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GF Machining Solutions Growing Together GFMS Academy Available Training 2017

GFMS Academy Available Training 2017 · 2020-06-07 · Certificate of Achievement HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT A PARTICIPE AVEC SUCCES AU

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Page 1: GFMS Academy Available Training 2017 · 2020-06-07 · Certificate of Achievement HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT A PARTICIPE AVEC SUCCES AU

GF Machining Solutions

Growing Together

GFMS AcademyAvailable Training 2017

Page 2: GFMS Academy Available Training 2017 · 2020-06-07 · Certificate of Achievement HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT A PARTICIPE AVEC SUCCES AU

1

Dear Customers, Dear Attendees,

GF Machining Solutions offers machining solutions and services

to the Mold and Die as well as to the Precision Part Manufactur-

ing Industry, generating value for all our customers.

By 2020 GF Machining Solutions will be the trusted partner of

the global precision machine industry during all phases of the

lifecycle. We differentiate by globally providing innovative and

integrated product and service solutions to our customers.

We are passionate about precision - for our customers, and pre-

cision in each step of our daily work to ensure we deliver on our

solutions driven package.

To reach our Vision 2020 we will convince through competent

and efficient organization, means investing in our people.

Passion is about people. Delivering the best quality is about peo-

ple, and at the end satisfying our customers is about people. The

best products mean best operators to reach highest quality ma-

chined parts. We are strongly focused on Developing our people

and getting well trained technicians to succeed in getting the

best of our solutions. In addition we continuously invest on our

people ensuring a sustainable quality.

Our Academy has the remarkable and human centric missions

to manage the knowledge transfer from the development to our

GF MS service, sales and application expert and is providing in-

novative trainings to our customers that will consider as a qual-

itative & valuable must to get the full potential of our solutions,

all along the GF MS product life cycle.

Assuming our core values of respecting people and putting our

customers in the center of our daily business, we are proud of

our products and much prouder to make our customers happy

to get 100% of our products capabilities.

Now it’s our responsibility to develop & propose trainings that

will help making the difference for our customers.

That booklet aims to give you an overview of the available end

user’s trainings worldwide. Let’s grow together for our future!

Preface

1. Introduction

GFMS Academy Booklet 2017 Introduction

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Sehr geehrte Kunden, liebe Besucher,

GF Machining Solutions bietet Fertigungslösungen und Dienst-

leistungen für den Werkzeug- und Formenbau sowie für die

Präzisionsbearbeitung, welche für all unsere Kunden einen

Mehrwert schafft.

GF Machining Solutions hat sich zum Ziel gesetzt, im Jahr 2020

in allen Phasen und Lebenszyklen der Präzisionsbearbeitung

für Sie ein vertrauenswürdiger Partner zu sein. Wir differenzie-

ren uns für unsere Kunden durch die weltweite Bereitstellung

innovativer und integrierter Produkte- und Service-Lösungen.

Unsere Passion ist die Präzision, dies integrieren wir in jedem

Schritt unserer täglichen Arbeit und stellen sicher, dass wir Ihnen

eine auf Sie maßgeschneiderte Systemlösung bieten. Um unsere

Vision 2020 zu erreichen, werden wir Sie durch eine kompetente

und effiziente Organisation überzeugen. Dies bedeutet, nicht nur

in Produkte sondern auch in das Personal zu investieren.

Preface

1. Introduction

Leidenschaft kommt von Menschen. Um Qualität abzuliefern

braucht es leidenschaftliche Menschen, denn nur die können

schlussendlich auch Sie als Kunde überzeugen. Um ein Maxi-

mum an Präzision aus den besten Produkten herauszuholen,

braucht es leidenschaftliche Bediener. Unser Fokus liegt da-

her ganz klar diese Passion an all die Menschen weiterzuge-

ben, welche sich mit unseren Produkten beschäftigen. Errei-

chen können wir dies nur, indem wir kontinuierlich in unsere

Mitarbeiter investieren um nachhaltig Qualität und Leiden-

schaft fördern.

Unsere Akademie hat die Mission, den Wissenstransfer von der

Produkteentwicklung bis hin zur individuellen Kundenbera-

tung sowie Schulung sicherzustellen. Diese bemerkenswerte

und menschenorientierte Mission umfasst unsere ganze Or-

ganisation, mit all ihren Spezialisten im Service, Vertrieb und

Anwendung. Dadurch stellen wir sicher, dass wir unseren Kun-

den das volle Potenzial für eine qualitative hochstehende Sys-

temlösung entlang des ganzen Produktelebenszyklus bieten.

2 GFMS Academy Booklet 2017 Introduction

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3GFMS Academy Booklet 2017 Introduction

Mit dieser Kernaussage stellen wir die Menschen in den Mit-

telpunkt. Nur motivierte, gut geschulte Menschen welche ihre

Leidenschaft in das tägliche Geschäft mit einbringen können

somit Ihnen als Kunde System-, und Service- Lösungen anbie-

ten welche Sie zu 100% zufriedenstellt.

Wir von der Akademie sind hoch motiviert die Verantwortung

zu übernehmen um neue Schulungsmodule zu entwickeln und

diese in unserer globalen Organisation zu implementieren mit

dem Ziel, dass Sie als Kunden schnellstmöglich eine echte Dif-

ferenzierung feststellen können.

Diese Broschüre soll Ihnen einen Überblick über die heutigen

weltweiten Schulungsmöglichkeiten von Endbenutzer zeigen.

Ihre Anregungen und Vorschläge interessieren uns dabei, so dass

wir gemeinsam die Herausforderungen der Zukunft meistern!

1. Introduction

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1. Introduction

Contacts

David Magni

Head of business development GF MS Academy

[email protected]

Didier Staufer

Head of EDM Academy

[email protected]

Patrick Jaton

Manager for Strategic Partners and Career Development

[email protected]

Roland Zaugg

Head of Milling Application Academy

[email protected]

Jacky Zhu

GFMS Asia Academy

[email protected]

Gabrielle Fleur Cochi

Assistant of Training and Development Manager & Academy Assistant

[email protected]

GFMS Academy Booklet 2017 Introduction

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1. Introduction ..............................................................................1 Preface ............................................................................................. 1

Contacts ........................................................................................... 5

How to use this booklet ................................................................ 8

2. Application Engineer Trainings ............................................10 Die Sinking EDM ...........................................................................14

CUT - AC CUT HMI & Vision HMI .................................................16

Milling - 3 axis & 5 axis ...............................................................18

Cell Manager .................................................................................20

Additive Manufacturing ...............................................................22

Laser 3 axis ...................................................................................24

Laser 5 axis ...................................................................................26

Laser Advanced ............................................................................29

Courses by Region .......................................................................31

Contents3. Function Profiles ....................................................................45 Milling Operating iTNC 530 ........................................................45

Milling Technology HSC ..............................................................46

Milling Technology HPC ..............................................................47

Milling 5 axis .................................................................................48

Milling Accuracy ...........................................................................49

EDM Wire and Die Sinking ..........................................................50

EDM Wire: High taper application (<10 degree) .....................51

EDM Wire: Fine wire application ...............................................51

EDM Wire: High precision (1 micron) .......................................52

EDM Die Sinking High precision (< 5 microns) .......................52

EDM Die Sinking: Graphite electrodes .....................................53

1. Introduction

GFMS Academy Booklet 2017 Introduction

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How to use this booklet

1. Introduction

Course Registration ProcessPlease contact your local GFMS partner or by email listed

by region below.

More information are available on

http://www.gfms.com/com/en/customer-services/business-

support/customer-training.html

LanguagesTranings in local languages are available.

CertificateParticipants will be awarded with a certificate of completion

after successful training participation.

8 GFMS Academy Booklet 2017 Introduction

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1. Introduction

Poland [email protected]

Spain/Portugal [email protected]

Italy [email protected]

Czech [email protected]

Germany [email protected]

International [email protected]

UK [email protected]

France [email protected]

Brazil [email protected]

Turkey [email protected]

Austria [email protected]

Benelux [email protected]

US [email protected]

Korea [email protected]

Shanghai Training Centre [email protected]

Beijing Training Centre [email protected]

Chang An Training Centre [email protected]

GFMS Academy Booklet 2017 Introduction

If you do not find your course, please do not hesitate to contact

the person responsible for that region. Kindly find the list above.

Page 9: GFMS Academy Available Training 2017 · 2020-06-07 · Certificate of Achievement HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT A PARTICIPE AVEC SUCCES AU

«Name»

Certificate of Achievement

HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT

A PARTICIPE AVEC SUCCES AU COURSHA PARTECIPATO CON SUCCESSO AL CORSO

成功完成了课程的学习

«SESSION_ID»

Course Certificate

2. Application Engineer Trainings

«Location» 15 June 2017Trainer: Ben Lucas

«Department»«CPY»

10 GFMS Academy Booklet 2017 Application Engineer Trainings

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Courses Benefits

2. Application Engineer Trainings

• To be certified to be able to use the machine

• To know how to communicate with GF concerning issues and disabilities on the machine

• To keep in storage the training linked to the machine (voucher)

• To be able to produce a simple piece – start the production (new joiners)

• To become autodidact/independent as many examples present on the machine

• To use safely the machine

• To know how to maintain the machine in the future

• Improve the quality of working and producing with the machine

GFMS Academy Booklet 2017 Application Engineer Trainings

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1. Die Sinking EDM2. CUT • AC CUT HMI

• Vision HMI

3. Milling • 3 axis

• 5 axis

4. Cell Manager

5. Additive Manufacturing6. Laser • 3 axis

• 5 axis

• Advanced

Courses & Syllabus

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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Die Sinking EDMVisionFORM 2000/3000Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.

Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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Die Sinking EDM

2. Application Engineer Trainings

Target group: Operator [Basic]Requirement: Basic Mechanical skill

Learning goals Will manage the basic use of the machine

Will be able to follow the new example to improve the experiences of the operator

Will be able to select the right technology, according to the job

Will be able to follow the basic instruction for achieving the best precision

Will be able to manage the basic maintenance of the machine

Will be informed how to order wear parts and spare parts

Contents Security instruction

• General safety • Extinguishing system

Installation of the machine • Requirements for the place of installation

• Dimension of the machine • Electrical connection • Pneumatic connection • Cooling water connections • Transport • Connecting equipment • Machine levelling • Transport safety devices • Connect the machine • Preparation of the dielectric unit • How to set up the chiller

Technical process

Start-up with the machine

Definition of a machining pass

Undersize calculation

Preparation of the first JOB

Machining cycles

Chose the type of application

Application example

Maintenance of the machine

Options and variants

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop

Wire EDM AC CUT HMI 2CUT P 350/550/800Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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2. Application Engineer Trainings

CUT - AC CUT HMI & Vision HMI Target group: Operator [Basic]Requirement: Basic Mechanical skill

Learning goals Will manage the basic use of the machine

Will be able to follow the new example to improve the experiences of the operator

Will be able to select the right technology, according to

the job

Will be able to follow the basic instruction for achieving the best precision

Will be able to manage the basic maintenance of the machine

Will be informed how to order wear parts and spare parts

Contents• Quick Overview of the machine

• Specifications of wire EDM process

• Security

• Simple machining

• HMI Cut Software

• Coordinate systems

• Machine installation

• Going deeper into HMI

• Options

• Maintenance and basic troubleshooting

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipmentDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop

MillingHD iTNC 530 MILL S/X (HSM/XSM) 600/800Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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2. Application Engineer Trainings

Milling - 3 axis & 5 axisTarget group: Operator [Basic]Requirement: Basic Mechanical skill + CNC knowledge

Learning goals Will manage the basic use of the machine

Will be able to follow the new example to improve the experiences of the operator

Will be able to select the right technology, according to

the job

Will be able to follow the basic instruction for achieving the best precision

Will be able to manage the basic maintenance of the machine

Will be informed how to order wear parts and spare parts

Contents• Quick Overview of the machine

• Specifications of Milling process

• Security

• Simple machining

• Milling software

• Coordinate systems

• Option

• Maintenance and basic troubleshooting

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 2-3 days max Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop

AUTOMATION CELL MANAGERCell manager, which requires the pallets to have an identifica-tion system, manages the entire robot cell, handling all neces-sary data automatically.

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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2. Application Engineer Trainings

Cell ManagerTarget group: Professional operator Requirement: Knowlegde in EDM or Wire EDM or Milling] with minimum 1-2 years experience

Learning goals: Safety in the cell

Preparing a machine in the cell, ready for the automatic operation workpiece loading

Install WSM on PC Sim (dongle)

Starts the robot’s ID cycle.

Manages the pallet ID codes and magazine positions.

Displays the magazine content graphically.

Creates priority lists.

Whether you work with visual identification such as labels, or an electronic system with inductive readers

Chaotic magazine loading

Multiple machines

Manages a robot cell consisting of one robot and

Easy to change priorities

Easy to insert new jobs

Finished workpieces can be lifted out of the magazine and new ones loaded into it, while the machine is working

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop

Additive ManufacturingMACHINE AM S 290 TOOLINGLASER Metallic 3D printing

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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2. Application Engineer Trainings

Additive ManufacturingTarget group: Operator [Basic]Requirement: Basic Mechanical skill

Learning goals Will manage the basic use of the machine

Will be able to follow the new example to improve the experiences of the operator

Will be able to select the right technology, according to

the job

Will be able to follow the basic instruction for achieving the best precision

Will be able to manage the basic maintenance of the machine

Will be informed how to order wear parts and spare parts

Contents• Advantages in using conformal cooling compare conventional

• Heat transfer and heat/cold process in injection

• Additive material behaviours and material requirements for tooling

• Fatigue problematic

• Rules and methods for conformal cooling

• Additive manufacturing rules

• Guidelines for conception of mould with Additive technology

• Fluidic, thermal and mechanical simulation

• Hybrid tooling (Heat and cool)

• Post processing (hardening / EDM / Milling / Laser texturing)

• Work practice with injection press

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop

LaserLASER P4000

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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2. Application Engineer Trainings

Laser 3 axisTarget group: Operator [Basic]Requirement: Basic Mechanical skill and basic cours with CAD CAM Rhino

Learning goals Will manage the basic use of the machine

Will be able to follow the new example to improve the experiences of the operator

Will be able to select the right technology, according to

the job

Will be able to follow the basic instruction for achieving the best precision

Will be able to manage the basic maintenance of the machine

Contents• Presentation of the documentation

• Security instruction C1

• Description of the machine C3.3

• Installation of the machine C2

• Contour engraving 2D with LaserControl C6.1

• Contour engraving 2.5D C6.2

• Machining of texture 3 axes with LaserDesign C6.6

• Maintenance of the machine C8

GFMS Academy Booklet 2017 Application Engineer Trainings

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Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop

LaserLASER P1200BECKHOFF NCMachining 3 & 5 axis

GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

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27GFMS Academy Booklet 2017 Application Engineer Trainings

2. Application Engineer Trainings

Laser 5 axisTarget group: Operator [Advanced]Requirement: Basic Mechanical skill

Learning goals Acquire the necessary knowledge to achieve engravings

in 5 axis.

This training is intended for users who have already followed training laser 3 axis

Contents• Shape engraving 3D on cylinder with LaserCam in 5 Axis mode Curves option

• Shape engraving 3D on cylinder with LaserCam in 5 Axis mode 3D model option

• Texture engraving on a mould with LaserDesign in 5 Axis mode

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Laser AdvancedTarget group: Operator [Advanced]Requirement: Basic Mechanical skill

Learning goals: Acquire the necessary knowledge to improve their productivity [Quality and Speed]

GFMS Academy Booklet 2017 Application Engineer Trainings

Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 2+2 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop

Contents

• Rhino Programmation Advanced

• Tools production

• Process optimization

• Optical Lenses optimisation [Dino light requested]

• Advanced Laser CAM

• Advanced Laser Design

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Courses by Region

Do not hesitate to contact us for any course you may need. Indeed we do specific trainings on demand.

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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GermanyDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 4

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 4

E, P series AC CUT HMI 2 Beckhoff 3

x0, x00, x000, S AC FORM HMI Home made 3

x000 VISION 5 Home made 4

x000 VISION 5 Home made 3

Milling

Machines Interface CNC Duration Days

All series HeidenhainiTNC530/620/640

4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

32

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

Spain & PortugalDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 4

x0, x00, x000, S AC FORM HMI Home made 2

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 3

E, P series AC CUT HMI 2 Beckhoff 2

Robofil Millenium Fanuc 4

x000 VISION 5 Home made 4

x000 VISION 5 Home made 2

Progress/Agietron/Spirit/Advance

VISION 5 Home made 3

Milling

Machines Interface CNC Duration Days

Milling All series - -

Milling All series - -

Laser

Machines Interface CNC Duration Days

LaserP 400/600/ 1200/4000

LMCS Beckhoff

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ItalyDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 3

x0, x00 Drilling - 2

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 3

x000 VISION 5 Home made 3

Milling

Machines Interface CNC Duration Days

All series - - 3

All series - - 1

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

- Beckhoff 3

P 400/600/ 1200/4000

- Beckhoff 3

P 400/600/ 1200/4000

- Beckhoff 4

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

CzechDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 4

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 3

x000 VISION 5 Home made 4

Milling

Machines Interface CNC Duration Days

All series - - 3

All series - - 4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

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PolandDie Sinking EDM

Machines Interface CNC Duration Days

Robofil/Robofrom Millenium Fanuc 3

x0, x00, x000, S AC FORM HMI Home made 3

x0, x00, x000, S AC FORM HMI Home made 2

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 3

x00 AC CUT HMI 1 Fanuc 3

x000 VISION 5 Home made 4

Progress/Agietron/Spirit/Advance

VISION 5 Home made 3

Milling

Machines Interface CNC Duration Days

All series - iTNC530 2

VCE series - iTNC620 2

All series - iTNC530 3

VCE series - iTNC620 3

All series 5 axis milling - 2

S seriesHigh speed milling

- 2

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

36

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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37

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

Switzerland, Turkey, Austria & BeneluxDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 3

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 4

x000 VISION 5 Home made 3

Automation

Machines Interface CNC Duration Days

All series - - 2

Milling

Machines Interface CNC Duration Days

All series - iTNC530 4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

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United KingdomDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 4

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 4

Milling

Machines Interface CNC Duration Days

All series - - 4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

38

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

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39

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

FranceDie Sinking EDM

Machines Interface CNC Duration Days

FORM series AC FORM HMI Home made 2-5

DRILL series - - 1-2

Wire EDM

Machines Interface CNC Duration Days

CUT series AC CUT HMI 2 Beckhoff 1-5

Robotization

Machines Interface CNC Duration Days

All series - - 1-5

Robotization

Machines Interface CNC Duration Days

FORM series - - 2

CUT series - - 3

Laser series - - 3

All series - - 1-5

Milling

Machines Interface CNC Duration Days

Mill E 500/700 series - - 2-3

VCE 800/1000/1200 - - 1-3

Mill E 500/700 series - - 1

Laser

Machines Interface CNC Duration Days

All series - - 1-5

* is related to the training leve

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40

BrazilDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 3

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 4

x000 VISION 5 Home made 3

Automation

Machines Interface CNC Duration Days

All series - - 2

Milling

Machines Interface CNC Duration Days

All series - iTNC530 4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

Page 38: GFMS Academy Available Training 2017 · 2020-06-07 · Certificate of Achievement HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT A PARTICIPE AVEC SUCCES AU

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

United States of AmericaDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 3

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 3

x00 AC CUT HMI 1 Fanuc 5

P series AC CUT HMI 2 Beckhoff 5

x000 VISION 5 Home made 5

Milling

Machines Interface CNC Duration Days

All series - iTNC530 3

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

China - Shanghai, Beijing & Chang AnDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 4

Wire EDM

Machines Interface CNC Duration Days

E, P series AC CUT HMI 2 Beckhoff 4

Milling

Machines Interface CNC Duration Days

P series - - 4

S series - - 4

Laser

Machines Interface CNC Duration Days

P 400/600/ 1200/4000

LMCS Beckhoff 2

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2. Application Engineer Trainings

GFMS Academy Booklet 2017 Application Engineer Trainings

KoreaDie Sinking EDM

Machines Interface CNC Duration Days

x0, x00, x000, S AC FORM HMI Home made 3

Wire EDM

Machines Interface CNC Duration Days

CUTx000 Vision 5 Home made 3

CUT E, P AC CUT HMI 2 Beckhoff 3

Milling

Machines Interface CNC Duration Days

S Heidenhain Heidenhain 3

Laser

Machines Interface CNC Duration Days

LP400U LMCS Beckhoff 3

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45GFMS Academy Booklet 2017 Function Profiles

3. Function Profiles

Milling Operating iTNC 530 Basic

• Operate the basic control functions (simulation-, manual-,automatic mode)

• Edit and execute programs

• Create simple 2D programs

• Edit tool table

• Edit pocket table

• Edit Preset table

Professional

• Create complex 2D programs

• Connect machine with customer network

• Edit Pallet table with different modes (CTO, ...)

• Simple parameter programming

Specialist

• Use of FN functions

• Create job programs including safety features using tool and measuring functions

• Create automatic log files

• Extended parameter programming

Expert

• Extended use of FN function

• Create complex job programs including safety features using tool and measuring functions and pallet table

• Create complex automatic log files

• Complex parameter programming

• Use of Heidenhain analysing tools

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3. Function Profiles

Milling Technology HSCBasic

• Basic understanding of the HSC process

• Definition of HSC process

• Selection of cutting tools

• Selection of tool holders

• Selection of part fixture

• CAD/CAM strategies for HSC process

• Program and produce simple 3D part with HSC process

Professional

• Detailed understanding of the HSC Process

• Program and produce complex 3D part with HSC process

• Train customer on HSC process

• Train customer on Selection of cutting tools

• Train customer on Selection of tool holders

• Train customer on selection of part fixture

• Train customer on CAD/CAM strategies for HSC process

Specialist

• Deep understanding of the HSC Process

• Program and produce simple 5 axis part with HSC process

• Optimize simple HSC process

• Trouble shooting on simple HSC process

Expert

• Program and produce high complex 5 axis part with HSC process

• HSC process development

• Optimize complex HSC process

• Trouble shooting on complex HSC process

46 GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

Milling Technology HPC Basic

• Basic understanding of the HPC process

• Definition of HPC process

• Selection of cutting tools

• Selection of tool holders

• Selection of part fixture

• CAD/CAM strategies for HPC process

• Program and produce simple 3D part with HPC process

Professional

• Detailed understanding of the HPC Process

• Program and produce complex 3D part with HPC process

• Train customer on HPC process

• Train customer on selection of cutting tools

• Train customer on selection of tool holders

• Train customer on selection of part fixture

• Train customer on CAD/CAM strategies for HPC process

Specialist

• Deep understanding of the HPC Process

• Program and produce simple 5 axis part with HPC process

• Optimize simple HPC process

• Trouble shooting on simple HPC process

Expert

• Program and produce high complex 5 axis part with HPC process

• HPC process development

• Optimize complex HPC process

• Trouble shooting on complex HPC process

GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

Milling 5 axisBasic

• Basic understanding of the 5 axis machine functions

• Creating simple 3+2 programs on control

• Creating simple 3+2 programs on CAD/CAM system

• Operating touch probe with tilted machine axis

• Basic understanding of ITC 5 axis (cycle307)

Professional

• Extended understanding of the 5 axis machine functions

• Creating complex 3+2 programs

• Creating complex 3+2 programs on CAD/CAM system

• Basic understanding of ITC 5 axis (cycle307)

• Basic understanding Kinematicsopt (cycle541)

• Basic understanding of influencing factors to 5 axis accuracy

Specialist

• Creating simple 5 axis simultaneous programs

• Extended understanding of ITC 5 axis (cycle307)

• Extended understanding Kinematicsopt (cycle541)

• Manual calibration of machine Kinematics

• Extended understanding of influencing factors to 5 axis accuracy

• Optimize simple 5 axis processes

• Trouble shooting on simple 5 axis processes

Expert

• Creating complex 5 axis simultaneous programs

• Optimize complex 5 axis processes

• Trouble shooting on complex 5 axis processes

48 GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

Milling Accuracy Basic

• Operate touch probe

• Operate TS27 (tool setter)

• Operate Blum Laser

• Basic understanding of accuracy and quality specification

Professional

• Operate ITM

• Calibrate touch probe

• Calibrate TS27 (tool setter)

• Calibrate Blum Laser

• Extended understanding of accuracy and quality specification

• Basic understanding of accuracy influences

• Basic understanding of warm up procedure

• Basic understanding of measuring methods

Specialist

• Extended understanding of accuracy influences

• Extended understanding of warm up procedure

• Extended understanding of measuring methods and ability to analyze measuring protocols

• Basic understanding of precision machining

• Basic ability to analyze environment at customer site

Expert

• Extended understanding of precision machining

• Extended ability to analyze environment at customer site

GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

EDM Wire and Die SinkingBasic

• Basic use of the machine

• Basic maintenance of the machine

Professional

• Standard test-cuts, Use of standards technologies

• Standards demo

• Knowledge of the key points of machine efficiency

• Ex: Wire circuit check-up, reliable measurement, Part positioning, electrode alignment…

• Customer basic trainings

• CAD-CAM programming

Specialist

• Advanced Test-cut / Demo

• Basic Technologies adaptation

• Advanced CNC functions adaptation (ex: MACRO)

Expert

• Adapt machining to dedicated segments

• Adapt machining to optimize customer process

• Advanced Customer training

• Train GFAC Application engineers

• Share knowledge within the GFAC network

50 GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

EDM Wire: High taper application (<10 degree)

EDM Wire: Fine wire application

Basic

• Able to install the kit and perform standard machining

Professional

• Able to optimize the machine to reach the result

• Standards demo

Basic

• Able to install the kit and perform standard machining

Professional

• Able to optimize the machine to reach the result

GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

EDM Wire: High precision (1 micron)

EDM Die Sinking High precision (< 5 microns)

Expert

• Use to modify setting and parameters to reach high accuracy

Expert

• Able and used to modify settings and parameters to reach high accuracy

52 GFMS Academy Booklet 2017 Function Profiles

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3. Function Profiles

EDM Die Sinking: Graphite electrodesProfessional

• Able to do standard machining

Specialist

• Able to select the right graphite, perform complex machining and fine surface finish

Expert

• Able to do micro machining

GFMS Academy Booklet 2017 Function Profiles

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At a glanceWe enable our customers to run their businesses efficiently

and effectively by offering innovative Milling, EDM, Laser,

Spindle, Automation and Tooling solutions. A comprehensive

package of Customer Services completes our proposition.

www.gfms.com

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