KLINGER Ballostar KHA 3 pieces ball valve DN 10 – 150 · KFC-25 For applications ... If a valve can reliably fulfill the shut off or controlling functions is determined by the

Edition 2010

Tel. +43 (0)2252 600-0Fax +43 (0)2252 600-100Web: www.klinger.kfc.at

KLINGER Ballostar KHA3 pieces ball valveDN 10 – 150

2

2

3

1

A

B

C

The sealing element from Klingeroffers safety for many years.

The sleeveConsists of a soft material with good flow

characteristics (PTFE) so that the sealingelement is reliably held in position. A graphitering provides an effective sealing and protectionagainst high termal loads in the Fire Safe version.

The diaphragm springThanks to the spring load a tight fit of the

sealing ring to the ball is guaranteed independentof fluid pressure and direction.

The sealing ringThe ring is enclosed on three sides by

metal.Therefore it is able to absorb the incorporat-ed spring load and transfers the force of the ballwithout suffering any deformation.

Standard:

KFC-25

For applicationsup to 300°C,sealing ring madeof .

Resistant tochemicals:

PTFE

For an extreme highleak tightness andspecial application in thechemical industry, sealingring made of .

Resistant to wear:

with metal insert

For abrasive fluids andthose containing solids.Sealing ring made of

.

Temperatureresistant:

metalinsert and additionalgraphite ring

For high temperaturerange up to 400°C.Sealing ring with

.

Vacuum appli-cation:

Viton

Reliably leak-proofat low pressure andfine vacuum.sealing ring.

Fire Safe:

Special sleeve

Safety acc. to API 607and EN ISO 10497.

andsealing ring made ofKFC-25.

The sealing element is the heart of a valve. If a valve can reliably fulfill the shut off or controlling functions is determined by the seal.Who or whatever controls the sealing element, controls safety.

Klinger is the only manufacturer in the world who offers both - valves and gaskets. It is obvious that over a hundred years of ex-perience in sealing technology has led to a natural advantage in competition. You are just about to see a part of it.

Here we show you the main differences of the Klinger sealing element. On the next pages we explain how these advantages take effecton the entire valve concept.

One principle, six safeties! Each sealing element can be replaced by another. This allows quick and easy adjust-ment of the valve to altering requirements and service conditions:

The sealing systemdecides a ball valve’s quality

3

1

55

4

5

22

2

3

3

4

1

Only Klinger offers a ball valvewith an “automatic sealing chamber”

On the previous two pages we informed youabout the special features of the sealing element.On this page we want to explain how the “incorporatedspring load” affects the function of the valve. In thethe process an “automatic sealing chamber” is formedwhich is unique in the world of valve engineering

In conventional ball valves, the mediumonly acts on the ball in the flow direction.

In a KLINGER Ballostar KHA ball valve,the complete sealing element is charged

with the medium pressure. .Advantage:

With an increasing differential pressurethe additional forces increase as well.

This relieves the preloaded diaphragmspring and increases the service life.

®

The automatic sealingchamber: Absolutelyleaktight, even at lowmedium pressure or

vacuum.

This scetch shows how much larger thepressure absorbing surface of a Klingersealing element is.

When connecting the flanges with the centrepiece the forces of the preloaded springs arereleased and press the sealing rings to the ball.

This happens irrespective ofwhether there is medium pressureor not! The forces still actat very low differentialpressures and vacuum.

Medium pressure absorption areain competitive systems:

Ball area only.

Medium pressure absorption area at Klinger:Ball and diaphragm spring area.

The accumulated force of the sealing elementsacts in both directions!

Since the “automatic sealing chamber“ actsbidirectional, the KLINGER Ballostar KHA isideal for installations with changing flow directions.

®

3

At option: The bracket for mounting theactuator, where direct mounting is eitherrecommended or requested.

- The elastic sealing element for theport. Six different materials and versions:KFC-25, PTFE, metal, metal in high-tem-perature version, Viton, Fire Safe.

- Connections designed as flange,threaded connections or weld ends eitherfull or reduced bore.

The lever is included in the standardscope of supply.

- The operating bolt extension forfluids in the low temperature range, alsowith insulation, depending on the job.

- Reloadable stuffing boxes for theoperating stem. Three different versionsand materials : Graphite (retightenable),Viton O-rings (**not retightenable) andlabyrinth (retightenable).

E

4 52 3

1

6

7

D

B

The ball of acid-resistant stainlesssteel.The valve body, two different

materials to choose from.The ISO top flange is the definedconnection to the actuator.

Different sealing elements in the boreof different material combinations

Connecting bolts and nuts ofdifferent materials to choose from,suitable for temperature ranges from+400°C to -196°C.

Electro-mechanic or pneumaticactuators, directly or with mountingparts attached to the ISO top flange.

A

C

D

E

1

2 3

4

7

9 13

14 20

6

B

8

C

A

4

* New type of hand lever (singlepiece, fine casted) made of steel

** The stuffing box with VitonO-rings can not be retightened

**

*

14 16 18

15 17 19

20

10 11 12 139

5

You can fit, retrofit or convert yourball valve for every special operatingcondition or application by choosingand combining the various versions ofthe system components.

Thanks to the modular system,the safety of the ball valve is quite cost-efficient, because you only buy what youreally need and don’t waste money on”panic surcharges“ or unnecessaryadditional product features.

The fields of application for bodymaterials, sealing elements, andconnecting bolts at different pressuresand temperatures are shown in the safetydiagrams on the pages 8-9.

We attach great importance to the factthat the low torques of our ball valvesdefinitely result in the choice of a cheaperactuator with lower torque output. For moreinformation on the proper torque please seepages 14-15.

With valves of a modular design,maintenance, repair and retrofitting arecost-efficient and easy. For details seethe following page.

Antistaticball

Discharge flow

Antistaticwasher

*

2. Fire-safe

4. Antistatic design as standard

3. Final pressure tightnessand strength test

5. Locking device for hand lever

6

As an additional sign forhigh application safety and

for our high service standarda final inspection certificate

acc. to EN 10204 - 3.1 isavailable for each orderedKLINGER Ballostar® KHA

ball valve free of charge

The KLINGER Ballostar® KHAfire-safe version acc. toAPI Standard 607 (4.th Ed.) andEN ISO 10497 is equipped withspecial sealing elements (FS).

Additional features ensure thatKLINGER Ballostar® KHA are best suitablefor different customer needs and fields ofapplication:

* beginning withsize DN 50

As standard, the KLINGER Ballostar® KHAis equipped with an antistatic equipment

acc. to ISO 7121 or EN 1983.

It goes without saying, that a lever interlockingdevice is a standard feature. A single pin is enough to

connect lever and body. The easy way to ensure adequateprotection against unintentional use.

1. CE markingKLINGER Fluid Control fulfills the requirementsof the Pressure Equipment DirectivePED/97/23/EC. Therefore our completerange of valves (beginning with sizeDN 32) is marked with the CE-sign.

7

10

10

10

100 10 20 30 40 50 60 70 80 90 100

Actuations x 1,000

-4

-5

-6

-3

Leak rate after100.000 actuations7,5 .10 mbar-4 l/s(= 0.00075 mbarl/s)

Leak rate after50.000 actuations9 .10 mbar-5 l/s(= 0.00009 mbarl/s)

max. permissibleleak rate acc. to TA-Luft3 .10 mbar-3 l/s(= 0.003 mbar l/s)

max. permissible leakrate acc. to VDI 2440

THE SAFETY MARGINOF KLINGER

5. ActuatorsSafety with guaranteeSummary of the current typeapprovals

Valve according to TA-Luft(=technical instruction on airpollution control) and VDI 2440The requirements for limitingemissions to prevent air pollution(TA-Luft) are clearly fulfilled.The determination of the leakage rateacc. to VDI 2440 (emission control refin-eries) was successfully accomplished.Fire safetyThe fire-safe test performed acc. toAPI Standard 607 and EN ISO 10497.Valve for liquid fuelThe ball valve is approved as a safetycontrol system for furnaces using liquidfuels, under European Standard EN 264.Valve for gaseous fuelThe ball valve is approved as a safetycontrol system for furnaces usinggaseous fuels, under EuropeanStandard EN 161.Valve for gases and hazardousliquidsThe valve passed the type test with evi-dence acc. to VdTÜV 1065.This also covers the requirements ofVbF, Gas-HL-VO, TRB 801 No.45,DIN 3840, DIN 3230 Part 3,DIN 3230 Part 5/PG3 and Part 6,certified by VdTÜV Essen.Valve for tanks transportinghazardous goodsThe type test for valves used in tankstransporting hazardous goods isapproved and also covers therequirements of GGVSE/ADR/RID,TRT 002, TRT 006, TRT 042,TRG 770 Annex 2,DIN 3230 Part 6, AD 2000 leaflet A4.Valve for use with oxygenApproval for use with oxygen wasissued by the Federal Institute forMaterial Research and Testing(BAM) Berlin.Valve as gas house connectionApproval acc. to ÖVGW (also validfor DVGW and SVGW)

6. Standard leak tightness: 10 -4

Klinger is the only concern inthe world who produces both valves andseals. The synergistic effectof these two fields of know-ledge can be seen in theseals for the bore and thestuffing box. The diagramshows the safety marginof the ball valve comp-ared to the requirementsof VDI 2440 and theTechnical Guidlines Air(TA-Luft).

The labyrinthstuffing box

The top flange acc. to ISO 5211 isconnected to the actuator either directlyor via a bracket and coupling.

You can fit and dismantle therequired actuator type any time, evenwhen the plant is in operation, whichmakes changing of an actuator after abreakdown very easy.

Tested with the ball valveKHA-G 1" with Helium

Leak

rate

mba

rl/s

8

6

37,3

60

48

75

3028,225

1816

10

45

100

63

40

PTFEKFC-25/ Metal/ Fire Safe

Metal

Viton

–10

–60

–80

217

200

156,

5

120

10550

–25

–45

400

300

150

Body

Cap screws Fkl. A4-70 until -60° CScrews 8.8 - A2L

Screw bolts A4-70 until -85° C

Graphite max. PN 40

Viton max. PN 40

PTFE labyrinth

Bolts, screws andcap screws

Temp. °C

Sealing elements

Stuffing box

PN pressure (bar)(1bar = 0.1MPa)

2

Maximum for PTFE

Maximum for KFC-25

Maximum for Viton

Max

imum

forM

etal

/Spe

cial

PN10

0

366

Max

imum

for M

etal

/Spe

cial

PN63

Max

imum

for M

etal

/Spe

cial

PN40


Screws 8.8 - A2L

PTFEKFC-25

16

69,913,4

-10

120

180

200

289,

530

0

150

Metal

Viton

PTFE compact/ PTFE labyrinth

Viton

With an operating pressurebetween 75 and 100% of the nominalpressure, the field of application in allthree pressure stages (PN 100, 63, 40)is down to -10°C.

If the operating pressure incl.load peaks is between 25 and 75 %,the field of application is extended to-60°C assuming cap screws of A4-70.

If the operating pressure reach-es max. 25% of the nominal pressure,the safety range for the valve is extend-ed to -85°C assuming screw bolts ofA4-70.

A decrease in the operating pres-sure in the nominal pressure rangeincreases in the field of applicationin the temperature range.

9


Maximum for PTFE

Cap screws Fkl. A4-70 until -60° CScrew bolts A4-70 until -196° C

PTFEKFC-25, Metal, Fire Safe

63

40

47,2

6

24,428,4

57,3

–10

–25

–45 20

200

208

158

150

130

251

300

–196

Tem

p.°C

–60

–85

Graphite max. PN 40

Viton max. PN 40

PTFE labyrinth

Viton

Metal

1)

2)

2) resistant to inter-crystalline corrosion

400

36,4

Maximum for KFC25

Maximum for Metal/Special

Bolts,screws andcap screws

Temp. °C

Sealingelements

Stuffing box

The influences of the three bodymaterials, the sealing materials and thescrews on the range of application ofthe ball valve are clearly shown in thept diagrams.

This is safety à la carte. Plot youroperating point in the diagram fields tofind out whether the safety marginsmeet your requirements or not. At thesame time you can see which para-meters have to be changed.

Choosing your ball valve in thisway means optimizing the economy ofthe valve.

1) For plants that are subjected toan acceptance test, to pleasecontact Klinger.

Fluids

Conditionsof use

Approvalsand certificates

Water/hot water

Mineral oil

Heat transfer oil

Liquid gas/low temperature

Saturated steam

Misc. gases

Vacuum/ high vacuum

Hot steam

0xygen

Standard application

High no. of cycles

Frequent temp. changes

Fire safety (Fire Safe)

Chemical industry

Abrasive fluids

Temperature range [°C]

VDI 2440

ÖVGW

Fire Safe API 607

TA-Luft

VdTÜV 1065

EN 161

EN 264

The standard ball valves are equippedwith the stuffing box ”PTFE labyrinth“and the sealing element ”KFC-25”.Ball valves which differ from standardare identifiable by an attached type plate.

PTFE labyrinth

-196/+300

Graphite compact

-85/+400

Viton

-25/+150

10

PTL GRK VIT

recommended

* Permissible, internal leakage rate at 6 bar water pressure:1 permille of the -value per minutekv

** Special equipment and accessory for cryogenic service.Fore more information please contact our sales team!

less suitable not recommended

KFC-25

-60/+300

PTFE

-196**/+200

Metal*

-60/+300

Metal/Special*

-60/+400

Viton

-25/ +150

Fire Safe

-60/+300

11

KFC PTF MET MES VIR FIS

12

Spare part kit «sealing elements»Two pieces of preloadedsealing elements inoriginal KLINGER quality.

Spare part kit «set of seals»Stuffing box components and

sealing elements in originalKLINGER quality

Both guarantee promises andwarranty are based on threebehaviour patterns:

1. You use onlyoriginal Klinger parts,which can be recognizedby the „ Q” sign.

2. Maintenance andassembly work has always to be doneaccording to the guidlines ofKLINGER Fluid Control.

3. Acceptance tests are performedexklusively by organisations authorizedby KLINGER Fluid Control

Maintenance and service without dismantling from line

Only the nuts of three of the four screw bolts need to be slightly loosenedfor maintenance and service work. The fourth nut is removed and the boltretracted. The middle piece of the valve can then be easily swung out, asshown in the schematic scetch below.

The two sealing elements in thebore are then accessible andcan be easily removed andreplaced by new ones.

And changing thestuffing box seals,removing the ballor the operating stemis just as easy.

For a better understandingof the spare part kits:The sum of all parts in the spareparts kits are always forminga functional unit.Depending on the nominal sizeof the valve or the applicationparameters the number of partsand/or their materials may varyparts and/or their mate-with an identical function. On thisnote, the kit illustrations onlyserve for a better understandingand, in most cases only have asymbolic meaning.

Spare part kit «ball»The ball, standard versionin original KLINGER quality

If you are the sort of person whoasks: what does the valve cost after it hasbeen purchased, and if you relate theinvestment to follow-up costs, then wehave some good news for you.

In the fields of application ofball valves, with the KLINGER Ballostar ®

KHA now you can achieve a whole newdimension in safety and economy forplant maintenance with a low capital tie-up and fewer working hours.

Not only does the modular techno-logy of the components offer the bigadvantages of exactly matched originalequipment, but it also ensures spot-onsubstitution in maintenance and upgrad-ing.

You only have to replace what needs tobe replaced. This considerably increasesthe service life of the valves in the sys-tem, and at the same time cuts the costsof plant maintenance for stock keepingand assembly.

What is not lowered is the safetystandard, which in many cases can in facteasily be improved, if required.

The quality sign on the spare partspackages is your guarantee of originalKLINGER quality.

13

Pressure drops

Size of the ball valve

The coefficients quoted in the tablecan be used to calculate the rightsize or pressure drop of theKLINGER Ballostar® KHA ball valves.Both the and kvS values are shown.

kvs values valid for water with a densityof 1000 kg/m3.

= or =kv 1000w 2 10 -5

2

Flow ratePressure dropDensityVelocity

so that:in m 3/hin barin kg/m 3

in m/s

or

When choosing a valve note that thekv -value should be bigger and the

-value smaller than the calculatedvalue.

=w 2

2 10 5

kv =1000

2

DN (mm) kvs0.350.230.200.140.120.110.10

0.0760.0670.0580.051

0.960.540.410.350.330.320.310.300.300.30

6.818.835.866.8118193316607980

1645274216.3

3463,9108174299460730

11411642

101520253240506580

100125

20R1525R2032R2540R3250R4065R5080R65

100R80125R100150R125

Flow characteristic values(m3/h)

Q

Q

1/2"3/4"1"

1 1/4"1 1/2"

2"2 1/2"

3"4"5"

1520253240506580

100125

5.4

10.8

12.6

15.3

21.3

30.3

51.0

72.0

120.0

202.5

5.6

11.1

13.5

16.6

23.6

33.3

56.3

85.5

137.8

238.1

5.8

11.4

14.5

17.9

26.0

36.3

61.6

99.0

155.6

273.8

6.0

11.8

15.6

19.4

28.8

39.9

68.0

115.2

177.0

316.5

6.1

12.1

16.3

20.4

30.7

42.2

72.3

126.0

191.3

345.0

6.3

12.4

17.2

21.7

33.1

45.2

77.6

139.5

209.1

380.6

6.5

12.7

18.2

23.0

35.4

48.2

82.9

153.0

226.9

416.3

6.4

13.3

20.0

25.6

40.1

54.1

93.5

180.0

262.5

487.5

7.2

14.0

21.9

28.2

44.9

7.7

14.8

24.3

31.5

51.0

9.0

17.1

2 PTFE

Min. torques for the various seals

1/2"3/4"1"

1 1/4"1 1/2"

2"2 1/2"

3"4"5"

1520253240506580

100125

7.5

15

18

25

40

55

85

140

250

450

7.8

15.7

19.4

26.7

44.8

64.4

101.9

172.5

293.8

580

8.2

16.4

20.9

28.3

49.5

73.8

118.8

205

337.5

710

8.5

17.2

22.6

30.3

55.2

85

139

244

390

866

8.8

17.8

23.7

31.7

59

92.5

152.5

270

425

970

9.1

18.5

25.1

33.3

63.8

101.9

169.4

302.5

468.8

1.100

9.5

19.2

26.6

35.0

68.6

111.3

186.3

335

512.5

10.1

20.6

29.4

38.3

78.1

130

220

400

600

10.8

22

32.3

41.7

87.6

11.6

23.8

36

46

100

14

29

3 Metall/ metal

Transfer the design torque and the control pressure to obtainthe working point A. Now you choose the actuator with the nexthigher torque. In this case it is RC 230-DA.

Remote Control,double-acting actuator

10

60

80

100

200

400

600

20

30

40

Torq

ue[N

m]

3,5 4 4,5 5 6

51

5,5

A

1520253240506580

100125

6.2

12.4

15

18.4

27.8

40.6

66.3

114

183.8

317.5

5

6.4

12.7

16.1

19.9

30.6

44.3

72.5

132

207.5

365

10 16

6.8

13.4

18.1

22.7

36.1

51.5

85

168

255

460

20

7

13.8

19.2

24.1

38.9

55.1

91.3

186

278.8

507,5

25

7.2

14.1

20.2

25.6

41.7

58.8

97.5

204

302.5

555

30

7.6

14.8

22.3

28.4

47.2

66

110

240

350

650

40Differential pressure (bar)

inch mm

Nominaldiameter

DNTorque Nm

8

15.5

24.3

31.3

52.8

50

8.5

16.4

27

35

60

63

10

19

100

KFC-251

1/2"3/4"1"

1 1/4"1 1/2"

2"2 1/2"

3"4"5"

6

12

14

17

25

37

60

96

160

270

0

6.6

13.1

17.3

21.6

33.948.6

80

153.6

236

422

1520253240506580

100125

15.9

20.2

29.7

49.4

72.2

150.0

219.4

5

17.8

22.4

34.4

58.8

89.4

200.0

278.8

10 16Differential pressure (bar)

inch mm

Nominaldiameter

DNTorque Nm

Viton4

1/2"3/4"1"

1 1/4"1 1/2"

2"2 1/2"

3"4"5"

14.0

18.0

25.0

40.0

55.0

100.0

160.0

0

20.0

25.0

40.0

70.0

110.0

260.0

350.0

14

KLINGER recommends to use a factor of 1.5, i.e.plus 50% for standard calculations.

Information re-garding othersizes or differ-ential pressureson request

15

Klinger recommends touse a faktor of 1.5, i.e.plus 50% for standardcalculations

RC 230-DA*The optimal actuator

Nominal width DN 40Sealing element KFC 25

Differential pressure 15 barControl pressure 5.5 bar

Starting data

Result from table 1

Min.torque 33,9 Nm

Multiply by safetyfactor 1.5

(33,9 x 1.5 = 50,85)

Designtorque 50,85 Nm

Double-acting actuator

Enter design torque(51 Nm)

and control pressure(5.5 bar)

in diagram

Single-acting actuator

Design torque andcontrol pressure

(diagram not shown)

Function of theactuator

Cont rol pressure P St[bar ]

RC 260-DA

RC 250-DA

RC 240-DA

RC 230-DA

RC 220-DA

RC 210-DA

Both pneumatic and electro mechanicoperated actuators can be used for theautomation of a KLINGER Ballostar KHAball valve.

The torque of the actuator isdetermined by the requireddifferential pressure, not by thenominal pressure.

Please note, that a KLINGERBallostar® KHA ball valve has the same,relatively low torque in all operatingstates.

When both aspects are considered,the actuator can often be smaller by oneor two sizes. A smaller actuator meanssmaller body measurements and needsless space for installation.This is important for plant constructionwhere a few milimetres often make a bigdifference. An actuator with lower power isof course more energy-saving. And this dayby day for many years!

Flowchart and examplefor pneumatic actuators(in this case producedby Remote Control)

* Of course all makes of other actuator manufacturers can be attached without anydifficulty to automate Klinger Ballostar®ball valves!

By simply choosing the appropriatetorque for your operation conditionsyou will reduce both investment andfollow-up costs.

Type KHA-FLMarerial code III/

Grey cast ironPN 16

Pressure and temperature limits

ConnectionsFlanges acc. to EN 1092-2(former DIN 2533)DimensionsFace-to-face dimensions acc. toEN 558-1, basic series 1, or DIN 3202-F1.Main useGenerally for liquids and gases, otherfluids see resistance table.

Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc. toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQAutomationFlange connection acc. to ISO 5211,allows direct mounting of the actuator ormounting with bracket.Pneumatic and electro-mechanicactuators suitable.

rotated in the section

H

h1D

g

k0,2

b

G

f

l

h4h5

* lz

1/2 L

d

SW1

rotated in thesection

A

d3

d4

d2

SW1

1/2 L

L

Material IIIGrey cast iron

Steel Nickel plated1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc/KFC-25SINT D10

1.4401EN-GJL-250

8,8-A2L8-A2L

1.0619

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing element*Supporting ringBallFlanged end pieceScrew boltHexagon nutBody

16

DN

15506580100

L130230290310350

G130315315500500

PN

1616161616

h13590

100122135

Ød15506580

100

ØD95

165185200220

Øg45102122138158

f23333

b1420202224

Øk65

125145160180

l1418181818

lz*44488

h57

15152020

h434444

Ød45,810101212

Ød23055557070

SW1

817172222

Ød3427070

102102

A427070

102102

ISOF04F07F07F10F10

Weightkg

2.413.316.430.136.8

H80

131141162176

Dimensions Connecting dimensions Mounting flange for actuator

*lz: number of drilling holesmmnisnoisnemidlla

Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak tightness bi-directional.Modular construction kit system:several versions of stuffing boxesand sealing elements available

In the interest of technical progress designs and dimensions are subject to modification.

* Standard version

see pages 8-9

H

h1D

g

k0,2

b

G

f

l

h4h5

* lz

1/2 L 1/2 L

L


SW1

d


d2

A

d3

d4

Material VIIICarbon steel

Material XcAcid-res.

stainless steel

1.41041.44041.44011.43101.4401K-Flon

KFC-25Xc/KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

Steel Nickel plated1.44041.44041.44011.43101.4401K-Flon

KFC-25Xc/KFC1.44041.44011.4408A4-70

A41.4408


Type KHA-FLMaterial code VIII/ Steel

and Material code Xc/Acid-resistant steel

PN 40


Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both portdirections.Modular construction kit system:several versions of stuffing boxesand sealing elements available.

ConnectionsFlanges acc. to EN 1092-1 (DIN 2535).DimensionsFace-to-face dimensions acc. toEN 558-1, basic series 1, or DIN 3202-F1.Main useGenerally for liquids and gases, otherfluids see resistance table.

Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc. toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ

Fire safe acc. to API 607 and EN ISO 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuator ormounting with bracket. Pneumatic andelectrical actuators possible.

DN

101520253240506580100125

L120130150160180200230290310350400

G130130160160250250315315500500650

PN

4040404040404040404040

h135354650657290

100122135175

Ød101520253240506580

100125

ØD9095

105115140150165185200235270

Øg404558687888

102122138162188

f22222333333

b1616181818182022242426

Øk60657585100110125145160190220

l1414141418181818182226

lz*44444448888

h57799

12121515202025

h433334444444

Ød45.85.85.85.8771010121215

Ød23030303035355555707085

SW1

88

111114141717222227

Ød34242424250507070

102102125

A4242424250507070

102102125

ISOF04F04F04F04F05F05F07F07F10F10F12

Weightkg2.32.83.85.17.99.8

14.118.330.939.752.2

H80809498

106113131141162176211


17*lz: number of drilling holesmmnisnoisnemidlla


* Standard version

see pages 8-9

Fire safety (special version).

Material IIIGrey cast ironrotated in the

section

h4

H

h1D

d1 d

g

k0,2

bd2

G

f

l *lz

SWh5 1

1/2 L 1/2 L

L


A

d3

d4

1.41041.44041.44011.43101.4401K-Flon

KFC-25X-KFC

SINT D101.4401

EN-GJL-2508,8-A2L

8-A2L1.0619


Type KHA-FLMaterial code III/

Grey cast ironPN 16


Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both portdirectionsModular construction kit system:several versions of stuffing boxesand sealing elements availableConnectionsFlanges acc. to EN 1092-2(former DIN 2533).

DimensionsFace-to-face dimensions acc. toEN 558-1, series line 1, or DIN 3202-F1up to DN 100R80.Face-to-face dimensions acc. toEN 558-1, basic series 27, or acc. toDIN 3202-F5 for DN 125R100 andDN 150R125.Main useGenerally for liquids and gases, other flu-ids see resistance table.

18

DN

20R1525R2032R2540R3250R4065R5080R65100R80125R100150R125

L150160180200230290310350325350

G130160160250250315315500500650

PN

16161616161616161616

h1354650657290

100122135175

Ød1520253240506580

100125

ØD105115140150165185200220250285

Ød120253240506580

100125150

Øg58687888

102122138158188212

f2223333333

b16161818202022242626

Øk7585100110125145160180210240

l14141818181818181822

lz*4444448888

Weightkg3.34.26.28.2

11.513.420.526.848.263.2

H809498

106113131141162176211

Dimensions Connecting dimensions

* lz: number of bore holesall dimensions in mm

h5799

12121515202025

h43334444444

Ød45.85.85.8771010121215

Ød230303035355555707085

SW1

8111114141717222227

Ød342424250507070

102102125

A42424250507070

102102125

ISOF04F04F04F05F05F07F07F10F10F12

Mounting flange for actuator

Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc. tophere: EN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.


* Standard version

Steel Nickel plated

see pages 8-9

Type KHA-FLMaterial code VIII/ Steel


PN 40

Pressure and temperature limitsh4

H

h1ØD

Ød1 Ød

Øg

Øk �0,2

bd2

G

f

l *lz

SWh5 1

1/2 L 1/2 L

L


1.41041.44041.44011.43101.4401K-Flon

KFC-25X-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4401K-Flon

KFC-25X-KFC1.44041.44011.4408A4-70

A41.4408


h4

H

h1D

d1 d

g

k0,2

b

G

f

l *lz

h5

1/2 L 1/2 L

L

A

d3

d4


Material XcAcid-resistantstainless steel

1.41041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408


Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both boredirections.Modular construction kit system:several versions of stuffing boxesand sealing elements available

ConnectionsFlanges acc. to EN 1092-1 (DIN 2535).DimensionsFace-to-face dimensions acc. toEN 558-1, basic series 1, or DIN 3202-F1up to DN 50R40.Face-to-face dimensions acc. toEN 558-1, basic series 27, acc. toDIN 3202-F5 for DN 125R100.Main useGenerally for liquids and gases, otherfluids see resistance table.

Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc. toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQFire safety (special version)Fire safe acc. to API 607 and EN ISO 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.

DN

20R1525R2032R2540R3250R40125R100

L150160180200230325

G130160160250250500

PN

404040404040

h13546506572

135

Ød1520253240

100

ØD105115140150165270

Ød12025324050

125

Øg58687888

102188

f222333

b181818182026

Øk7585100110125220

l141418181826

lz*444448

h5799

121220

h4333444

Ød45.85.85.87712

Ød34242425050

102

SW1

81111141422

A4242425050

102

ISOF04F04F04F05F05F10

Weightkg3.24.45.98.1

11.649.5

H809498

106113176


19*lz: number of drilling holesmmnisnoisnemidlla


* Standard version

Steel Nickel plated

see pages 8-9

Material IIIGrey cast ironrotated in the

section

h4h5

H

h1D

d1 dg

k0,2

b

d2

G

f

l *lz

SW1

1/2 L 1/2 L

L


A

d3

d4

1.41041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC

SINT D101.44010.6025

8,8-A2L8-A2L

1.0619

M1O

* special drill patternat DN 100R80

85

4588

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing boxSlip ringSealing elementSupporting ringBallFlanged end pieceScrew boltHexagon nutBody

Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both boredirections.Modular construction kit system:several versions of stuffing boxesand sealing elements available.

ConnectionsFlanges acc. to EN 1092-2(former DIN 2533).DimensionsFace-to-face dimensions acc. toEN 558-1, basic series 27,or DIN 3202-F4.Main useGenerally for liquids and gases, other flu-ids see resistance table.

Leak tightnessseat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc. toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQAutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuator ormounting with bracket.Pneumatic and electrical actuatorspossible.

20

DN

65R5080R65100R80*

L170180190

G315315500

PN

161616

h190

100122

Ød506580

ØD185204225

Ød16580

100

Øg122138158

f201616

b172121

Øk145160180

l181818

lz*488

h5151520

h4444

Ød4101012

Ød37070

102

Ød2555570

SW1

171722

A7070

102

ISOF07F07F10

Weightkg

13.519.725.7

H131141162


*lz: Number of drilling holesmmnisnoisnemidlla

Type KHA-FKMaterial code III/

Grey cast ironPN 16



* Standard version

Steel Nickel plated

see pages 8-9


h4h5

H

h1D

d1 dg

k0,2

b

d2

f

l *lz

SW1

1/2 L 1/2 L

L

A

d3

d4

M1O

1) special drill patternfor size DN 100R80

85

4588




1.41041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408



ConnectionsFlanges acc. to EN 1092-1 (DIN 2535).DimensionsFace-to-face dimensions acc. toEN 558-1, basic series 27,or DIN 3202-F4.Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessseat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) leak tightness trough the atmos-phere: EN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ

Fire safety (special version)Fire safe acc. to API 607 and EN ISO 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuator ormounting with bracket.Pneumatic and electrical actuatorspossible.

21

DN

65R5080R65

100R801)

L170180190

G315315500

PN

404040

h190

100122

Ød506580

ØD188204235

Ød16580

100

Øg122138162

f151616

b192121

Øk145160190

l181822

lz*888

Weightkg

15.321.329.7

H131141162


*lz: number of drilling holesmmnisnoisnemidlla

h5151520

h4444

Ød4101012

Ød37070

102

Ød2555570

SW1

171722

A7070

102

ISOF07F07F10


Type KHA-FKMaterial code VIII/ Steel


PN 40



** Standard version

Steel Nickel plated

see pages 8-9


Hh1

ddpD

s

d2

G

h4

SW

30°

1/2 L 1/2 L

L


A

d3

d4


Material XcAcid-resistantStainless steel

1.40061.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.40061.44041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408

h5 1

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing elementSupporting ring*BallWeld ends, longScrew boltHexagon nutBody

Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both boredirections.Modular construction kit system:several versions of stuffing boxesand sealing elements available.ConnectionsWeld ends acc. to DIN 3239 (EN 12627)

DimensionsFace-to-face dimensions acc. toDIN 3202-S10 (DN 10-40)Face-to-face dimensions acc. toANSI B16.10 Cl.300 (DN 50-125)Main useGenerally for liquids and gases, other flu-ids see resistance table.

Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness acc toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ.Fire safety (special version)Fire safe acc. to API 607 and EN ISO 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.

DN

101520253240506580100125

L270270270270270270216241282305356

G130130160160250250315315500500650

VIII1001001006363634040404040

Xc6363634040404040404040

h135354650657290

100122135175

Ød101520253240506580

100125

ISOF04F04F04F04F05F05FO7FO7F10F10F12

Weightkg

0.70.91.52.12.34.88.3

12.522.833.542.0

H80809498

106113131141162176211

Dimensions Connecting dimensionsPN

22all dimensions in mm

h57799

12121515202025

h433334444444

Ød45.85.85.85.8771010121215

Ød34242424250507070

102102125

Ød23030303035355555707085

SW1

88

111114141717222227

A4242424250507070

102102125

S4.03.54.04.55.54.55.56.05.07.58.0

Ødp131722

28,53743

54,57082

106,5131

ØD182228344349617790

115141


Type KHA-SLMaterial code VIII/ Steel

PN 100/40and Material code Xc/

Acid-resistant steelPN 63/40



* Standard version

see pages 8-9


Hh1

ddpD

S

d2

G

h4h5 SW1

1/2 L 1/2 L

L


30°

A

d3

d4



1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4401K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing element*Supporting ringBallWeld ends, shortScrew boltHexagon nutBody


ConnectionsWeld ends acc. to DIN 3239(EN 12627)DimensionsFace-to-face dimensions acc. toDIN 3202-S13Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) steml eak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ.

Fire safety (special version)Fire safe acc. to API 607 and EN ISO 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.

23all dimensions in mm

DN

101520253240

L707590

100110125

G130130160160250250

VIII100100100636363

Xc636363404040

h1353546506572

Ød101520253240


Weightkg0.60.81.41.92.74.6

H80809498

106113

Dimensions Connecting dimensionsPNh57799

1212

h4333344

Ød45.85.85.85.877

Ød3424242425050

Ød2303030303535

SW1

88

11111414

A424242425050

S4.03.54.04.55.54.5

Ødp131722

28,53743

ØD182228344349


Type KHA-SKMaterial code VIII/ Steel





* Standard version

Steel Nickel plated

see pages 8-9


Hh1

D d1 ddp

d2

30°

h4h5 SW

S

1

1/2 L 1/2 L

L


A

d3

d4



1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing element*Supporting ringBallWeld ends, longScrew boltHexagon nutBody

Design features3-piece ball valve,floating ball, antistatic, lockable.Double leak-tightness in both boredirections.Modular construction kit system:several versions of stuffing boxesand sealing elements available.ConnectionsWeld ends acc. to DIN 3239(EN 12627).

DimensionsFace-to-face dimensions acc. toDIN 3202-S10 (20R15-40R32)Face-to face dimensions acc. toANSI B16.10 Cl. 300 (50R40-100R80)Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ


Type KHA-SLMaterial code VIII/ Steel




DN

20R1525R2032R2540R3250R4065R5080R65100R80

L270270270270216241282305

G130160160250250315315500

VIII100100636363404040

Xc6363404040404040

h1354650657290

100122

Ød1520253240506580

Ød120253240506580

100

ØD28344349617790

115

Ødp22

28.53743

54.57082

106.5

ISOF04F04F04F05F05FO7FO7F10

S4.04.55.54.55.56.05.07.5

Weightkg1.01.62.33.25.79.1

14.424.1

H809498

106113131141162


24

PN

all dimensions in mm

A42424250507070

102

SW1

811111414171722

Ød23030303535555570

Ød342424250507070

102

Ød45.85.85.877101012

h433344444

h5799

1212151520



** Standard version

Steel Nickel plated

see pages 8-9


Hh1

D d1 ddp

d2

G

30°

h4h5 SW

1/2 L 1/2 L

L


S

1

A

d3

d4



1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing element*Supporting ringBallWeld ends, shortScrew boltHexagon nutBody


ConnectionsWeld ends acc. to DIN 3239(EN 12627)DimensionsFace-to-face dimensions acc. toDIN 3202-S13 (20R15-40R32)Face-to-face dimensions acc. toANSI B16.10 Cl. 300 (50R40)Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ


Type KHA-SKMaterial code VIII/ Steel

PN 100/ 63and Material code Xc/

Acid-resistant steelPN 63/ 40


all dimensions in mm25

DN

20R1525R2032R2540R3250R40

L90

100110125150

G130160160250250

VIII100100636363

Xc6363404040

h13546506572

Ød1520253240

Ød12025324050

ØD2834434961

Ødp22

28.53743

54.5

ISOF04F04F04F05F05

S4.04.55.54.55.5

Weightkg0.81.42.12.95.0

H809498

106113

Dimensions Connecting dimensionsPNA

4242425050

SW1

811111414

Ød23030303535

Ød34242425050

Ød45.85.85.877

h433344

h5799

1212



* Standard version

KLINGER Ballostar KHAball valve with short weld ends

and reduced bore

Steel Nickel plated

see pages 8-9

Material IIIGrey cast ironrotated in the section

Hh1

SW2 d d1

d2

t1

G

h4h5

SW

1

1/2 1/2L L

L


A

d3

d4

1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.4401

EN-GJS-400-18LT8,8-A2L

8-A2L1.0619

LeverOperating stemStuffing box nutLoading ringBelleville washerFemale support ringStuffing box*Slip ringSealing element*Supporting ringBallThreaded connectionScrew boltHexagon nutBody


ConnectionsPipe thread acc. to DIN/ISO 228/1DimensionsFace-to-face dimensions acc. toDIN 3202-M3Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessseat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ

AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.

Type KHA-GMaterial code III/

Grey cast ironPN 16


26

DN

1/2“ / R153/4“ / R151“ / R201 1/4“ / R2511/2“ / R322“ / R40

L758090

110120140

h1353546506572

G130130160160250250

ØdRP 1/2“RP 3/4“RP 1“

RP 1 1/4“RP 1 1/2“

RP 2“

Ød1151520253240

t114,51617212125

SW2

323241505570


A424242425050

SW1

88

11111414

Ød2303030303535

Ød3424242425050

Ød45.85.85.85.877

h4333344

h57799

1212

Weightkg0.60.71.31.92.64.5

H80809498

106113

Dimensions Connecting dimensions Mounting flange for actuatorPN

161616161616

all dimensions in mm or inch


* Standard version

Steel Nickel plated*

see pages 8-9


Hh1

SW2 d d1

d2

t1

G

h4h5 SW1

1/2 L 1/2 L

L


A

d3

d4



1.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.44041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408



ConnectionsPipe thread acc. to DIN/ISO 228/1DimensionsFace-to-face dimensions acc. toDIN 3202 Part 4 – M3Main useGenerally for liquids and gases, other flu-ids see resistance table.Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ

Fire safety (special version).Fire safe acc. to API 607 and EN 10497.AutomationFlange connection acc. to ISO 5211,permits direct mounting of the actuatoror mounting with bracket.Pneumatic and electrical actuatorspossible.

Type KHA-GMaterial code VIII/ Steel

PN 100 – 63and Material code Xc/

Acid-resistant steelPN 63 – 40

Pressure and temperature limitssee pages 8-9

27

DN

3/4“ / R151“ / R201 1/4“ / R2511/2“ / R322“ / R40

L8090

110120140

h13546506572

G130160160250250

ØdRP 3/4“RP 1“

RP 1 1/4“RP 1 1/2“

RP 2“

Ød11520253240

t11617212125

SW2

3241505570

ISOF04F04F04F05F05

A4242425050

SW1

811111414

Ød23030303535

Ød34242425050

Ød45.85.85.877

h433344

h5799

1212

Weightkg

0.71.31.92.64.5

H809498

106113

Dimensions PN Connecting dimensions Mounting flange for actuator

VIII100100636363

Xc6363404040



* Standard version

Steel Nickel plated


Hh1

d d1

d2

t1

G

h4

SW1

SW2

1/2 L 1/2 L

L


A

d3

d4



1.40061.41041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC

SINT D101.44011.0619

8,8-A2L8-A2L

1.0619

1.40061.44041.44041.44011.43101.4404K-Flon

KFC-25Xc-KFC1.44041.44011.4408A4-70

A41.4408

h5



ConnectionsPipe thread acc. to DIN/ISO 228/1DimensionsFace-to-face dimensions acc. toDIN 3202 Part 4 – M4Main useGenerally for liquids and gases, otherfluids see resistance table.Leak tightnessSeat leak tightness: EN 12266-1 P12,leakage rate A (formerly DIN 3230 part 3BO) stem leak tightness according toEN 12266-1 P11 and BQ strength:EN 12266-1 P10 and BQ


Type KHA-GMaterial code VIII/ Steel




DN

3/8“1/2“3/4“1“1 1/4“1 1/2“2“

L758595

105120130150

G130130160160250250315

VIII10010010063636340

Xc63636340404040

h135354650657290

ØdRP 3/8“RP 1/2“RP 3/4“RP 1“

RP 1 1/4“RP 1 1/2“

RP 2“

Ød110152025324050

t111

14.51617212125

h57799

121215

h43333444

Ød4,5.85.85.85.87710

Ød342424242505070

Ød230303030353555

SW1

88

1111141417

A42424242505070

ISOF04F04F04F04F05F05FO7

Weightkg

0.70.81.52.12.94.77.4

H80809498

106113131


SW2

27323646556075

28

PN



* Standard version

see pages 8-9

29

Klinger Ballostar®KHA-FLC ball valves in cryogenic versionwith operating stem extension. Service media: Liquid gases

Klinger Ballostar®KHA ball valves with pneumatic actuatorsapplied in a steel mill. Service medium: Coke oven gas

KLINGER Ballostar KHA ball valves installed in an oil and gas®

refinery. Service media: C4-olefinsKLINGER KHA ball valves located in a heat supply line ofthe famous Islandic geothermal spa “Blue Lagoon”

KLINGER Ballostar®KHA ball valves located in a Swiss nuclearpower plant

Automated KLINGER Ballostar KHA ball valves applied in a®

Swedish chemical plant. Service medium: Heat transfer oil

30

% °C KFC-

25

PTFE

Met

al

III VIII

X c

A HCenotec 3 COCH3 20CenelytecA 2 H2

Air, dryOS(IAKAlum 4 )2 10 20OS(IAKAlum 4 )2 10 100

Aluminium acetate (CH3 COO)3AlAluminium ethylate Al(OC2H5)2

Aluminium chlorate Al(ClO3)3

Aluminium fluoride AlF3

Aluminium oxyde Al2 O3

HNa*inommA 3 10 20Ammonium hydroxyde NH4 OH 10 20Ammonium hydroxyde NH4 OH 10 100Ammonium bicarbonate (NH4)HCO3

Ammonium chloride NH4 Cl 5 20Ammonium chloride NH4 Cl 10 20Ammonium chloride NH4 Cl 10 100Ammonium chloride NH4 Cl 50 20Ammonium diphosphate (NH4)2 HPO4

Ammonium carbonate (NH4)2 CO3 KpAmmonium nitrate NH4 NO3 KpAmmonium sulphate (NH4)2 SO4 Kp

CAnilinie 6 H5 NH2

Recommendations in this tableshould help you to choose suitablematerials and types. We cannot assume aguarantee since the function and durabili-ty of the products are largely dependenton factors over which the manufacturerhas no influence.

In the event of specific conditions ofapproval, these must be observed. Pleasecontact us if in doubt. Wherever solids arenamed in the list, what is meant are theiraqueous solutions or suspensions.

Body material codes:

Material code IIIBody: Cast steelColour of body: Dark grey,phosphatedConnection: Grey cast ironInside parts: Corrosion resistant steel

Material code VIIIBody and connection: SteelColour of body: Dark grey,phosphatedInside parts: Corrosion resistant steel

Material code XcBody and connection:Acid-resistant steelColour of body: Bright, pickledInside parts: Acid-resistant steel

noitcennocdnaydoBrofslairetaMnoitartnecnoCalumroflacimehCdiulFand temperature seals (material code)

Vito

n

Names of materialsfor seals:

PTFE = KLINGER Flon® PTFEKFC-25 = KLINGER Flon®

carbon-reinforcedMetall = 1.4436 sealing ring coated

with STELLITEViton = Fluorinated rubber

* Stuffing box with special O-rings for this operating fluid: Please contact our sales team for additional information!

Abbreviations:Kp = boiling pointsat. sol. = saturated solutionaq. sol. = aqueous solutionconc. = concentrated

Explanation of symbols:for metallic materials:

practically resistant,removal up to 2.4 g/m 2/day

fairly resistant,removal 2.4-24 g/m 2/day

hardly resistant,removal 24-72 g/m 2/day

not resistant,removal over 72 g/m 2/day

not tested or not common

for sealing materials:suitableunsuitable

HdicacinesrA 3 AsO4

Asphalt (tar)Beer

CenezneB 6 H6

BenzineBleaching liquor (chloride of lime)

aNxaroB 2 B4 07 10H2 OHdicaciroB 3 BO3 4 20HdicaciroB 3 BO3 4 100HdicaciroB 3 BO3 100 100CenatuB 4 H10

02klimrettuBHCetatecalytuB 3 COOC4 H9

ClohoclalytuB 4 H9 OHCalcium bisulphite Ca(HSO3 )2 20Calcium bisulphite Ca(HSO3 )2 200Calcium chloride CaCl2 20Calcium chloride CaCl2 100Calcium hydroxide4) Ca(OH)2

Calcium hydroxide4) Ca(OH)2 20Calcium hydroxide4) Ca(OH)2 KpCalcium hypochlorite Ca(ClO)2

Calcium sulphate CaSO4

OCedyxoidnobraC 2 to 150OCedyxoidnobraC 2 400SCediflusidnobraC 2 20

Carbon tetrachloride CCl4lCHCmroforolhC 3

lCHCmroforolhC 3 20Chlorosulphonic acid HOSO2 Cl Kp

HdicacimorhC 2 CrO4 10 20HdicacimorhC 2XCrO4 10 KpHdicacimorhC 2 CrO4 50 20

HC(dicacirtiC 2 COOH)2 C(OH)COOH 20HC(dicacirtiC 2 COOH)2 C(OH)COOH Kp

Clophen T 64Coagulating baths (up to 10%) H2 SO4 80

HC(etatecareppoC 3 COO)2 Cu 20

31

% °C KFC-

25

PTFE

Met

al

III VIII

Xc


Vito

n

1 ) Discolorations may occur.2) All iron materials are in general chemically resistant to hydrogen;

however, we would like to point out that hydrogen diffuses and can lead to brittleness in grey cast iron.3) 150°C

3)

3)

4) Please confer with KLINGER for applications with this service fluid.

32

HC(etatecareppoC 3 COO)2 CU KpOSuCetahplusreppoC 4 20OSuCetahplusreppoC 4 Kp

D 02)dicaylkaew(htabnoitatozai08)dicaylkaew(htabnoitatozaiD02lioleseiD

DiphylDowtherm A

02lartuenroenilakla,rouqileyDpKlartuenroenilakla,rouqileyD02dicacinagro,rouqileyDpKdicacinagro,rouqileyD

Dye liquor, strongly sulphuric acid H2 SO4 over 0,3% 20Dye liquor, strongly sulphuric acid H2 SO4 over 0,3% KpDye liquor, weakly sulphuric acid H2 SO4 under 0,3% KpE Cenaht 2 H6

ClonahtE 2 H5 OHCrehtelyhtE 2 H5OC2 H6

HCetatecalyhtE 3COOC2 H5 KpCenelyhtE 2 H4

Ethylen chloride (dichlorethane) (CH2 Cl)2 20Fatty acids from C6

0204OHCHedyhedlamroFpK04OHCHedyhedlamroF0201HOOCHdicacimroF00101HOOCHdicacimroF02001HOOCHdicacimroF001001HOOCHdicacimroF

Freon 12, Frigen 12Glacial acetic acid CH3COOH 20Glacial acetic acid CH3COOH 10 20Glacial acetic acid CH3COOH 10 KpGlacial acetic acid CH3COOH 50 20Glacial acetic acid CH3COOH 50 KpGlacial acetic acid CH3COOH 80 20Glacial acetic acid CH3COOH 80 Kp

HC(enirecylG 2 OH2 ) CHOH 20HC(enirecylG 2 OH2 ) CHOH 100

02rageniveparGHeat transfer oils

02lCHyrd,dicacirolhcordyHHydrochloric acid, dry HCl 100

% °C KFC-

25

PTFE

Met

al

III VIII

X c


Vito

n

Hydroxylamine sulphate (NH2 OH)H2 SO4 10 20Hydroxylamine sulphate (NH2OH)H2 SO4 10 KpHydrochloric acid HCI 0,2 20Hydrochloric acid HCI 0,2 50Hydrochloric acid HCI 1 20Hydrogen sulphide, gas, dry H2 02SHydrogen sulphide, gas, wet H2 02S

HnegordyH 22)

Hydrogen peroxide H2O2 20Hydrogen peroxide H2O2 50Illuminating gasK 02etosoer

pKetosoerKLead acetate (lead sugar) Pb(CH3 COO)2 100 Kp

bPetanesradaeL 3 (AsO4)202liodeesniL001liodeesniL

Magnesium sulphate MgSO4 20Magnesium sulphate MgSO4 KpManganous chloride MnCl2 20Manganous chloride MnCl2 KpM.E.K. (Butanone) CH3 COC2 H5 Kp

02gHyrucreMMercury (II) chloride (sublimate) HgCl2 20Mercury (II) nitrate Hg(NO3)2 20

HClohoclalyhteM 3 OH 20 1) 1)

HClohoclalyhteM 3 OH Kp 1) 1)

Methylene chloride CH2 Cl2 20Methylene chloride CH2 Cl2 KpMilkN HCetatecamuirta 3 COONaNatural gas

ONHdicacirtiN 3 10 20ONHdicacirtiN 3 10 KpONHdicacirtiN 3 40 20ONHdicacirtiN 3 40 KpONHdicacirtiN 3 conc. 20ONHdicacirtiN 3 conc. Kp

33

% °C KFC-

25

PTFE

Met

al

III VIII

Xc


Vito

n











34

NnegortiN 2

O 02)larenim,sliognitacirbul(sli02)elbategev(sliO

CdicacielO 17 H33 COOHHOOCHOOCdicacilaxO

OnegyxO 2 20P HCetatecalytne 3 COOC5 H11

02rehtemuelortePClonehP 6H5OHHdicacirohpsohP 3 PO4 10 20HdicacirohpsohP 3 PO4 10 KpHdicacirohpsohP 3 PO4 50 20HdicacirohpsohP 3 PO4 50 KpHdicacirohpsohP 3 PO4 80 20HdicacirohpsohP 3 PO4 80 Kp

Potassium acetate CH3 COOH KpPotassium carbonate K2 CO3 50 20Potassium carbonate K2 CO3 KpPotassium chlorate, at 100°, saturated sol. KClO3 KpPotassium chromium sulphate KCr(SO4)212H2 O 20Potassium chromium sulphate KCr(SO4)212H2 O KpPotassium cyanide solution KCN 5 20 3)

Potassium dichromate K2 Cr2 O7 25 20Potassium dichromate K2 Cr2 O7 KpPotassium hydrogentartrate COOH(CHOH)2COOK 20Potassium hydrogentartrate, at100°, sat. sol. COOH(CHOH)2COOK KpPotassium hydroxide KOH 25 20Potassium hydroxide KOH 25 KpPotassium hydroxide KOH 50 20Potassium hydroxide KOH 50 KpPotassium hydrochlorite KOCl 20Potassium hydrochlorite KOCl 40

pKjKedidoimuissatoPPotassium iodide KjPotassium nitrate KNO3 20Potassium nitrate KNO3 KpPotassium permanganate KMnO4 20Potassium permanganate KMnO4 Kp

CenaporP 3 H8 20S Cdicacilycila 6 H4 OHCOOH 20Salpeter

02lCaN)tlaskcor(tlaS

% °C KFC-

25

PTFE

Met

al

III VIII

X c


Vito

n

35

% °C KFC-

25

PTFE

Met

al

III VIII

Xc


Vito

n











02retawaeSpKretawaeS

Silicone oilSoapSodium carbonate (soda solution, cold sat.) Na2 CO3 20Sodium carbonate (soda solution) Na2 CO3 KpSodium hydroxide NaOH 20 20Sodium hydroxide NaOH 20 KpSodium hydroxide NaOH 35 20Sodium hydroxide NaOH 35 KpSodium sulphate Na2 SO4

Starch solutionSteam 3)

CdicaciraetS 17 H35COOH02raguS08raguS

OSH(aCeyletihpluS 3)2 20(fresh cooking liquor, spent liquor) Ca(HSO3)2 80

OSedixoidruhpluS 2

HdicaciruhpluS 2 SO4 1 20HdicaciruhpluS 2 SO4 10 20HdicaciruhpluS 2 SO4 90 20HdicaciruhpluS 2 SO4 conc. 20

Sulphurous acid H2 SO3

T Cdicacinna 76 H52 O46 10 20CdicacinnaT 76 H52 O46 10 KpCdicacinnaT 76 H52 O46 50 20

081raT)HOOCHOHC(dicaciratraT 2 20

CeneuloT 6 H5 CH3 20CenelyhterolhcirT 2 HCl3

02lioenitnepruTU HN(aer 2 )2 CO 20Water (fresh and drinking water) H2OWater glass (K- and Na-silicate) K2 SiO3 Na2 HCl3X Cenely 6 H4 (CH3)2 20

KLINGER Fluid Control GmbHA-2352 Gumpoldskirchen, AustriaPostfach 19, Am Kanal 8–10Tel. +43 (0)2252-600-0Fax +43 (0)2252-600-100e-mail: [email protected]

KHA

eng

9/10

KLINGER product range

K

L

I

N

G

E

R

ey role

ink

nnovation

avigation

rowth

fficiency

outine

Product range KLINGER Ball-o-top

Piston valves KVN

Brass ball valves

made of grey cast iron, nodular castiron, steel or stainless steel

KLINGERMATIC®

Reflex and transparentgauge glasses

Circular sight-glasses

AB cocks

Actuator for piston valves and ballvalves

Packing-sleeve cocks and pressure-gauge cocks in brass, steel andstainless steel

Ballostar® KHA

Ballostar® KHI

KLINGER Monoball®

3-piece ball valve made of grey castiron, steel or stainless steel

2-piece ball valve with trunnionmounted ball, made of grey castiron, steel or stainless steel

2-piece ball valve with floating ball,made of steel or stainless steel

One-piece fully welded ball valvemade of casted steel

One-piece ball valve made ofsteel

Ballostar® KHE

Monolith KHO

Documents

KLINGER Ballostar KHA 3 pieces ball valve DN 10 – 150 · KFC-25 For applications ... If a valve can reliably fulfill the shut off or controlling functions is determined by the