintensitymagneticseparatorforuseinpneumaticconveyinglines.
ThePneumagremovesferrousandpara-magneticcontaminantsfromfree-flowingpowdersconveyedatspeedsofupto25m/s.
Itpurifiesthetransportedproductandreducestheriskofsparkorpiercingoffiltersleeves.Itisdesignednottoaffectproductflow.
ItincorporatesanEasy-cleanmagneticgridandquick-releaseclosuressoitcanbecleanedveryquickly.Thehousingisstainlesssteel316.
Formoreinformationpleaseseedatasheet513
Rota-gridPrimarilydesignedtoextractcontaminantsfromhighhumidityproducts,suchasstarch,whichareliableto‘cake’or‘bridge’.Therodsarearrangedinacirclewhichrotates,gentlyagitatingtheproductandmaintainingflow.
Themagneticsurfacesoftherodscomeintocontactwithmoreproductthanthoseofafixedgrid,meaningtheRota-gridcanbeusedwhereextremelyefficientcontaminationremovalisrequired.
Thehousingisavailablewithrectangularorcircularflanges.CleaningworksonthesameprincipleastheEasy-clean.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet514
Combinestheadvantagesofthe‘Rota-gridwiththecontinuousoperationoftheAuto-shuttle.
ItisalsowellsuitedtoATEXenvironments.
Formoreinformationpleaseseedatasheet515
Auto-rota shuttle: self-cleaning Rota-grid
7
Bullet magnetHousedbulletmagnetsremoveferrouselements,especiallynuts,bolts,washers,staples,etc.,frompneumaticfeedandconventionalsupplylines.Usuallyinstalledwhereingredientsenterthelineaswellasatthefirstprocessingstage.
Theunitisdesignedtopreventferrousitemsdamagingequipmentexpensiveequipmentsuchasgrinders,mixersandscrewconveyors.
A‘bullet’magnetismountedinthecenterofacasingofstainlesssteel.Themagneticelementisdesignedtonotaffectproductflow.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet516
Chute magnet
‘Primary’separatorusuallyinstalledingravitypipesandchutestoremovelargeritemssuchasnuts,boltsandwashers,preventingdamagetoprocessmachinery.
Withthisunitthereisvirtuallynoreductioninproductflowrate.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet517
Liquid filter
Designedtoremovecontaminantsfromliquidsandsyrups.
ThehighintensityneodymiummagnetrodsarecontainedinanEasy-cleanassembly.
Therodconfigurationguaranteesmaximumexposureofcontaminantstothemagneticfieldwithoutimpedingflow.
Filtersareavailableintwoversions:singlewallorinsulated.Insulatedfiltersareusedforapplicationswherehighlinetemperatureisessentialtomaintaintheviscosityoftheproducte.g.chocolate,syrups,jams,sauces.
Bothversionsaretestedandcertifiedwithamaximumpressureof6barstandard.A20barmaximumpressureversionisavailableonrequest.Allcontactpartsarestainlesssteel316.
Formoreinformationpleaseseedatasheet518
8
Magnetic drumMagneticdrumsremoveferrouscontaminantsandtrampironfrombulkmaterialsusedinprocessingfood,chemicals,mineralsandotherproducts.
Thedrumsismountedattheoutletofthecarrierordirectlyaboveavibrationaryfeed.
Highintensityrareearthmagnetsaremountedinawear-resistantstainlesssteeldrum.Theshellofthedrumissupportedbyhigh-qualitysealedbearingsthatprovidereliableandsmoothrotationaroundthemagneticelement.
Formoreinformationpleaseseedatasheet601
Housed drumMagneticdrumprotectedbyarobuststainlesssteelcasing,flangedtocustomerspecification.Designedforthecontinuousremovaloftrampironandfineironparticlesindrybulkmaterialsusedinfood,chemical,mineralandotherprocesses.
Theshellofthedrumissupportedbyhigh-qualitysealedbearingsthatprovidereliableandsmoothrotationaroundthemagneticelement.Thedrumispoweredbyahighqualitygearedmotorblockwithsingleorthreephasepower.
Formoreinformationdownloadthedatasheet602
Conveyor head roller Installedattheoutletoftheconveyor,theheadrollerremovestrampironandsmallsteelpartsthatcannotbeextractedwithoverbandorstripmagnetsplacedabovetheproduct.Itshouldbeusedinconjunctionwiththeseunitsforthefullestprotection.
Availableintwostrengths:standard,forremovinglargepiecesofsteelandhighpower,forremovinglargeandsmallparts.
Theshaftoftherollercanbemachinedforeasyinstallationonexistingbearings.
Formoreinformationpleaseseedatasheet603
9
Plate magnetPositionedaboveconveyorstopreventforeignbodiesbeingintroducedtogrinders,screwsandothervaluabletools.Thesemagnetsgenerateastrongmagneticfieldthatpenetratesdeepintotransportedproducttoextractmetalcontaminants.
Canbeusedinharshenvironments,humiditiesandtemperatures.Themagnethasfivestainlesssteelsidesandapaintedsteelplatewithattachmentpointsforattachingsuspensionchains.
Formoreinformationpleaseseedatasheet604
OverbandWidelyusedintherecycling,quarryingandheavyindustrieswhereitisplacedoveraconveyorplatetocontinuouslyextractmetalcontaminantsfrombulkproducts.
Thelargepermanentmagnetgeneratesastrongmagneticfieldthatpullsferrouscontaminantsfromtheconveyor.Arubberbeltisdrawncontinuouslybetweentworollersandaroundthemagnetpack.Thecontaminantisattractedtothemagnetthencarriedonthebelttobereleasedintoahopper.
Canbesuppliedwithelectricorhydraulicdriveformobilemachines.
Formoreinformationpleaseseedatasheet605
EclipseGroupAtlasWay,AtlasNorth,Sheffield,S47QQ,EnglandT+44(0)1142250600F+44(0)[email protected]
www.eclipsemagnetics.com