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GF Machining Solutions
Growing Together
GFMS AcademyAvailable Training 2017
1
Dear Customers, Dear Attendees,
GF Machining Solutions offers machining solutions and services
to the Mold and Die as well as to the Precision Part Manufactur-
ing Industry, generating value for all our customers.
By 2020 GF Machining Solutions will be the trusted partner of
the global precision machine industry during all phases of the
lifecycle. We differentiate by globally providing innovative and
integrated product and service solutions to our customers.
We are passionate about precision - for our customers, and pre-
cision in each step of our daily work to ensure we deliver on our
solutions driven package.
To reach our Vision 2020 we will convince through competent
and efficient organization, means investing in our people.
Passion is about people. Delivering the best quality is about peo-
ple, and at the end satisfying our customers is about people. The
best products mean best operators to reach highest quality ma-
chined parts. We are strongly focused on Developing our people
and getting well trained technicians to succeed in getting the
best of our solutions. In addition we continuously invest on our
people ensuring a sustainable quality.
Our Academy has the remarkable and human centric missions
to manage the knowledge transfer from the development to our
GF MS service, sales and application expert and is providing in-
novative trainings to our customers that will consider as a qual-
itative & valuable must to get the full potential of our solutions,
all along the GF MS product life cycle.
Assuming our core values of respecting people and putting our
customers in the center of our daily business, we are proud of
our products and much prouder to make our customers happy
to get 100% of our products capabilities.
Now it’s our responsibility to develop & propose trainings that
will help making the difference for our customers.
That booklet aims to give you an overview of the available end
user’s trainings worldwide. Let’s grow together for our future!
Preface
1. Introduction
GFMS Academy Booklet 2017 Introduction
Sehr geehrte Kunden, liebe Besucher,
GF Machining Solutions bietet Fertigungslösungen und Dienst-
leistungen für den Werkzeug- und Formenbau sowie für die
Präzisionsbearbeitung, welche für all unsere Kunden einen
Mehrwert schafft.
GF Machining Solutions hat sich zum Ziel gesetzt, im Jahr 2020
in allen Phasen und Lebenszyklen der Präzisionsbearbeitung
für Sie ein vertrauenswürdiger Partner zu sein. Wir differenzie-
ren uns für unsere Kunden durch die weltweite Bereitstellung
innovativer und integrierter Produkte- und Service-Lösungen.
Unsere Passion ist die Präzision, dies integrieren wir in jedem
Schritt unserer täglichen Arbeit und stellen sicher, dass wir Ihnen
eine auf Sie maßgeschneiderte Systemlösung bieten. Um unsere
Vision 2020 zu erreichen, werden wir Sie durch eine kompetente
und effiziente Organisation überzeugen. Dies bedeutet, nicht nur
in Produkte sondern auch in das Personal zu investieren.
Preface
1. Introduction
Leidenschaft kommt von Menschen. Um Qualität abzuliefern
braucht es leidenschaftliche Menschen, denn nur die können
schlussendlich auch Sie als Kunde überzeugen. Um ein Maxi-
mum an Präzision aus den besten Produkten herauszuholen,
braucht es leidenschaftliche Bediener. Unser Fokus liegt da-
her ganz klar diese Passion an all die Menschen weiterzuge-
ben, welche sich mit unseren Produkten beschäftigen. Errei-
chen können wir dies nur, indem wir kontinuierlich in unsere
Mitarbeiter investieren um nachhaltig Qualität und Leiden-
schaft fördern.
Unsere Akademie hat die Mission, den Wissenstransfer von der
Produkteentwicklung bis hin zur individuellen Kundenbera-
tung sowie Schulung sicherzustellen. Diese bemerkenswerte
und menschenorientierte Mission umfasst unsere ganze Or-
ganisation, mit all ihren Spezialisten im Service, Vertrieb und
Anwendung. Dadurch stellen wir sicher, dass wir unseren Kun-
den das volle Potenzial für eine qualitative hochstehende Sys-
temlösung entlang des ganzen Produktelebenszyklus bieten.
2 GFMS Academy Booklet 2017 Introduction
3GFMS Academy Booklet 2017 Introduction
Mit dieser Kernaussage stellen wir die Menschen in den Mit-
telpunkt. Nur motivierte, gut geschulte Menschen welche ihre
Leidenschaft in das tägliche Geschäft mit einbringen können
somit Ihnen als Kunde System-, und Service- Lösungen anbie-
ten welche Sie zu 100% zufriedenstellt.
Wir von der Akademie sind hoch motiviert die Verantwortung
zu übernehmen um neue Schulungsmodule zu entwickeln und
diese in unserer globalen Organisation zu implementieren mit
dem Ziel, dass Sie als Kunden schnellstmöglich eine echte Dif-
ferenzierung feststellen können.
Diese Broschüre soll Ihnen einen Überblick über die heutigen
weltweiten Schulungsmöglichkeiten von Endbenutzer zeigen.
Ihre Anregungen und Vorschläge interessieren uns dabei, so dass
wir gemeinsam die Herausforderungen der Zukunft meistern!
1. Introduction
5
1. Introduction
Contacts
David Magni
Head of business development GF MS Academy
Didier Staufer
Head of EDM Academy
Patrick Jaton
Manager for Strategic Partners and Career Development
Roland Zaugg
Head of Milling Application Academy
Jacky Zhu
GFMS Asia Academy
Gabrielle Fleur Cochi
Assistant of Training and Development Manager & Academy Assistant
GFMS Academy Booklet 2017 Introduction
7
1. Introduction ..............................................................................1 Preface ............................................................................................. 1
Contacts ........................................................................................... 5
How to use this booklet ................................................................ 8
2. Application Engineer Trainings ............................................10 Die Sinking EDM ...........................................................................14
CUT - AC CUT HMI & Vision HMI .................................................16
Milling - 3 axis & 5 axis ...............................................................18
Cell Manager .................................................................................20
Additive Manufacturing ...............................................................22
Laser 3 axis ...................................................................................24
Laser 5 axis ...................................................................................26
Laser Advanced ............................................................................29
Courses by Region .......................................................................31
Contents3. Function Profiles ....................................................................45 Milling Operating iTNC 530 ........................................................45
Milling Technology HSC ..............................................................46
Milling Technology HPC ..............................................................47
Milling 5 axis .................................................................................48
Milling Accuracy ...........................................................................49
EDM Wire and Die Sinking ..........................................................50
EDM Wire: High taper application (<10 degree) .....................51
EDM Wire: Fine wire application ...............................................51
EDM Wire: High precision (1 micron) .......................................52
EDM Die Sinking High precision (< 5 microns) .......................52
EDM Die Sinking: Graphite electrodes .....................................53
1. Introduction
GFMS Academy Booklet 2017 Introduction
How to use this booklet
1. Introduction
Course Registration ProcessPlease contact your local GFMS partner or by email listed
by region below.
More information are available on
http://www.gfms.com/com/en/customer-services/business-
support/customer-training.html
LanguagesTranings in local languages are available.
CertificateParticipants will be awarded with a certificate of completion
after successful training participation.
8 GFMS Academy Booklet 2017 Introduction
9
1. Introduction
Poland [email protected]
Spain/Portugal [email protected]
Italy [email protected]
Czech [email protected]
Germany [email protected]
International [email protected]
France [email protected]
Brazil [email protected]
Turkey [email protected]
Austria [email protected]
Benelux [email protected]
Korea [email protected]
Shanghai Training Centre [email protected]
Beijing Training Centre [email protected]
Chang An Training Centre [email protected]
GFMS Academy Booklet 2017 Introduction
If you do not find your course, please do not hesitate to contact
the person responsible for that region. Kindly find the list above.
«Name»
Certificate of Achievement
HAS SUCCESSFULLY ATTENDED COURSE HAT MIT ERFOLG FOLGENDES KURS BESUCHT
A PARTICIPE AVEC SUCCES AU COURSHA PARTECIPATO CON SUCCESSO AL CORSO
成功完成了课程的学习
«SESSION_ID»
Course Certificate
2. Application Engineer Trainings
«Location» 15 June 2017Trainer: Ben Lucas
«Department»«CPY»
10 GFMS Academy Booklet 2017 Application Engineer Trainings
11
Courses Benefits
2. Application Engineer Trainings
• To be certified to be able to use the machine
• To know how to communicate with GF concerning issues and disabilities on the machine
• To keep in storage the training linked to the machine (voucher)
• To be able to produce a simple piece – start the production (new joiners)
• To become autodidact/independent as many examples present on the machine
• To use safely the machine
• To know how to maintain the machine in the future
• Improve the quality of working and producing with the machine
GFMS Academy Booklet 2017 Application Engineer Trainings
13
1. Die Sinking EDM2. CUT • AC CUT HMI
• Vision HMI
3. Milling • 3 axis
• 5 axis
4. Cell Manager
5. Additive Manufacturing6. Laser • 3 axis
• 5 axis
• Advanced
Courses & Syllabus
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
14
Die Sinking EDMVisionFORM 2000/3000Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
15
Die Sinking EDM
2. Application Engineer Trainings
Target group: Operator [Basic]Requirement: Basic Mechanical skill
Learning goals Will manage the basic use of the machine
Will be able to follow the new example to improve the experiences of the operator
Will be able to select the right technology, according to the job
Will be able to follow the basic instruction for achieving the best precision
Will be able to manage the basic maintenance of the machine
Will be informed how to order wear parts and spare parts
Contents Security instruction
• General safety • Extinguishing system
Installation of the machine • Requirements for the place of installation
• Dimension of the machine • Electrical connection • Pneumatic connection • Cooling water connections • Transport • Connecting equipment • Machine levelling • Transport safety devices • Connect the machine • Preparation of the dielectric unit • How to set up the chiller
Technical process
Start-up with the machine
Definition of a machining pass
Undersize calculation
Preparation of the first JOB
Machining cycles
Chose the type of application
Application example
Maintenance of the machine
Options and variants
GFMS Academy Booklet 2017 Application Engineer Trainings
16
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop
Wire EDM AC CUT HMI 2CUT P 350/550/800Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
17
2. Application Engineer Trainings
CUT - AC CUT HMI & Vision HMI Target group: Operator [Basic]Requirement: Basic Mechanical skill
Learning goals Will manage the basic use of the machine
Will be able to follow the new example to improve the experiences of the operator
Will be able to select the right technology, according to
the job
Will be able to follow the basic instruction for achieving the best precision
Will be able to manage the basic maintenance of the machine
Will be informed how to order wear parts and spare parts
Contents• Quick Overview of the machine
• Specifications of wire EDM process
• Security
• Simple machining
• HMI Cut Software
• Coordinate systems
• Machine installation
• Going deeper into HMI
• Options
• Maintenance and basic troubleshooting
GFMS Academy Booklet 2017 Application Engineer Trainings
18
Methodology: Theoritical class room work with hands on exercices on training equipmentDuration: 5 daysNumber of participants: 4 to 6Material: Participant shall bring their own PC Laptop
MillingHD iTNC 530 MILL S/X (HSM/XSM) 600/800Advanced training on demand: Here, we propose complemen-tary according to your needs in order to help you optimize your productivity in areas such as macro programming or produc-tion optimization.
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
19
2. Application Engineer Trainings
Milling - 3 axis & 5 axisTarget group: Operator [Basic]Requirement: Basic Mechanical skill + CNC knowledge
Learning goals Will manage the basic use of the machine
Will be able to follow the new example to improve the experiences of the operator
Will be able to select the right technology, according to
the job
Will be able to follow the basic instruction for achieving the best precision
Will be able to manage the basic maintenance of the machine
Will be informed how to order wear parts and spare parts
Contents• Quick Overview of the machine
• Specifications of Milling process
• Security
• Simple machining
• Milling software
• Coordinate systems
• Option
• Maintenance and basic troubleshooting
GFMS Academy Booklet 2017 Application Engineer Trainings
20
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 2-3 days max Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop
AUTOMATION CELL MANAGERCell manager, which requires the pallets to have an identifica-tion system, manages the entire robot cell, handling all neces-sary data automatically.
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
21
2. Application Engineer Trainings
Cell ManagerTarget group: Professional operator Requirement: Knowlegde in EDM or Wire EDM or Milling] with minimum 1-2 years experience
Learning goals: Safety in the cell
Preparing a machine in the cell, ready for the automatic operation workpiece loading
Install WSM on PC Sim (dongle)
Starts the robot’s ID cycle.
Manages the pallet ID codes and magazine positions.
Displays the magazine content graphically.
Creates priority lists.
Whether you work with visual identification such as labels, or an electronic system with inductive readers
Chaotic magazine loading
Multiple machines
Manages a robot cell consisting of one robot and
Easy to change priorities
Easy to insert new jobs
Finished workpieces can be lifted out of the magazine and new ones loaded into it, while the machine is working
GFMS Academy Booklet 2017 Application Engineer Trainings
22
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop
Additive ManufacturingMACHINE AM S 290 TOOLINGLASER Metallic 3D printing
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
23
2. Application Engineer Trainings
Additive ManufacturingTarget group: Operator [Basic]Requirement: Basic Mechanical skill
Learning goals Will manage the basic use of the machine
Will be able to follow the new example to improve the experiences of the operator
Will be able to select the right technology, according to
the job
Will be able to follow the basic instruction for achieving the best precision
Will be able to manage the basic maintenance of the machine
Will be informed how to order wear parts and spare parts
Contents• Advantages in using conformal cooling compare conventional
• Heat transfer and heat/cold process in injection
• Additive material behaviours and material requirements for tooling
• Fatigue problematic
• Rules and methods for conformal cooling
• Additive manufacturing rules
• Guidelines for conception of mould with Additive technology
• Fluidic, thermal and mechanical simulation
• Hybrid tooling (Heat and cool)
• Post processing (hardening / EDM / Milling / Laser texturing)
• Work practice with injection press
GFMS Academy Booklet 2017 Application Engineer Trainings
24
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop
LaserLASER P4000
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
25
2. Application Engineer Trainings
Laser 3 axisTarget group: Operator [Basic]Requirement: Basic Mechanical skill and basic cours with CAD CAM Rhino
Learning goals Will manage the basic use of the machine
Will be able to follow the new example to improve the experiences of the operator
Will be able to select the right technology, according to
the job
Will be able to follow the basic instruction for achieving the best precision
Will be able to manage the basic maintenance of the machine
Contents• Presentation of the documentation
• Security instruction C1
• Description of the machine C3.3
• Installation of the machine C2
• Contour engraving 2D with LaserControl C6.1
• Contour engraving 2.5D C6.2
• Machining of texture 3 axes with LaserDesign C6.6
• Maintenance of the machine C8
GFMS Academy Booklet 2017 Application Engineer Trainings
26
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 5 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop
LaserLASER P1200BECKHOFF NCMachining 3 & 5 axis
GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
27GFMS Academy Booklet 2017 Application Engineer Trainings
2. Application Engineer Trainings
Laser 5 axisTarget group: Operator [Advanced]Requirement: Basic Mechanical skill
Learning goals Acquire the necessary knowledge to achieve engravings
in 5 axis.
This training is intended for users who have already followed training laser 3 axis
Contents• Shape engraving 3D on cylinder with LaserCam in 5 Axis mode Curves option
• Shape engraving 3D on cylinder with LaserCam in 5 Axis mode 3D model option
• Texture engraving on a mould with LaserDesign in 5 Axis mode
29
Laser AdvancedTarget group: Operator [Advanced]Requirement: Basic Mechanical skill
Learning goals: Acquire the necessary knowledge to improve their productivity [Quality and Speed]
GFMS Academy Booklet 2017 Application Engineer Trainings
Methodology: Theoritical class room work with hands on exercices on training equipementDuration: 2+2 days Number of participants: 4 to 6Material: Participant shall bring their own PC Laptop
Contents
• Rhino Programmation Advanced
• Tools production
• Process optimization
• Optical Lenses optimisation [Dino light requested]
• Advanced Laser CAM
• Advanced Laser Design
31
Courses by Region
Do not hesitate to contact us for any course you may need. Indeed we do specific trainings on demand.
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
GermanyDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 4
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 4
E, P series AC CUT HMI 2 Beckhoff 3
x0, x00, x000, S AC FORM HMI Home made 3
x000 VISION 5 Home made 4
x000 VISION 5 Home made 3
Milling
Machines Interface CNC Duration Days
All series HeidenhainiTNC530/620/640
4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
32
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
33
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
Spain & PortugalDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 4
x0, x00, x000, S AC FORM HMI Home made 2
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 3
E, P series AC CUT HMI 2 Beckhoff 2
Robofil Millenium Fanuc 4
x000 VISION 5 Home made 4
x000 VISION 5 Home made 2
Progress/Agietron/Spirit/Advance
VISION 5 Home made 3
Milling
Machines Interface CNC Duration Days
Milling All series - -
Milling All series - -
Laser
Machines Interface CNC Duration Days
LaserP 400/600/ 1200/4000
LMCS Beckhoff
ItalyDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 3
x0, x00 Drilling - 2
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 3
x000 VISION 5 Home made 3
Milling
Machines Interface CNC Duration Days
All series - - 3
All series - - 1
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
- Beckhoff 3
P 400/600/ 1200/4000
- Beckhoff 3
P 400/600/ 1200/4000
- Beckhoff 4
34
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
35
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
CzechDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 4
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 3
x000 VISION 5 Home made 4
Milling
Machines Interface CNC Duration Days
All series - - 3
All series - - 4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
PolandDie Sinking EDM
Machines Interface CNC Duration Days
Robofil/Robofrom Millenium Fanuc 3
x0, x00, x000, S AC FORM HMI Home made 3
x0, x00, x000, S AC FORM HMI Home made 2
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 3
x00 AC CUT HMI 1 Fanuc 3
x000 VISION 5 Home made 4
Progress/Agietron/Spirit/Advance
VISION 5 Home made 3
Milling
Machines Interface CNC Duration Days
All series - iTNC530 2
VCE series - iTNC620 2
All series - iTNC530 3
VCE series - iTNC620 3
All series 5 axis milling - 2
S seriesHigh speed milling
- 2
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
36
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
37
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
Switzerland, Turkey, Austria & BeneluxDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 3
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 4
x000 VISION 5 Home made 3
Automation
Machines Interface CNC Duration Days
All series - - 2
Milling
Machines Interface CNC Duration Days
All series - iTNC530 4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
United KingdomDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 4
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 4
Milling
Machines Interface CNC Duration Days
All series - - 4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
38
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
39
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
FranceDie Sinking EDM
Machines Interface CNC Duration Days
FORM series AC FORM HMI Home made 2-5
DRILL series - - 1-2
Wire EDM
Machines Interface CNC Duration Days
CUT series AC CUT HMI 2 Beckhoff 1-5
Robotization
Machines Interface CNC Duration Days
All series - - 1-5
Robotization
Machines Interface CNC Duration Days
FORM series - - 2
CUT series - - 3
Laser series - - 3
All series - - 1-5
Milling
Machines Interface CNC Duration Days
Mill E 500/700 series - - 2-3
VCE 800/1000/1200 - - 1-3
Mill E 500/700 series - - 1
Laser
Machines Interface CNC Duration Days
All series - - 1-5
* is related to the training leve
40
BrazilDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 3
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 4
x000 VISION 5 Home made 3
Automation
Machines Interface CNC Duration Days
All series - - 2
Milling
Machines Interface CNC Duration Days
All series - iTNC530 4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
41
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
United States of AmericaDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 3
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 3
x00 AC CUT HMI 1 Fanuc 5
P series AC CUT HMI 2 Beckhoff 5
x000 VISION 5 Home made 5
Milling
Machines Interface CNC Duration Days
All series - iTNC530 3
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
42
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
China - Shanghai, Beijing & Chang AnDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 4
Wire EDM
Machines Interface CNC Duration Days
E, P series AC CUT HMI 2 Beckhoff 4
Milling
Machines Interface CNC Duration Days
P series - - 4
S series - - 4
Laser
Machines Interface CNC Duration Days
P 400/600/ 1200/4000
LMCS Beckhoff 2
43
2. Application Engineer Trainings
GFMS Academy Booklet 2017 Application Engineer Trainings
KoreaDie Sinking EDM
Machines Interface CNC Duration Days
x0, x00, x000, S AC FORM HMI Home made 3
Wire EDM
Machines Interface CNC Duration Days
CUTx000 Vision 5 Home made 3
CUT E, P AC CUT HMI 2 Beckhoff 3
Milling
Machines Interface CNC Duration Days
S Heidenhain Heidenhain 3
Laser
Machines Interface CNC Duration Days
LP400U LMCS Beckhoff 3
45GFMS Academy Booklet 2017 Function Profiles
3. Function Profiles
Milling Operating iTNC 530 Basic
• Operate the basic control functions (simulation-, manual-,automatic mode)
• Edit and execute programs
• Create simple 2D programs
• Edit tool table
• Edit pocket table
• Edit Preset table
Professional
• Create complex 2D programs
• Connect machine with customer network
• Edit Pallet table with different modes (CTO, ...)
• Simple parameter programming
Specialist
• Use of FN functions
• Create job programs including safety features using tool and measuring functions
• Create automatic log files
• Extended parameter programming
Expert
• Extended use of FN function
• Create complex job programs including safety features using tool and measuring functions and pallet table
• Create complex automatic log files
• Complex parameter programming
• Use of Heidenhain analysing tools
3. Function Profiles
Milling Technology HSCBasic
• Basic understanding of the HSC process
• Definition of HSC process
• Selection of cutting tools
• Selection of tool holders
• Selection of part fixture
• CAD/CAM strategies for HSC process
• Program and produce simple 3D part with HSC process
Professional
• Detailed understanding of the HSC Process
• Program and produce complex 3D part with HSC process
• Train customer on HSC process
• Train customer on Selection of cutting tools
• Train customer on Selection of tool holders
• Train customer on selection of part fixture
• Train customer on CAD/CAM strategies for HSC process
Specialist
• Deep understanding of the HSC Process
• Program and produce simple 5 axis part with HSC process
• Optimize simple HSC process
• Trouble shooting on simple HSC process
Expert
• Program and produce high complex 5 axis part with HSC process
• HSC process development
• Optimize complex HSC process
• Trouble shooting on complex HSC process
46 GFMS Academy Booklet 2017 Function Profiles
47
3. Function Profiles
Milling Technology HPC Basic
• Basic understanding of the HPC process
• Definition of HPC process
• Selection of cutting tools
• Selection of tool holders
• Selection of part fixture
• CAD/CAM strategies for HPC process
• Program and produce simple 3D part with HPC process
Professional
• Detailed understanding of the HPC Process
• Program and produce complex 3D part with HPC process
• Train customer on HPC process
• Train customer on selection of cutting tools
• Train customer on selection of tool holders
• Train customer on selection of part fixture
• Train customer on CAD/CAM strategies for HPC process
Specialist
• Deep understanding of the HPC Process
• Program and produce simple 5 axis part with HPC process
• Optimize simple HPC process
• Trouble shooting on simple HPC process
Expert
• Program and produce high complex 5 axis part with HPC process
• HPC process development
• Optimize complex HPC process
• Trouble shooting on complex HPC process
GFMS Academy Booklet 2017 Function Profiles
3. Function Profiles
Milling 5 axisBasic
• Basic understanding of the 5 axis machine functions
• Creating simple 3+2 programs on control
• Creating simple 3+2 programs on CAD/CAM system
• Operating touch probe with tilted machine axis
• Basic understanding of ITC 5 axis (cycle307)
Professional
• Extended understanding of the 5 axis machine functions
• Creating complex 3+2 programs
• Creating complex 3+2 programs on CAD/CAM system
• Basic understanding of ITC 5 axis (cycle307)
• Basic understanding Kinematicsopt (cycle541)
• Basic understanding of influencing factors to 5 axis accuracy
Specialist
• Creating simple 5 axis simultaneous programs
• Extended understanding of ITC 5 axis (cycle307)
• Extended understanding Kinematicsopt (cycle541)
• Manual calibration of machine Kinematics
• Extended understanding of influencing factors to 5 axis accuracy
• Optimize simple 5 axis processes
• Trouble shooting on simple 5 axis processes
Expert
• Creating complex 5 axis simultaneous programs
• Optimize complex 5 axis processes
• Trouble shooting on complex 5 axis processes
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3. Function Profiles
Milling Accuracy Basic
• Operate touch probe
• Operate TS27 (tool setter)
• Operate Blum Laser
• Basic understanding of accuracy and quality specification
Professional
• Operate ITM
• Calibrate touch probe
• Calibrate TS27 (tool setter)
• Calibrate Blum Laser
• Extended understanding of accuracy and quality specification
• Basic understanding of accuracy influences
• Basic understanding of warm up procedure
• Basic understanding of measuring methods
Specialist
• Extended understanding of accuracy influences
• Extended understanding of warm up procedure
• Extended understanding of measuring methods and ability to analyze measuring protocols
• Basic understanding of precision machining
• Basic ability to analyze environment at customer site
Expert
• Extended understanding of precision machining
• Extended ability to analyze environment at customer site
GFMS Academy Booklet 2017 Function Profiles
3. Function Profiles
EDM Wire and Die SinkingBasic
• Basic use of the machine
• Basic maintenance of the machine
Professional
• Standard test-cuts, Use of standards technologies
• Standards demo
• Knowledge of the key points of machine efficiency
• Ex: Wire circuit check-up, reliable measurement, Part positioning, electrode alignment…
• Customer basic trainings
• CAD-CAM programming
Specialist
• Advanced Test-cut / Demo
• Basic Technologies adaptation
• Advanced CNC functions adaptation (ex: MACRO)
Expert
• Adapt machining to dedicated segments
• Adapt machining to optimize customer process
• Advanced Customer training
• Train GFAC Application engineers
• Share knowledge within the GFAC network
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3. Function Profiles
EDM Wire: High taper application (<10 degree)
EDM Wire: Fine wire application
Basic
• Able to install the kit and perform standard machining
Professional
• Able to optimize the machine to reach the result
• Standards demo
Basic
• Able to install the kit and perform standard machining
Professional
• Able to optimize the machine to reach the result
GFMS Academy Booklet 2017 Function Profiles
3. Function Profiles
EDM Wire: High precision (1 micron)
EDM Die Sinking High precision (< 5 microns)
Expert
• Use to modify setting and parameters to reach high accuracy
Expert
• Able and used to modify settings and parameters to reach high accuracy
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3. Function Profiles
EDM Die Sinking: Graphite electrodesProfessional
• Able to do standard machining
Specialist
• Able to select the right graphite, perform complex machining and fine surface finish
Expert
• Able to do micro machining
GFMS Academy Booklet 2017 Function Profiles
At a glanceWe enable our customers to run their businesses efficiently
and effectively by offering innovative Milling, EDM, Laser,
Spindle, Automation and Tooling solutions. A comprehensive
package of Customer Services completes our proposition.
www.gfms.com
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