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Incorporation Into Lipid Nanoparticles Extends the Duration of Activity of Treprostinil in an Acute Hypoxia Rat Model of Pulmonary Arterial Hypertension D Omiatek 1 , F Leifer 1 , V Malinin 1 , J Ong 1 , T Henn 1 , Z Li 1 , RW Chapman 1 , D Salvail 2 , CE Laurent 2 , WR Perkins 1 1 Insmed, Inc., Bridgewater, NJ, USA 2 IPS Therapeutique Inc., Sherbrooke, QC, Canada 0 20 40 60 80 100 0 50 100 150 200 0 100 200 300 400 0 50 100 150 200 Particle Size (nm) 0 5 10 15 20 25 0 25 50 75 100 125 Time (h) % Initial [TRE] TRE-LNP-1 TRE TRE-LNP-2 TRE-LNP-3 0 50 100 150 0 2 4 6 8 Time (min) cAMP Activation (Fold Increase) TRE TRE-LNP-1 TRE-LNP-2 TRE-LNP-3 LNPs effectively retained TRE to provide sustained release In vitro bioavailability of TRE was slowed for TRE in LNPs Figure 4. TRE-LNP drug release screened by dialysis LNPs, lipid nanoparticles; TRE, treprostinil. Figure 5. TRE-LNP efficacy screened by cAMP assay on CHO-K1 cells Concentration of cAMP data was 1 µM TRE for each sample. cAMP, cyclic adenosine monophosphate; CHO-K1, Chinese hamster ovary; LNP, lipid nanoparticle; TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle. In Vivo TRE-LNP Characterisation Results 0 50 100 150 200 60 70 80 90 100 110 Time (min) PBS TRE TRE-LNP-2 mPAP (% Hypoxic Baseline Level) Hypoxic Baseline 0 50 100 150 200 0.0 0.5 1.0 1.5 2.0 2.5 Time (min) Blood Plasma TRE (ng/mL) TRE TRE-LNP-2 Inhaled TRE-LNPs extend vasodilatory effect as compared with TRE Inclusion into LNP extends blood plasma levels of inhaled TRE Figure 6. TRE-LNP efficacy screened in a rat model of pulmonary arterial hypertension mPAP, mean pulmonary arterial pressure; PBS, phosphate-buffered saline, TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle. Figure 7. TRE-LNP pharmacokinetic profile in a rat model of pulmonary arterial hypertension TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle. Figure 3. Manufacturing conditions of flow rate ratio (FRR) (A) and total flow rate (B) affect treprostinil–lipid nanoparticle (TRE-LNP) particle size TREPROSTINIL CATIONIC LIPID PHOSPHOLIPID HYDROPHOBIC FILLER PEGYLATED LIPID Figure 1. (A) Chemical structure of treprostinil (TRE) and (B) schematic representation of treprostinil lipid nanoparticles (TRE-LNPs) INTRODUCTION Treprostinil (TRE) is a prostacyclin analogue used to treat pulmonary arterial hypertension (PAH). In this study, we designed a TRE delivery system based on the development of a lipid nanoparticle (LNP) suspension for encapsulation and sustained release of the drug. Uniform, nanoscale treprostinil–lipid nanoparticles (TRE-LNPs) (Figure 1) were composed of (i) TRE, (ii) a cationic lipid to amalgamate with the lipophilic and complementary negatively charged terminus of the TRE molecule, (iii) a polymeric coating to stabilise particles and enhance their bioavailability, (iv) a hydrophobic “filler” molecule to stabilise the core of the particle, and (v) a nominal concentration of phospholipid to affix the pegylated lipid to the LNP composite. AIMS To design an inhalable TRE formulation for the treatment of PAH that would have an improved pharmacokinetic (PK) profile relative to the current inhaled TRE therapy for PAH, Tyvaso ® , to facilitate a once-daily dosing schedule –To achieve this, we developed a bioavailable TRE vehicle carrier with an optimised drug payload and release profile to support a sustained vasodilatory response relative to free TRE. Nanoparticle Formation at Miscible Fluid Interface Lipid/ Organic Solvent Inlet Nanoparticle Outlet 1 mm 25 nm Aqueous Solvent Inlet Aqueous Solvent Inlet Figure 2. Manufacture of treprostinil–lipid nanoparticles (TRE-LNPs) by solvent flash precipitation METHODS TRE-LNP Production Solvent flash precipitation via microscale flow focusing was used for the one-step, continuous flow synthesis of uniform nanoscale TRE-LNPs (Figure 2) . In this process, a center stream of alcohol-solvated TRE and lipid is impinged with aqueous streams positioned perpendicular to the TRE stream. –As the aqueous streams meet with and laterally focus the miscible-solvated lipid stream, the organic and aqueous phases interdiffuse, producing a solvent composition in which the lipids are increasingly less soluble. –This causes the lipids to self-associate into intermediate assemblies that eventually close on themselves into spherical nanoscale LNPs. In Vitro TRE-LNP Characterisation Methods Release kinetics screened by dialysis –50 kDa molecular weight cutoff for cellulose acetate membrane –Initial concentration of TRE was 100 μM –1 mL of sample was dialysed against 1 L of 1x phosphate-buffered saline (PBS) for 24 hours. Efficacy screened in a mammalian cell assay (for a complete description of these methods, see poster by Chen K-J, et al, ERS Poster #2358) –Chinese hamster ovary (CHO-K1) cells (ATCC ® CCL-61) were transiently co-transfected with the pGloSensor TM -22F cAMP plasmid (Promega Corporation, Madison, WI) and the prostanoid receptor EP2-plasmid. –Transfected cells were then treated with TRE and different formulations of TRE-LNPs. –Cyclic adenosine monophosphate (cAMP) levels were measured every 5 minutes for the dura- tion of the studies, and the increase in activation relative to the control samples was calculated. LNP Size Controlled Via Process Variables • By controlling the flow rate ratio (FRR) of the aqueous:alcohol-solvated drug streams and the total flow rate of the system, the TRE-LNP particle size can be fine-tuned (Figure 3) . –Particle size is known to play a role in formulation bioavailability. In Vivo TRE-LNP Characterisation Methods Rat model of PAH –Male Sprague Dawley rats were anaesthetised, artificially ventilated and prepared for measure- ment of mean pulmonary arterial pressure (mPAP), mean systemic blood pressure (mSAP), heart rate (HR), and arterial oxygen saturation (SaO 2 ). –Physiologic parameters were measured during normoxia (fraction of inspired oxygen [F IO 2 ] = 0.21, SaO 2 ≈ 90%) and for 2 to 3 hours during hypoxia (F IO 2 = 0.10, SaO 2 ≈ 50%). –Blood samples were taken over time and lung tissue harvested at the end of the study to measure TRE concentration (HPLC/MS/MS analysis). –Compounds were delivered via Aeroneb ® (Aerogen, Galway, Ireland) nebuliser interposed in a ventilator circuit (see poster by Malinin et al, ERS Poster #2367) at an estimated pulmonary dose a of 2 µg/kg. a Measured from TRE concentration in lung immediately postdose. RESULTS In Vitro TRE-LNP Characterisation Results CONCLUSIONS In the present study, we sought to develop an inhaled TRE-LNP formulation for the treatment of PAH to improve the duration of the therapeutic benefit and the tolerability of TRE. Optimisation of TRE- LNP formulation was based on particle size and TRE release kinetics. Activity was assessed in vitro in CHO-K1 cells using a pGloSensor assay and in vivo in an acute hypoxia rat model of PAH. • A gradual increase in cAMP activation of CHO-K1 cells suggested a slowed-release profile of the TRE nanoparticle formulation relative to the free drug. In the hypoxic rat model, the pulmonary vasodilatory activity of inhaled TRE-containing LNPs was extended beyond that of inhaled TRE in solution, which is consistent with an extended PK profile of the drug observed in excised blood plasma. Packaging TRE into a nanoparticle formulation increased duration of the vasodilatory effect relative to the free drug, but is unlikely to facilitate a once-daily dosing schedule based on the pharmacokinetic profile observed. To further improve nanoparticle retention of TRE, we developed a derivatised TRE prodrug made by covalent attachment of alkyl chains (see poster by Leifer et al, ERS Poster #2356). We believe that this approach will result in a sustained vasodilatory response well beyond that observed with TRE-LNPs and free drug. Please see other posters in this series: • Leifer F, et al, ERS Poster #2356 • Chen K-J, et al, ERS Poster #2358 • Malinin V, et al, ERS Poster #2367 ACKNOWLEDGEMENTS The authors would like to acknowledge Connexion Healthcare (Newtown, PA) for providing editorial, layout, and design support. Insmed, Inc. (Bridgewater, NJ) provided funding to Connexion Healthcare for these services. Poster presented at the European Respiratory Society (ERS) International Congress, 6-10 September, 2014, Munich, Germany. Table 1. TRE-LNP Formulation Characteristics Formulation Mole Percent of TRE-LNP Particle Size (nm) TRE Cationic Lipid Hydrophobic Filler Phospholipid Pegylated Lipid TRE-LNP-1 15 30 35 0 10 47 TRE-LNP-2 5 15 60 10 10 59 TRE-LNP-3 2 10 68 10 10 45 TRE TRE-LNPs A B TRE-LNP, treprostinil lipid nanoparticle. A B Particle Size (nm) Particle Size (nm) FRR Aqueous:Drug/Lipid Streams Total Flow Rate (mL/min) POSTER #: 2357

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Page 1: Incorporation Into Lipid Nanoparticles Extends the

Incorporation Into Lipid Nanoparticles Extends the Duration of Activity of Treprostinil in an Acute Hypoxia Rat Model of Pulmonary Arterial Hypertension

D Omiatek1, F Leifer1, V Malinin1, J Ong1, T Henn1, Z Li1, RW Chapman1, D Salvail2, CE Laurent2, WR Perkins1 1Insmed, Inc., Bridgewater, NJ, USA

2IPS Therapeutique Inc., Sherbrooke, QC, Canada

0 20 40 60 80 1000

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LNPs effectively retained TRE to provide sustained release

In vitro bioavailability of TRE was slowed for TRE in LNPs

Figure 4. TRE-LNP drug release screened by dialysis

LNPs, lipid nanoparticles; TRE, treprostinil.

Figure 5. TRE-LNP efficacy screened by cAMP assay on CHO-K1 cells

Concentration of cAMP data was 1 µM TRE for each sample. cAMP, cyclic adenosine monophosphate; CHO-K1, Chinese hamster ovary; LNP, lipid nanoparticle; TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle.

In Vivo TRE-LNP Characterisation Results

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Inhaled TRE-LNPs extend vasodilatory effect as compared with TRE

Inclusion into LNP extends blood plasma levels of inhaled TRE

Figure 6. TRE-LNP efficacy screened in a rat model of pulmonary arterial hypertensionmPAP, mean pulmonary arterial pressure; PBS, phosphate-buffered saline, TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle.

Figure 7. TRE-LNP pharmacokinetic profile in a rat model of pulmonary arterial hypertension

TRE, treprostinil; TRE-LNP, treprostinil lipid nanoparticle.

Figure 3. Manufacturing conditions of flow rate ratio (FRR) (A) and total flow rate (B) affect treprostinil–lipid nanoparticle (TRE-LNP) particle size

TREPROSTINIL

CATIONIC LIPID

PHOSPHOLIPID

HYDROPHOBICFILLER

PEGYLATEDLIPID

Figure 1. (A) Chemical structure of treprostinil (TRE) and (B) schematic representation of treprostinil lipid nanoparticles (TRE-LNPs)

INTRODUCTION• Treprostinil(TRE)isaprostacyclinanalogueusedtotreatpulmonaryarterialhypertension(PAH).• Inthisstudy,wedesignedaTREdeliverysystembasedonthedevelopmentofalipidnanoparticle(LNP)suspensionforencapsulationandsustainedreleaseofthedrug.

• Uniform,nanoscaletreprostinil–lipidnanoparticles(TRE-LNPs)(Figure 1)werecomposedof(i)TRE,(ii)acationiclipidtoamalgamatewiththelipophilicandcomplementarynegativelychargedterminusoftheTREmolecule,(iii)apolymericcoatingtostabiliseparticlesandenhancetheirbioavailability,(iv)ahydrophobic“filler”moleculetostabilisethecoreoftheparticle,and(v)anominalconcentrationofphospholipidtoaffixthepegylatedlipidtotheLNPcomposite.

AIMS• TodesignaninhalableTREformulationforthetreatmentofPAHthatwouldhaveanimprovedpharmacokinetic(PK)profilerelativetothecurrentinhaledTREtherapyforPAH,Tyvaso®,tofacilitateaonce-dailydosingschedule

–Toachievethis,wedevelopedabioavailableTREvehiclecarrierwithanoptimiseddrugpayload andreleaseprofiletosupportasustainedvasodilatoryresponserelativetofreeTRE.

Nanoparticle Formation at Miscible Fluid Interface

Lipid/ Organic Solvent Inlet

NanoparticleOutlet

1 mm

25 nm

Aqueous Solvent

Inlet

Aqueous Solvent

Inlet

Figure 2. Manufacture of treprostinil–lipid nanoparticles (TRE-LNPs) by solvent flash precipitation

METHODSTRE-LNP Production• Solventflashprecipitationviamicroscaleflowfocusingwasusedfortheone-step,continuousflowsynthesisofuniformnanoscaleTRE-LNPs(Figure 2).

• Inthisprocess,acenterstreamofalcohol-solvatedTREandlipidisimpingedwithaqueousstreamspositionedperpendiculartotheTREstream.

–Astheaqueousstreamsmeetwithandlaterallyfocusthemiscible-solvatedlipidstream,theorganicandaqueousphasesinterdiffuse,producingasolventcompositioninwhichthelipidsareincreasinglylesssoluble.

–Thiscausesthelipidstoself-associateintointermediateassembliesthateventuallycloseonthemselvesintosphericalnanoscaleLNPs.

In Vitro TRE-LNP Characterisation Methods • Releasekineticsscreenedbydialysis –50kDamolecularweightcutoffforcelluloseacetatemembrane –InitialconcentrationofTREwas100μM –1mLofsamplewasdialysedagainst1Lof1xphosphate-bufferedsaline(PBS)for24hours.

• Efficacyscreenedinamammaliancellassay(foracompletedescriptionofthesemethods,seeposterbyChenK-J,etal,ERSPoster#2358)

–Chinesehamsterovary(CHO-K1)cells(ATCC®CCL-61)weretransientlyco-transfectedwiththepGloSensorTM-22FcAMPplasmid(PromegaCorporation,Madison,WI)andtheprostanoidreceptorEP2-plasmid.

–TransfectedcellswerethentreatedwithTREanddifferentformulationsofTRE-LNPs. –Cyclicadenosinemonophosphate(cAMP)levelsweremeasuredevery5minutesforthedura-

tionofthestudies,andtheincreaseinactivationrelativetothecontrolsampleswascalculated.

LNP Size Controlled Via Process Variables• Bycontrollingtheflowrateratio(FRR)oftheaqueous:alcohol-solvateddrugstreamsandthetotal flowrateofthesystem,theTRE-LNPparticlesizecanbefine-tuned(Figure 3). –Particlesizeisknowntoplayaroleinformulationbioavailability.

In Vivo TRE-LNP Characterisation Methods• RatmodelofPAH –MaleSpragueDawleyratswereanaesthetised,artificiallyventilatedandpreparedformeasure-

mentofmeanpulmonaryarterialpressure(mPAP),meansystemicbloodpressure(mSAP),heartrate(HR),andarterialoxygensaturation(SaO2).

–Physiologicparametersweremeasuredduringnormoxia(fractionofinspiredoxygen[FiO2]=0.21,SaO2≈90%)andfor2to3hoursduringhypoxia(FiO2=0.10,SaO2≈50%).

–BloodsamplesweretakenovertimeandlungtissueharvestedattheendofthestudytomeasureTREconcentration(HPLC/MS/MSanalysis).

–CompoundsweredeliveredviaAeroneb®(Aerogen,Galway,Ireland)nebuliserinterposedinaventilatorcircuit(seeposterbyMalininetal,ERSPoster#2367)atanestimatedpulmonarydoseaof2µg/kg.

aMeasuredfromTREconcentrationinlungimmediatelypostdose.

RESULTSIn Vitro TRE-LNP Characterisation Results

CONCLUSIONS• Inthepresentstudy,wesoughttodevelopaninhaledTRE-LNPformulationforthetreatmentofPAHtoimprovethedurationofthetherapeuticbenefitandthetolerabilityofTRE.OptimisationofTRE-LNPformulationwasbasedonparticlesizeandTREreleasekinetics.ActivitywasassessedinvitroinCHO-K1cellsusingapGloSensorassayandinvivoinanacutehypoxiaratmodelofPAH.

• AgradualincreaseincAMPactivationofCHO-K1cellssuggestedaslowed-releaseprofileoftheTREnanoparticleformulationrelativetothefreedrug.

• Inthehypoxicratmodel,thepulmonaryvasodilatoryactivityofinhaledTRE-containingLNPswasextendedbeyondthatofinhaledTREinsolution,whichisconsistentwithanextendedPKprofileofthedrugobservedinexcisedbloodplasma.

• PackagingTREintoananoparticleformulationincreaseddurationofthevasodilatoryeffectrelativetothefreedrug,butisunlikelytofacilitateaonce-dailydosingschedulebasedonthepharmacokineticprofileobserved.

• TofurtherimprovenanoparticleretentionofTRE,wedevelopedaderivatisedTREprodrugmadebycovalentattachmentofalkylchains(seeposterbyLeiferetal,ERSPoster#2356).WebelievethatthisapproachwillresultinasustainedvasodilatoryresponsewellbeyondthatobservedwithTRE-LNPsandfreedrug.

Please see other posters in this series:• Leifer F, et al, ERS Poster #2356 • Chen K-J, et al, ERS Poster #2358 • Malinin V, et al, ERS Poster #2367

ACKNOWLEDGEMENTSTheauthorswouldliketoacknowledgeConnexionHealthcare(Newtown,PA)forprovidingeditorial,layout,anddesignsupport.Insmed,Inc.(Bridgewater,NJ)providedfundingtoConnexionHealthcarefortheseservices.

Poster presented at the European Respiratory Society (ERS) International Congress, 6-10 September, 2014, Munich, Germany.

Table 1. TRE-LNP Formulation Characteristics

Formulation

Mole Percent of TRE-LNP

Particle Size (nm)TRE Cationic Lipid

Hydrophobic Filler Phospholipid

Pegylated Lipid

TRE-LNP-1 15 30 35 0 10 47

TRE-LNP-2 5 15 60 10 10 59

TRE-LNP-3 2 10 68 10 10 45

TRE TRE-LNPsA B

TRE-LNP, treprostinil lipid nanoparticle.

A BPa

rtic

le S

ize

(nm

)

Part

icle

Siz

e (n

m)

FRR Aqueous:Drug/Lipid Streams Total Flow Rate (mL/min)

POSTER #: 2357