Frames for CUT serie - GFMS

GF Machining Solutions

System 3R

Frames for CUT serie

GF Machining Solutions : all about youWhen all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems — all backed by unrivalled customer service and support — we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge.

Design and quality by System 3R

Index27542-00 .....................................10, 1428530-00 ...........................................1229233-00 .............................................8C860200 ............................. 8, 10, 12, 14C917020 .............................................12

C917030 .......................................10, 14C917050 .............................................12C917060 .......................................10, 14C917080 ...............................................8C917090 ...............................................8

C917320 .............................................12C917330 .......................................10, 14C917350 .............................................12C917360 .......................................10, 14C917380 ...............................................8

C917390 ...............................................8C917420 .............................................12C917430 .......................................10, 14C917450 .............................................12C917460 .......................................10, 14

C917480 ...............................................8C917490 ...............................................8C950360 .......................................10, 14C950370 .............................................12C950380 ...............................................8

C950930 ...............................................8C950940 .......................................10, 14C950970 .............................................12S149550 ............................. 8, 10, 12, 14S190560 ............................. 8, 10, 12, 14

S190590 ............................. 8, 10, 12, 14S206712 .........................................8, 10S206713 .......................................12, 14S208001 ...............................................8S208003 .............................................12

S208005 .......................................10, 14V000018 .........................................8, 12V000019 .......................................10, 14

3 System 3R – FRAMES FOR CUT SERIE

Palletising systems from System 3R reduce set-up times and increase flexibility, productivity and the degree of utilisation of your machine.

CUT 200 / CUT 300 / CUT P350 / CUT P550 type WEDM machines combine quality and productivity with complete cost control.

CUT 2000 / CUT 3000 type WEDM machines are designed for high precision machining tasks and top surface finish.

Frame components ........................................................................................ 4-7

Frame tooling for:

CUT 200 / CUT P350 ....................................................................................... 8-9

CUT 300 / CUT P550 ................................................................................... 10-11

CUT 2000 .................................................................................................... 12-13

CUT 3000 .................................................................................................... 14-15

Contents


FramesThe rugged design enables large workpieces to be clamped and changed in the WEDM machine with repeatable accuracy.Adjusting/designing the clamping bars to the specific workpieces significantly reduces the clamping and alignment effort.

Components:The basic frame equipment comprises the following components:+ Machine equipment + Pneumatic control+ Frame+ Clamping bars

OptionsThe frame equipment can be complemented with the following components if desired:+ Gripper (to robot or lifting device)+ Presetting station+ Machine equipment to measuring machine

Large palletising systems adapted to the WEDM machine table dimensions.

Frames for the CUT series


Clamping barsMounted into the frame, these provide the actual workpiece clamping, either singly or normally as a pair. System 3R provides three types of clamping bars as standard, each as single or double-sided versions.+ Clamping bar with fixed support lips: workpiece can be clamped at „0“ or collision-free at „+4“ using spacer plates (included)+ Clamping bar with screwed support lips: depending on the type of support lips, workpiece can be clamped at „0“ or collision-free at „+4“+ Combi clamping bar with screwed support lips: workpiece is clamped at „0“ Combi clamping bars are prepared for using the 3R-239 ruler accessory.

FrameThis is the „pallet“ in a frame equipment. It includes the re-ference elements which define the position of the frame on the WEDM machine table along with the chucks. It is also the carrier element for the different clamping bars.

Automation setIf the frame handling is done using a gripper on a robot or handling device, then the 4 special screws and the ID chip holder with the ID chip form the necessary interface frame – gripper.Each frame requires one automation set.

Machine equipmentThe machine equipment consist of two chucks and the 4 Z supports on which the frame is finally positioned. The chucks and Z supports build the reference clamping system for the frame on the WEDM machine.


Frame

Master guideThis reference element for the machine equipment is used for the following:+ Enables quick, simple and top-precision mounting and alignment of both chuck on the WEDM machine table.+ Assists accurate positioning of the Z supports on the WEDM machine table+ Checking and readjustment of the machine equipment on the WEDM machine table

Pneumatic control set for the automation systemThe automation set contains all necessary pneumatic ele-ments and the required piping for controlling the machine equipment from the robot control system.

Set of clamping screws / bracketsThe clamping bars are all fitted with brackets which allow plates and workpieces of 15 – 30 mm thickness to be clamped. For clamping thinner or thicker plates and parts the set of clamping screws / brackets provides the required screws, set screws and brackets in stainless steel.

Manual pneumatic control systemThis system is required for controlling the two chucks on the machine equipment in order to clamp or release the frame on the machine. It also supplies the Z supports with cleaning air.

Frames for the CUT series


Presetting stationThe presetting station enables the frame to be loaded and unloaded with work-pieces outside the WEDM machine. However, the main use of the presetting station is to align the workpieces very precisely level and plane-parallel to the stone plate in the frame. Presetting stations are available for Macro and Unimatic.The entire set-up on the stone plate can also be mounted directly on a 3D measuring machine. This enables the work-pieces to be measured while clamped in the frame.

Machine equipment WEDM MacroSingle-sided clamping bar Double-sided clamping bar

GripperA gripper fitted to the size of the frame is required for hand-ling the frame with a robot or a handling device (automatic or manual). These grippers are purely mechanical fork or trapezoid grippers which operate without any external power.

Manual HandlingWe recommend using a lifting device with an adjustment for the lifting interface on the frame when manual handling the frame.


GF AgieCharmilles CUT 200 / CUT P350 Frames, accessories and layouts

CUT 200 / CUT P350 – Macro

Tooling Macro chuck

Machine equipment S 206 712Frame 230 C 950 930PN control system manual S 190 560PN control system for automation S 190 590Clamping bar 230, lips fixed, singleClamping bar 230, lips fixed, double

C 917 380C 917 390

Clamping bar 230, lips screwed, singleClamping bar 230, lips screwed, double

C 917 080C 917 090

Combi clamping bar 230, singleCombi clamping bar 230, double

C 917 480C 917 490

CUT 200 / CUT P350 – Basic WEDM frame tooling

CUT 200 / CUT P350 – WEDM frame tooling accessories

Tooling Macro chuck

Frame presetting station 230Stand for presetting station

S 208 001V 000 018

Master guide C 950 380Gripper fork 230 for WMT 29233-00

S 149 550 C 860 200

Automation set (pins & ID chip) Set of clamping screws / brackets

9

268

228

40

34

19

268

228

70

34

19

268

228

40

2615

268

228

55

2615

268

228Ø8/M6

40

30

19

268

228Ø8/M

6

70

30

19

System 3R – FRAMES FOR CUT SERIE

Clamping bar 230Lips fixedC 917 380C 917 390


Frame C 950 930Machine equipment S 206 712

Clamping bar 230Lips screwedC 917 080C 917 090

Combi clamping bar 230C 917 480C 917 490


GF AgieCharmilles CUT 300 / CUT P550 Frames, accessories and layouts

Tooling Macro chuck


C 917 330C 917 360


C 917 030C 917 060


C 917 430C 917 460

CUT 300 / CUT P550 – Basic WEDM frame tooling

CUT 300 / CUT P550 – WEDM frame tooling accessories


Tooling Macro chuck


S 208 005V 000 019

Master guide C 950 360Gripper fork 360 for WMT

S 149 550C 860 200


27542-00

11

398

358

40

34

19

398

358

70

34

19

398

358

40

2615

398

358

70

26

15

398

358

Ø8/M6

4030

19

398

358

Ø8/M6

70

30

19


Frame C 950 940


Machine equipment S 206 712





GF AgieCharmilles CUT 2000 Frames, accessories and layouts

Tooling Macro chuck


C 917 320C 917 350


C 917 020C 917 050


C 917 420C 917 450

CUT 2000 – Basic WEDM frame tooling

CUT 2000 – WEDM frame tooling accessories

CUT 2000 – Macro

Tooling Macro chuck


S 208 003V 000 018


S 149 550 C 860 200


28530-00

13

328

288

40

34

19

328

288

40

2615

328

288

Ø8/M6

70

30

19

328

288

70

34

19

328

288

70

26

15

328

288

Ø8/M6

40

30

19





Frame C 950 970

CUT 2000 – Macro



GF AgieCharmilles CUT 3000 Frames, accessories and layouts

Tooling Macro chuck


C 917 330C 917 360


C 917 030C 917 060


C 917 430C 917 460

CUT 3000 – Basic WEDM frame tooling

CUT 3000 – WEDM frame tooling accessories

CUT 3000 – Macro

Tooling Macro chuck


S 208 005V 000 019


S 149 550C 860 200


27542-00

15

398

358

40

34

19

398

358

70

34

19

398

358

40

2615

398

358

70

26

15

398

358

Ø8/M6

40

30

19

398

358

Ø8/M6

70

30

19





Frame C 950 940

CUT 3000 – Macro


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System 3R’s Customer Services is uniquely positioned to help you maximize the availability, value, precision and productivity of your System 3R equipment. Our cost-effective, customer-centric and expert services put your success at the center, ramp up your productivity and ensure predictable, uninterrupted uptime. System 3R’s service engineers are your expert partners for a wide range of success-triggering services.

For more info ask your local System 3R dealer.

For contact details, please refer to: www.system3r.com.

+ Ensuring productivity.

+ Reducing running costs and wasted parts.

+ Maximizing the return on your System 3R investments.

+ Extending the product lifetime of your System 3R equipment while maintaining optimum precision.

+ Ensuring robot cell safety satisfies present machine directives.

Optimize the uptime of your equipment with our Customer Services

Documents

Frames for CUT serie - GFMS