8
93 I-140 IMPACT CRUSHER R SPECIFICATION: Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 364-371kW (498hp) Tier 4 F/ Stage IV: Scania DC13 368kW (500hp) Portability: Tracked Operating Weight: 48,720kg*(107, 410lbs*) *Note: Without conveyor by-pass and magnet options I-140 TM TEREX FINLAY TELEMATICS SYSTEM

I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

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Page 1: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

93

I-140IMPACT CRUSHER

R

SPECIFICATION:

Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 364-371kW (498hp) Tier 4 F/ Stage IV: Scania DC13 368kW (500hp)Portability: TrackedOperating Weight: 48,720kg* (107, 410lbs*)

*Note: Without conveyor by-pass and magnet options

I-140TM

TEREX FINLAY TELEMATICS SYSTEM

Page 2: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

94

VGF HOPPER / FEEDERFixed Hopper with Optional hydraulically folding and locking extensionsVGF Hopper capacity - No Ext: 6m3 (7.85yd3)VGF Hopper capacity - With Ext: 9m3 (11.8yd3)VGF Feed Height - No Ext: 3.77m (12’ 4”)VGF Feed Height - With Ext: 4.49m (14’ 8”)Width at rear - No Ext: 2.17m (7’ 1”)Width at rear - with ext: 3.60m (11’ 10”)Hopper Extensions: Optional - with hydraulic folding + locking mechanism - from ground levelVGF grizzly aperture: 50mm standard - options availableVGF wire mesh aperture: 38mm standard - options availableSpeed range: 450 - 850 rpm

PRESCREEN OPTIONHydraulic folding + locking hopper mechanismPrescreen Hopper capacity - No Ext: 7.5m3 (9.80yd3)Prescreen Hopper capacity - With Ext: 9.5m3 (12.42yd3)Prescreen Feed Height - No Ext: 4.63m (15’ 2”)Prescreen Feed Height - With Ext: 5.01m (16’ 5”)Width at rear - No Ext: 2.63m (8’ 7”)Width at rear - with Ext: 3.41m (11’ 2”)Prescreen Hopper Material: 10mm wear resistant steelHopper Extensions: Bolt On Prescreen: Fully Independent prescreen 1.17m wide x 2.58m length (4’ 0” x 8’ 5”)50mm cassette standard - options available Punch plate top deck available 38mm mesh standard - options available Speed: 1000 rpm

Maximum Feed Size (Smallest Cube Dimension)

Blasted Rock (Limestone Type) 600mm

Concrete / Demolition (Slab: Thick x Wide x Length)

250x600x1000mm

Maximum Recommended Size of Rebar Steel in the Feed Material:

110mm (4 5/16”)

Rebar Diameter 20mm

Rebar Length 500mm

I-140

Hopper and Feeder

Hopper and Feeder

Impact Chamber

SPECIFICATION

IMPACT CHAMBERRotor diameter: 1270mm (50”)Rotor width: 1220mm (48”)VGF Inlet opening: 1.16m x 865mm (45.6” x 34”)Prescreen Inlet opening: 1.17m x 835mm (46” x 33”)Tier 3 Rotor speed is 528 – 653rpm with the large pulley (standard)Tier 3 Rotor speed is 469 – 580rpm with the optional smaller pulley

Tier 4 Rotor speed is 525 – 665rpm with the large pulley (standard)

Tier 4 Rotor speed is 466 – 591rpm with the optional smaller pulley

Drive arrangement: Direct Drive VIA Wet Clutch

Twin Apron Primary Apron Maximum setting: 150mm (6”)Primary Apron Minimum setting: 50mm (2”)Secondary Apron Maximum setting: 75mm (3”)Secondary Apron Minimum setting: 20mm (1”)Hydraulic hood open

IMPACT CHAMBERSimple wrench adjustment of aprons, hydraulic assistHydraulically raise inlet fl ap: optionalRotor Confi guration: 4 BAR ROTORBlowbar options: 2 HIGH 2 LOW OR OPTIONAL 4 HIGH

Page 3: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

95

TM

TANK CAPACITIESHydraulic Tank: 1000 litresFuel Tank: 740 litres

BYPASS CONVEYOR (OPTIONAL)Belt Width: 800mm (32”)Working Angle: 24°Speed: 85 m/minLH and RH variant available(Specify at time of order)Hydraullic folding for transportDischarge Height: 3.38m (11’ 1”)Stockpile capacity: 64m³ (83.7yd3)

MAGNETIC SEPARATOR (OPTIONAL)

Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”)Belt Speed: 110 m/minDrum Centres: 1.99m (78”)Drive: Hydraulic

Cat EngineScania Engine

By-pass Conveyor

Magenetic Seperator

I-140

Main Conveyor

POWERPACKTier 3 / Stage IIIA: Caterpillar C15Engine Power: 403kW (540hp)Engine Speed: 1700-2100 rpm

Stage IIIA Constant Speed: Scania DC13Engine Power: 364-371KW (498hp)Engine Speed: 1500-1900 rpm

Tier 4F / Stage IV: Scania DC13Engine Power: 368kW (500hp)Engine Speed: 1500-1900 rpm

MAIN CONVEYORBelt Width: 1.3m (52”)Working Angle: 22°Speed: 110 m/minFull length main conveyor with impact bars at feed pointDust suppression: fi tted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.76m (12’ 4”)

Stockpile capacity: 69m³ (90yd3)

Optional vibratory undercrusher feeder with wear resistant liners and 2/3 length main conveyor

Page 4: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

96

CONTROL SYSTEMAdvanced CANBUS compliant systemLarge display screen (IP67 Rated)Five simple operating modes with menu drivengraphic user interface -- Track mode : For moving machine- Manual mode : For manually starting machine- Automatic mode : For automatically starting the machine in predetermined sequence- Confi guration mode : For testing/setting individual components- Language selection : For setting languages

Detachable doglead control for tracking

Radio remote control

Engine control/monitoring panel

Lockable compartment

Emergency stops: 6 off

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on both sides of machineCompact folding for transport

RADIO REMOTE CONTROLFull function radio remote unit

Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitFeeder stop / start

R

Control System

Platforms

Remote Control Unit (Optional)

UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 3.7m (12’ 1”)2 Speed TracksTop Speed 1.3 km/hGradeability: 30°Rake Angle: 24° Rear 17° Front

TOOL BOXMounted lockable tool boxTool kitGrease gun

CHUTESHeavy Duty chute with bolt-up constructionBy-pass chute with selectable discharge fl op gate, to either by-pass conveyor or main conveyor

Undercarriage

Page 5: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

97

I-140

STANDARD FEATURES

ENGINE:Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp)

Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

IMPACT CHAMBER:Terex CR032 Impact chamber

Fully Hydraulically assisted apron setting and hydraulicapron releaseManual raise chamber fl ap allowing extra inlet clearance4 bar rotor - Tool steel blow bars 2 High & 2 LowDirect Drive via ClutchDrive belt tensioner wheelBlow bar lifting tool suppliedTip Speed range 35-44 m/sec (115-144 ft./sec)

HOPPER / FEEDER:

VGF Fixed HopperStepped grizzly feeder with integral pre-screen, standard50mm spacingMesh aperture on grizzly feeder: 38mmSelectable discharge to by-pass conveyor or main conveyorBlanking mat for VGF

MAIN CONVEYOR:

Belt width: 1.3m (52”)Hydraulic raise/ lower for magnet

AUXILARY CONVEYORS:Piped for overband magnet

CLIMATE SPEC:Standard oils - (Recommended for ambient temperatures between -5 to +30°C)

DUST SUPRESSION:Piped for dust suppression c/w Spray bars

ELECTRICAL:

Emergency stopsHand Held Track Control Set with Connection Lead

T-Link Telemetry System fi tted c/w 3 years data subscription

GENERAL:Safety Guards in Compliance with Machinery Directive2 Speed Tracking

Tier 4 Final /Stage IV : Scania DC13 373kW (500hp)

Smaller engine chamber drive pulley to give a rotor tipspeed range of 31-39 m/sec (102-128 ft./sec). StandardLarge Pulley still dispatched with machineHydraulic raise of chamber inlet flap

2nd Apron auto adjust

Crushing Chamber Grinding Path. Check Lead-time at timeof orderRotor fitted with 2 full ceramic blow bars

Rotor fited with 2 full high chrome blow bars

Rotor fitted with 4 full martensitic blow bars

Rotor fitted with 4 full ceramic blow bars

Rotor fitted with 4 full high chrome blow bars

VGF Hopper Extensions - Hydraulically Folding and locking

Independent pre-screen c/w hydraulically folding andlocking hopper, 50mm cassette spacing & 38mm meshas standard - other cassette and mesh apertures availableupon request

Independent Pre-Screen Blanking Mat, included with prescreenoptionIndependent pre-screen Hopper Extensions

Pre-screen optional spacing grizzly - 25mm/50mm/75mm(Please specify aperture)Pre-screen Punch Plate optional spacing -25mm/50mm/75mm (Please specify aperture)VGF optional grizzly spacing - 25mm/50mm/75mm (Pleasespecify aperture)Under crusher vibratory feeder with wear resistant steel liners(c/w shortened main conveyor)Belt weigher on main conveyor

Additional dust cover

Bypass conveyor with 800mm wide plain belt, dischargingto the RHS of the machineBypass conveyor with 800mm wide plain belt, dischargingto the LHS of the machineTwin pole overband magnet c/w stainless steel skirting &stainless steel discharge chuteTwin pole heavy duty overband magnet (skirting & chute asabove)

Hot climate lubrication kit (Recommended for ambienttemperatures between +15 to +50°C)Cold climate lubrication kit(Recommended for ambient temperatures between -20 to +30°C)Hydraulically driven water pump

Electric Refuelling Pump

Radio remote System

Pressurised air system for electrical control cabinet

Lighting mast

Reversible Engine Fan with fuel save function

Fuel Active, Fuel delivery system

Special paint colour (if different from Finlay Orange RAL2002). RAL must be specified*

OPTIONAL EQUIPMENT

Page 6: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

98 By-

pass

conve

yor

(opti

onal)

Belt W

idth

: 8

00m

m (

32”)

Hyd

rau

lically f

old

s f

or

transp

ort

Dis

ch

arg

e H

eig

ht: 3

.5m

(11’ 6

”)

Hi-

sp

ec s

cra

per

at

head

dru

m

Pow

erp

ack

Tie

r 3 /

Sta

ge I

IIA

: C

ate

rpilla

r C

15

E

ng

ine P

ow

er:

403kW

(5

40h

p)

E

ng

ine S

peed

: 1700-2

100 r

pm

Sta

ge I

IIA

Co

nsta

nt

Sp

eed

: S

cania

DC

13

E

ng

ine P

ow

er:

36

4-3

71K

W (

49

8h

p)

E

ng

ine S

peed

: 15

00 r

pm

- 19

00 r

pm

Tie

r 4F /

Sta

ge I

V: S

cania

DC

13

E

ng

ine P

ow

er:

36

8kW

(5

00h

p)

E

ng

ine S

peed

: 15

00 r

pm

- 19

00 r

pm

Chass

is

Ro

bu

st, h

eavy d

uty

ch

assis

Hopper

/ Fe

eder

F

ixed

Ho

pp

er

with

Op

tio

nal h

yd

rau

lically f

old

ing

and

lo

ckin

g e

xte

nsio

ns

VG

F H

op

per

cap

acity -

No

Ext: 6

m3 (

7.8

5yd

3)

V

GF H

op

per

cap

acity -

With

Ext: 9

m3 (

11.8

yd

3)

V

GF F

eed

Heig

ht

- N

o E

xt: 3

.77m

(12’ 4

”)

V

GF F

eed

Heig

ht

- W

ith

Ext: 4

.49m

(14’ 8

”)

W

idth

at

rear

- N

o E

xt: 2

.17m

(7’ 1

”)

W

idth

at

rear

- w

ith

ext: 3

.60m

(11’ 1

0”)

H

op

per

Exte

nsio

ns: O

ptio

nal -

with

hyd

rau

lic f

old

ing

+ lo

ckin

g m

ech

anis

m

- f

rom

gro

und

level

S

peed

rang

e: 4

50-8

50rp

m

Independent

Hyd

raulic

Pre

-scr

een (

opti

onal)

A

gg

ressiv

e A

ctio

n w

ith

9m

m t

hro

w a

nd

1000rp

m s

cre

en s

peed

T

op

Deck: 2.4

m lo

ng

x 1

.17m

wid

e c

assett

e a

t 9°

Incline

S

tand

ard

Cassett

e A

pert

ure

: 5

0m

m (

2”)

M

esh

Bo

tto

m D

eck: 19

50m

m lo

ng

x 1

16

0m

m w

ide a

t 17°

Incline

S

tand

ard

Mesh

Ap

ert

ure

: 3

8m

m (

1 ½

”)

T

op

Deck M

esh

Op

tio

n a

vailab

le f

or

feed

mate

rial w

ith

hig

h %

of

fi nes

H

yd

rau

lic lo

ckin

g h

op

per

Underp

an F

eeder

Tere

x d

esig

n u

nd

erp

an

26

00m

m L

ong

x 1

300m

m w

ide

14 D

eg

rees inclined

tra

y

1000rp

m a

nd

12m

m s

tro

ke

Tw

in g

eare

d s

haft

vib

rato

r u

nit

10m

m W

eld

ed

Bo

dy w

ith

15m

m w

ear

pla

te lin

ers

Fo

lded

lin

ers

at

sid

es t

o p

revent

bu

ild

-up

Lin

er

po

sitio

ns c

an b

e inte

rch

ang

ed

to

maxim

ise w

ear

life

Pla

tform

s

Catw

alk

access o

n b

oth

sid

es o

f th

e

o

f th

e p

ow

eru

nit

Co

mp

act

fold

ing

fo

r tr

ansp

ort

Impact

Cham

ber

Ro

tor

dia

mate

r: Ø

1270m

m (

50”)

Ro

tor

wid

th: 1220m

m (

48.8

”)

VG

F I

nle

t o

penin

g: 1.1

6m

x 8

65m

m (

45.6

” x 3

4”)

Pre

scre

en I

nle

t o

penin

g: 1.1

7m

x 8

35m

m (

46”

x 3

3”)

Maxim

um

ap

ron s

ett

ing

s: P

rim

ary

15

0m

m (

6”)

seco

nd

ary

75m

m (

3”)

Min

imu

m a

pro

n s

ett

ting

s: p

rim

ary

50m

m (

2”)

seco

nd

ary

20m

m (

1”)

Maxim

um

feed

siz

e: 6

00m

m (

24”)

* -

Dep

end

ent

on m

ate

rial

Dri

ve a

rrang

em

ent: D

irect

Dri

ve v

ia V

-Belt

Ro

tor

Co

nfi g

ura

tio

n: 4 b

ar

roto

r, 2

hig

h /

2 lo

w s

tand

ard

S

imp

le w

rench

ad

justm

ent

of

ap

rons, h

yd

rau

lic a

ssis

t

B

low

bar

op

tio

ns: M

art

ensitic

, cera

mic

& h

igh

ch

rom

e.

Page 7: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

99

I-140TRANSPORT DIMENSIONS

MACHINE WEIGHT:

WORKING DIMENSIONS

48,720Kg (107,410 lbs)*Without option

4.6

m (

15’)

7.36m (24’ 2”)17.8m (58’ 5”)

53,120Kg (117,109 lbs)*With optional Pre Screen

For further information on specifi c machine weight confi gurations please consult Terex Finlay

3.8

m (1

2’ 5

”)

18.43m (60’ 47”) 3m (9’ 10”)

TM

Page 8: I-140 IMPACT CRUSHER · 2017. 11. 2. · I-140 STANDARD FEATURES ENGINE: Tier 3 / Stage IIIA - Caterpillar C15 403kW (540hp) Stage IIIA Constant Speed: Scania DC13 371kW (498 hp)

100