GB-Titelbl. BA (941) - poettinger.at · Check that hydraulic connections to the tractor have been made and that they are correct. Hydraulic functions (turnover, cutting width adjustment)

Operator's manual+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

Nr. 99 941.GB.80A.0

Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

GB

Turnover Plough

SERVO 2SERVO 2 SSERVO 2 PLUSSERVO 2 NOVA

ALLG./BA SEITE 2 / 9300-GB

Important information concerningProduct Liability.According to the laws governing product liability, the manufacturer anddealer are obliged to hand the operating manual to the customer at the timeof sale, and to instruct them in the recommended operating, safety, andmaintenance regulations. Confirmation is necessary to prove that themachine and operating manual have been handed over accordingly.

For this purpose,

- document A is to be signed and sent to Pöttinger,- document B remains with the dealer supplying the machine,- and the customer receives document C.

In accordance with the laws of product liability, every farmer is anentrepreneur.

According to the laws of product liability, property damage is damagecaused by a machine and not to it. An excess of Euro 500 is provided forsuch a liabilioty.

In accordance with the laws of product liability, entrepreneurial propertydamages are excluded from the liability.

Attention! Should the customer resell the machine at a later date, theoperating manual must be given to the new owner who must then beinstructed in the recommended regulations referred to herein.

GB Dear FarmerYou have just made an excellent choice.Naturally we are very happy and wish tocongratulate you for having chosen Pöttinger.As your agricultural partner, we offer you qualityand efficiency combined with reliable servicing.

In order to assess the spare-parts demand forour agricultural machines and to take thesedemands into consideration when developingnew machines, we would ask you to provide uswith some details.

Furthermore, we will also be able to inform youof new developments.

Dokument D

GB-0100 Dokum D Servo - 3 -

ALOIS PÖTTINGER Maschinenfabrik GmbHA-4710 GrieskirchenTel. (07248) 600 -0Telefax (07248) 600-511

GEBR. PÖTTINGER GMBHD-86899 Landsberg/Lech, Spöttinger-Straße 24Telefon (0 81 91) 92 99-111 / 112Telefax (0 81 91) 92 99-188

GEBR. PÖTTINGER GMBHServicezentrumD-86899 Landsberg/Lech, Spöttinger-Straße 24Telefon (0 81 91) 92 99-130 / 231Telefax (0 81 91) 59 656

❑ Check SERVO Turnover Plough as per the delivery docket. Check that delivery is complete. All safety equipmentand operating devices at hand.

❑ Using the operating manual explain and go over the operation, initial start and maintenance of the machine orimplement with the customer.

❑ Fitting to the tractor has been carried out.

❑ Check that hydraulic connections to the tractor have been made and that they are correct.

❑ Hydraulic functions (turnover, cutting width adjustment) have been demonstrated and explained.

❑ Plough is set correctly to the tractor (cutting width of 1st component, drawing point).

❑ Transport and working positions have been explained.

❑ Information about optional and additional equipment has been given.

❑ It has been pointed out that to read the operating manual is imperative.

Cross where applicable. X

In accordance with Product Liability obligations, we would ask you to please check the following points.

GB INSTRUCTIONS FORPRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger

(in case of Landsberg equipment: to the company Landsberg)

- document B stays with the specialist factory delivering the machine.

document C stays with the customer.

GBCONTENTS

- 4 -941.GB.80A.0 Inhalt

Take note to safety points in the supplement!

CONTENTS

Defined use of the plough according to the manufacturer’s instructions .........................................5Technical data ..................................................................................................................................5Vehicle Identification Plate ...............................................................................................................5Optional Equipment..........................................................................................................................6Plough body forms ...........................................................................................................................7Preparations on the tractor...............................................................................................................8Hydraulic control on the lifting gear ..................................................................................................8Hydraulic connection ........................................................................................................................9Preparations on the plough ..............................................................................................................9Attaching to the tractor ...................................................................................................................10Removal from tractor ......................................................................................................................10Garaging, cleaning and winter storage of the implement ...............................................................10Before driving to the field ............................................................................................................... 11Set furrow width ............................................................................................................................. 11Take care with models .................................................................................................................... 11Fine setting (measurement F) .......................................................................................................12Setting the adjustment spindle .......................................................................................................12Setting the plough to the tractor using "Servomatic" ......................................................................132. Furrow width setting of the first ploughing component (backfurrow) ..........................................13Turning the plough over .................................................................................................................14Hydraulic cylinder (22) to swing the plough in................................................................................14Setting the plough gradient (11) .....................................................................................................14Ploughing with hydraulic control .....................................................................................................15Hydraulic cutting width adjustment (SERVO PLUS) ......................................................................15Shear bolts .....................................................................................................................................16Semi-automatic stone safety device ..............................................................................................16Fully automatic „Nonstop“ overload safety .....................................................................................17Setting range ..................................................................................................................................17Gas accumulator (43): ....................................................................................................................18Altering pressure in the gas accumulator .......................................................................................18Take note........................................................................................................................................18General maintenance advice .........................................................................................................19Cleaning the machine parts ...........................................................................................................19 Hydraulic unit ................................................................................................................................19Setting the ploughing component tilt ..............................................................................................20Basic setting of the ploughing component .....................................................................................20Setting the disk coulter (* ...............................................................................................................21Spring loaded disk coulter (* ..........................................................................................................21Pre-ploughing implements: ............................................................................................................21Double feeler wheel .......................................................................................................................22UNI - Rubber wheel ........................................................................................................................23Changing to transport position .......................................................................................................23Transportation ................................................................................................................................23Changing to working position .........................................................................................................23Extension arm with hydraulic releasing device for packer and trailing implements ....................... 24Working with a trailing implement ..................................................................................................24Supplement ....................................................................................................................................25Recommendations for work safety .................................................................................................27Meaning of warning signs ..............................................................................................................30Important! Additional Information ...................................................................................................31Combination of tractor and mounted implement ............................................................................31

(941) 0000-GB TECHN. DATEN

GBTECHNICAL DATA

- 45 -

Vehicle Identification Plate• The implement’s exact designation and its fittings (frame

height, component form, ...) are imprinted in the section„Type“.

• The factory number is imprinted on the vehicle identificationplate (as shown opposite) and on the attachment frame.Guarantee claims and queries cannot be processed without theserial number being supplied.

• Please enter the number onto the title page of this operatingmanual immediately after taking delivery of the implement.

Defined use of the plough according to the manufacturer’s instructionsThe plough is intended solely for normal use in agricultural work.

* For the ploughing in of arable land, fields and other soils. Any other uses outside of these are regarded as not in accordance withthe defined use. The manufacturer will not be held liable for any damages resulting from misuse. The risk is carried by the useralone. The keeping of operating, servicing and maintenance requirements as specified by the manufacturer also come under theheading of „defined use“.

Technical data

SERVO 2

Type Blades Component distance Frame height Cutting width Weight 1

SERVO 2-295 2 95 cm 72 / 78 cm 30 / 33 / 37 / 40 cm 442 kgSERVO 2-395 3 95 cm 72 / 78 cm 30 / 33 / 37 / 40 cm 583 kgSERVO 2-202 2 102 cm 72 / 78 cm 32 / 35 / 39 / 43 cm 445 kg

SERVO 2 S


SERVO 2 S-485 4 85 cm 72 / 78 cm 27 / 30 / 33 / 36 cm 785 kgSERVO 2 S-495 4 95 cm 72 / 78 cm 30 / 33 / 37 / 40 cm 800 kg

SERVO 2-S PLUS


SERVO 2 S-P395 3 95 cm 72 / 78 cm 30 - 50 cm 672 kgSERVO 2 S-P302 3 102 cm 72 / 78 cm 32 - 54 cm 676 kg

SERVO 2 NOVA


SERVO 2-N382 3 82 cm 65 / 72 / 78 cm 26 / 29 / 32 / 36 cm 784 kgSERVO 2-N295 2 95 cm 65 / 72 / 78 cm 30 / 33 / 37 / 40 cm 580 kgSERVO 2-N395 3 95 cm 65 / 72 / 78 cm 30 / 33 / 37 / 40 cm 790 kgSERVO 2-N202 2 102 cm 65 / 72 / 78 cm 32 / 35 / 39 / 43 cm 583 kg

1 Applies to implements with standard fittings

A. P ttinger Maschinenfabrik Ges. m. b. H. A-4710 Grieskirchen Ober sterreich

Modell

Ges.GewType

Masch.Nr.

(941) 0000-GB TECHN. DATEN

GBTECHNICAL DATA

- 46 -

Optional Equipment

TD65/92/83

Trashboard UW, UWS, W, WSS.

Leg deflectorU, UW, UWS, W, WSS.

Guiding plateU, UW, UWS.

Knife coulter U, UW, W, WSS.

Landside saverUW, UWS, W, WSS

turnover depthwheel (steel)

Double depthwheel

Maize mulcherME 50/25 Smooth disk coulter Cutaway disk coulter

Manure mulcher - skim coulterDV 50-25

Warning sign, Yellow reflex reflector for side indication, Redreflex reflector for the lighting unit.

Extension arm for plough-trailing implements

Subsoiler

GBEQUIPMENT

- 7 -9300 GB AUSRÜSTUNGEN (941)

35 35 35 35 40

30 35 26 30 35

35-3

0 U

W35

-35

UW

35-2

6 W

35-3

0 U

WS

40-3

5 W

SS

TD55/93/5

• • - • •

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x x x - -

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(943) ANBAU 9600-GB

GBATTACHING TO THE TRACTOR

- 8 -

Preparations on the tractor

GeneralPlease observe the power range limits of the tractor being used.

Wheels- Air pressure in the tractor’s rear tyres when ploughing should be 0.8 bar.

- Under difficult operating conditions additional wheel weights can beadvantageous. See the tractor manufacturer’s operating manual also.

Ballast weightSufficient ballast weights are to be stacked on the front ofthe tractor in order to guarantee steering and braking

capabilities.

At least 20% of the tractor’s tare weight on the front axle.

Lifting gear- Left and right lifting struts (4) must be of equal length.

Adjust using adjusting device (3).

- If the lifting struts on the lower link can be pinned variously, then select theback position (H). In so doing the tractor’s hydraulic unit will not be heavilyloaded.

- Position (2) the upper link (1) according to the tractor manufacturer’sinformation.

Setting-up for transportation- Fix the lower link with the struts (5) so that the attached implement cannot

swing out during transportation.

- The hydraulic’s operating lever must be secured against lowering.

- Do not transport in the „ON-LAND“ position

Setting-up for ploughing- Set the struts (5) so that the greatest possible sideways swing range exists.

Hydraulic control on the lifting gear

Control position:For mounting and dismounting the implement and for transportation.

The control position is the normal setting for the lifting gear hydraulics.

The mounted implement remains at the height (= position) set by the servo-valve (ST).

Pull control, mix control:Ploughing occurs with of one of the two operating modes. See chapter„OPERATION“ for description.

20%Kg

ST

(943) ANBAU 9600-GB


- 9 -

6

TD65/92/28

Hydraulic connection

Single-action control unitIf the tractor has a single-action servo-valve only, it is absolutelynecessary to have an oil return line (T) professionally installed.

- Connect pressure line (1) to single-action control unit.

- Connect oil return hose (2) to tractor’s oil return line.

Double-action control unit- Connect pressure line (1) and oil return line (2).

Preparations on the plough

Lifting lugsSelect the lifting lugs for the implement to be attached which correspondto the hook-up size (category II or III) of the tractor’s lifting gear.

Changing lifting lug- Knock clamping sleeve (2) out.

- Remove lifting lug

- Position required lifting lugs (o 28mm or 36.6mm) outwardly.

- Set required measurement and resecure lifting lug with clampingsleeve (2) in the respective boring.

Cat. II = 825mm

Cat. III = 965 mm

Upper link pins- Insert safety cord (6) in the unused boring.

(943) ANBAU 9600-GB


- 10 -

TD65/92/27

1P1

P2

Parking stand- Using the control lever

(8), release parkingstand, swing up and backand lay in the clamp (9).

Lighting and Warning equipmentWhen travelling in fog, half-light or at night, protruding parts are to beclearly indicated. Advice on the application of warning signs, reflectivefilm or paint and lighting units can be found in the instructions forancillary equipment insupplement C.

PôTTINGER can supplylighting units and warningsigns upon request.

Always observe thestatutory regulations.

Removal from tractor

- Turn plough to working position and stand the implement on firm,even ground.

- Move the control lever (ST) back and forth several times to reducepressure in the hydraulic lines.

- Switch tractor’s hydraulicsto control position.

- Disconnect hydraulic hosesfrom tractor.

- Using the control lever (8),release parking stand, swingdown and secure.

- Detach upper and lower linksfrom implement.

Garaging, cleaning and winter storage of theimplement

• Observe the points in the chapter „MAINTENANCE AND SERVICE“!

8

9TD65/92/31

Attaching to the tractor

Safety advice:

See supplement A1, Pt. 8a-h

- Switch tractor’s hydraulics to control position.

- Attach implement to lower link and secure with linch pin.

NoteThe attaching frame can be positioned horizontally by turning the tiltspindle (11).

Doing this enables an easier coupling to the lower link.

Then turn the tilt spindle (11) back. See chapter „OPERATION“ also.

Pin upper link (1)- Pin upper link (1) so that the attachment point (P1) on the plough

during operation is somewhat higher than the attachment point (P2)on the tractor.

Securing lower linkIf the tractor’s hydraulic control isto be steered over the lower link,then the upper link should bepositioned in the slot (LL) on theattaching frame.

Securing upper linkIf the tractor’s hydraulic control isto be triggered over the upperlink, then both the (RL) borings onthe attaching frame are to be used.

- Couple hydraulic hoses to the tractor.

ST

(941) 9900-GB VOREINSTELLUNG

GBPRESETTING THE PLOUGH

- 11 -

TD57/93/7

TD57/93/8

RA VF ZP VF ZP VF ZP VF ZP(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

900 412 491 410 495 409 496 409 495

1000 406 470 402 485 400 500 397 506

1100 400 448 396 464 393 480 388 500

1200 395 427 390 443 386 459 381 480

1300 390 305 385 422 381 438 375 4601400 385 382 380 400 376 417 370 439

Table for models SERVO II, SERVO II-S PLUS, SERVO II NOVAwith double effect cylinder

Table for models SERVO II, SERVO II-S PLUS, SERVO II NOVAwith single effect cylinder

1 2 3 4

RA VF ZP VF ZP VF ZP VF ZP(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

900 424 483 424 482 - - - -

1000 415 490 413 492 413 492 415 490

1100 408 478 405 494 403 501 402 5021200 402 457 399 473 395 489 392 509

1300 397 436 393 453 389 469 384 489

1400 392 415 388 432 383 448 378 469

1 2 3 4

Before driving to the fieldSet furrow width

Four furrow widths can be selected on the standardmodel (SERVO). The furrow width is set by swivellingthe anchoring console.

- Loosen front hexagonal screw (SK).- Remove rear hexagonal screw.- Swivel anchoring console until the required furrow width

is obtained and the hexagonal screw fits into one of theborings (1, 2, 3, 4).

- Retighten hexagonal screws.

Setting both the spindles (ZP, VF) according to thetable.Setting depends upon the inside distance between the tractor wheels (RA) and theset furrow width (1, 2, 3, 4).Both the drawing point (ZP) and backfurrow (VF) spindles are to bet set according tothe table. Further Information on the drawing point and backfurrow in chapter"OPERATION".

Take care with modelsSERVO II PLUS, SERVO III PLUS, SERVO IV PLUS!The lowest setting is to be made on models with hydraulic furrow width adjustment.

TD57/93/8

TD57/93/7

RA

TD65/92/35

RA

TD65/92/35

SERVO II-S PLUS

TD 62/99/08

VFZP

VF

ZP

1

2

3 4

SK

SERVO II

SERVO II-S

SERVO II-SE

SERVO II NOVA

SERVO II-S NOVA

(941) 9900-GB VOREINSTELLUNG

GBPRESETTING THE PLOUGH

- 12 -

Graph for cat. IIcat. II = 825 mm

Graph for cat. Icat. I = 683 mm

Fine setting (measurement F)Fine setting adapts the plough to the tractor in useand therefore is to be carried out only once.With that the fine adjustment spindle is set at theestablished measurement (F).

- Make the measurements (A) and (B) and determinethe intersecting point (F) for cat. I or cat. II inaccordance with the table.The measurements (A, B) are each to be madefrom bolt centre to bolt centre.

- The position of the intersecting point between thediagonal lines on the graph is the setting (F).

Example:A = 456 mm

B = 902 mmThe intersecting point (F) lies betweenthe lines "256" and "258".

Therefore the average is 257 mm.

F = 257mm

Setting the adjustmentspindle- Remove bolts (12).- Set the adjustment spindle to the

determined measurement (F).- Replace bolts (12).

TD57/93/4

Kat. II = 825 mm

Kat. I = 683 mm

Kat. I

Kat. II

A

B

B

TD65/92/39

(943) 9600-GB EINSATZ

GBOPERATION

- 13 -

Setting the plough to the tractor using "SERVOMATIC "

„SERVOMATIC“ enables the optimum adaption of plough to tractor.

The following setting controls should be carried out in order.

1. Fine setting (F)- Check setting measurement for fine adjustment spindle (F).

See chapter "PRESETTING THE PLOUGH".

2. Furrow width setting of the first ploughing component (backfurrow)

The furrow width (S2) of the first ploughing component is set by turning the spindle (VF).

Furrow width (S1) to narrow- turn spindle (VF) longer

Furrow width (S2) to wide- turn spindle (VF) shorter

Furrow width (S2) correct- Spindle is correctly set according to table.

See chapter "PRESETTING THE PLOUGH“

Hydraulic cylinder (optional)A hydraulic cylinder can be installed in place of the spindle (VF). Howeveran additional double-action control unit is necessary on the tractor.

• Never reach into the area where danger of crushingexists as long as parts are still moving.

• Do not stand in the swinging range of the implement.

Incorrect setting

The drawing line does not run through the mid-point of the tractor’s rearaxle. Tractor is drawn into already ploughed area during ploughing. Thiscan only be compensated by steering in the opposite direction.

- Turn spindle (ZP) longer


3. Setting the drawing point (Z)

Correct setting

The drawing line (ZL) runs through the mid-point (M) of the

tractor’s rear axle. No side pull arises from the tractor.

The plough is easy to pull.- Spindle (ZP) is set according to the table.



GBOPERATION

- 14 -

Turning the plough over

Beware!

Nobody is to stand within the swinging range during turning.

Turning procedure is only to be actuated from the tractor cabin.

The plough must be completely raised to turn.

Depending on the plough size, the turning unit can be equipped with a single-actioncylinder and spring-powered support or with a double-action cylinder and intergratedautomatic reversing gear.

The automatic reversing gear enables the whole turning procedure to be carried outthrough only one single switch position on the control unit (ST).

Turning procedure with a double-action cylinderThe turning procedure is carried out in the same way for both the single-action and the double-action controlunit.

A return line is necessary on the tractor for a single-action control unit.

- Switch control unit (ST) to lift (h).

The plough is turned 180¯.

- Switch control unit (ST) to neutral (O).

After some 5 seconds another turning procedure can be effected.

Turning procedure with a single-action cylinder and a single-action control unit.- Firstly, switch control unit (ST) to lower (s).

The plough turns through the pulling force of the springs (21).

- If the upper dead centre (T) is exceeded then switch the control unit to lift (h).

Special fitting for 4 and 5 blade ploughs

Hydraulic cylinder (22) to swing the plough in

In the first phase of turning the hydraulic cylinder (22) swings the plough to the tractor’s centre. Thisenables 4 and 5 furrow ploughs to be turned without problem. After turning is completed the hydrauliccylinder (22) swings the plough back into the working position.

Only one double-action or one single-action control unit with return line is necessary on the tractor. This control unit simultaneouslyaccommodates the hydraulic cylinder (22) and the cylinder in the turning unit.

TD 65/92/48

s

h0

ST

TD65/92/46

T

21

TD 65/92/25

90°

Setting the plough gradient (11)

The plough should sit as vertical (90°) as possible to theground during ploughing. This position is obtained byturning both spindles (11) as described below.

- Lift plough 5 - 10 cm

- Actuate control unit (ST) briefly.

The plough turns slightly away from the stopspindle (11).

- Set the gradient using the spindle (11).

- Turn plough back to stop again.

- Proceed with ploughing and check whether theplough sits more vertically (90°) to the groundthrough the new setting.


GBOPERATION

- 15 -

Ploughing with hydraulic control

So that the hydraulic control functions properly, the following must beobserved.

- Position upper link (1) so that the attachment point (P1) on the ploughduring operation is somewhat higher than the attachment point (P2) onthe tractor.

Pinning the upper linkLL, RL = Pinning position for securing

lower link

RL = Pinning position for securing upper link

See chapter „ATTACHING TO THE TRACTOR“ also.

- During operation the plough should lie lengthwise as parallel as possible to the groundsurface.

- The working depth is set with the lifting gear via the servo-valve firstly.

Depending upon the hydraulic control model, varying ground resistance when ploughing ispassed on to the control servo-valve via the upper link (1) or both the lower links. The relevantimpulse is then converted causing the lifting gear to lift or lower.

An example: Securing upper linkThe plough penetrates deeper into the ground.

This causes the pressure on the control servo-valve via the upper link to become greater.

As a consequence, the control valve remains switched to lift until the set working depth is reached again.

Note:Follow the tractor manufacturer’s operating manual also.

Optional equipment:

Hydraulic cutting width adjustment (SERVO PLUS)

A hydraulic cylinder actuates the adjusting unit. Therefore an additional double-action control unit is necessary on the tractor.

Limitless cutting width adjustment can be carried out during ploughing. The drawing line position is not influenced by this (see "Setting the drawingpoint (Z)").

Advantages:- accurate ploughing along boundaries.

- a 3 furrow plough can plough from the widest position to the outside edge of the tractor wheel.

- ploughing around obstacles (masts, trees, etc.).

TD65/92/27

1P1

P2

ST

(940) 9200 GB SICHERUNG

GBOVERLOAD SAFETY

- 16 -

Shear bolts

The ploughing components are fastened with shear bolts.When overloaded the shear bolts break (30) and the ploughing component swings awayand up.

- Remove the rest of the shear bolt.- Loosen hexagonal bolt (31).- Swing ploughing component back into the working position.- Insert new shear bolts and retighten both bolts.

Take note!Only use genuine shear bolts (see spare parts list) with the correspondingdimension and quality. Under no circumstances use bolts with greater or lesserstrength.

Optional equipment forSERVO 1, SERVO I-M, SERVO II, SERVO II-S

Semi-automatic stone safety deviceThis device is a convenient solution for slightly stoney ground.

- Raise plough after stone safety device has been activated The system locksautomatically.

- Lower plough and continue ploughing.

Setting the release forceThe hexagonal bolt enables the release force to be progressivelyadjusted within a 500 - 2000 kg range.

- Bolt screwed out: max. release force = 2000 kg- Bolt screwed in: min. release force = 500kg

(948) 9200 GB NOVA

GBSERVO NOVA

- 17 -

AE

90 - 150 bar

TD65/92/57

42

80 bar

41

Fully automatic „Nonstop“ overload safety

The fully automatic overload safety is recommended for soils which aredifficult to plough e.g. soil with stones or other foreign bodies.

Every ploughing component is hydromechanically safeguarded againstdamage on the SERVO-NOVA plough.When driving over an obstacle the ploughing body swings out to either sideand then swings automatically back into the working position. There is noneed to stop the tractor.

Along with the fully automatic „Nonstop“ overload safety, all componentcarriers have a shear bolt as additional protection. See chapter"OVERLOAD SAFETY“ for a description.

Setting range• The overload safety release force can be adapted to the various soil types.

Normal setting- Pressure in the hydraulic cylinders (40) must be approx. 10 bar greater than the nitrogen pressure in the gas accumulator (43).--------------------------------------------------------------------------------------------------------------------------------------------

Nitrogen pressure in the gas accumulator (43) Pressure adjustment area(Factory set) of the hydraulic cylinder (40)

--------------------------------------------------------------------------------------------------------------------------------------------80 bar 90 bis 150 bar

--------------------------------------------------------------------------------------------------------------------------------------------

Should practice show that the overload safety reacts too often,the pressure in the hydraulic cylinders can be increased withthe accompanying top-up device (42).

Increasing the pressure in the hydraulic cylinders:

- Shut-off valve in position A.

- Remove sealing cap (41) from shut-off valve and screw ontop-up line.

- Depressurize servo-valve on the tractor.

- Connect plug-in coupling (42) to the tractor.

- Open shut-off valve (position E). The hydraulic pressuredrops.

- Actuate servo-valve on tractor until the manometer shows thedesired pressure. Thenclose the shut-off valve(position A).

Take note!The shut-off valve mustalways be closed(position A) whenploughing.

- Depressurize top-up line using servo-valve.

- Remove top-up line and screw sealing cap (41) back on.

(948) 9200 GB NOVA

GBSERVO NOVA

- 18 -

Gas accumulator (43):Pressure in the gas accumulator can also be altered.A reduction or increase of gas pressure in the accumulator depends upon thevarious soil types.

• With very light soil the gas pressure can be somewhat reduced.

Important!No welding, soldering or mechanical work of any kind may be carried outon the accumulator.

Altering pressure in the gas accumulatorThis work must be carried out only by our Customer Service or by a specialist workshop.A special filling and testing device is required to reduce or increase the preloadpressure in the gas accumulator.

1. Reduce pressure:

a) Remove plastic cap.

Remove the lead mould plug (if it exists) in the gas filling plug (44) with a pointed tool.

b) Slightly loosen the gas filling plug (44).

c) Screw on filling and testing device.

d) Slightly open the outlet valve on the filling device.

Slowly let the nitrogen out (N) until the mamometer shows the desired pressure hasbeen reached.

e) Close outlet valve, remove filling device, tighten gas filling plug and knock the leadmould plug (if it exists) back in.

2. Increase pressure:Only use nitrogen (N) to fill the accumulator, do not use oxygen (danger of explosion).

f) Connect filling device to nitrogen bottle.g) Remove plastic cap.

Remove the lead mould plug (if it exists) in the gas filling plug (44) with a pointed tool.Slightly loosen the gas filling plug (44).Screw on filling and testing device.

h) Screw testing device onto nitrogen bottle.

i) Slightly open the outlet valve on the filling device and fill with nitrogen until the mamometer shows the required pressure has beenreached.

k) Close outlet valve, remove filling device, tighten gas filling plug and knock the lead mould plug (if it exists) back in.

Take noteAll gas accumulators show a slight pressure drop after a certain period of time, according to "HYDAC" factory specifications.

The gas loss amounts to approx. 2-3 % pa.

It is recommended that the accumulator pressure be checked and, if necessary, regulated after 4-5 years.

(943) 9700-GB WARTUNG

GBMAINTENANCE AND SERVICE

- 19 -

General maintenance advice

In order to keep the implement in good condition even after a longservice life, please observe the following points:

- After the first hours of operation retighten all screws.

During operating time- Check all screws occasionally and retighten if necessary.

- Grease the four greasing points on both of the swing bolts weekly.

- Grease all other greasing points at least twice per season.

At the same time oil joints and adjusting spindles also.

Expendable parts- Replace worn out expendable parts in time to prevent all stress-

bearing parts from becoming damaged.

Tyre pressure- Pay attention to the correct tyre pressure!

Check tyre pressure regularly!

• Danger of bursting exist when inflating or when tyrepressure is too great!

TD55/93/22

FETT

Cleaning the machine parts

Take note!Do not use a high pressure cleaner to clean bearings or hydraulicparts.

- Danger of rust formation!

- Lubricate the machine after cleaning and carry out a short trial run.

- Cleaning with too much pressure can damage the paintwork.

Parking in the openWhen parking in the open forlonger periods, clean plunger rodsand then grease.

Winter storage- Thoroughly clean the machine

before storing.

- Store the machine where it is weather protected.

- Protect exposed parts against rusting.

- Grease all greasing points

Hydraulic unit

- Check hydraulic hoses regularly for damage.

Immediately replace porous or damaged hydraulic hoses.

FETT

TD49/93/2

Beware: Danger of infection!• Where there are defects in the hydraulic

unit, do not touch areas of leakage.

Before working on the hydraulic unit- lower implement to the ground.

- When carrying out maintenance work on a raisedimplement always make it secure with a suitablesupport.

- Depressurize the hydraulic unit and turn themotor off.

(943) 9700-GB WARTUNG

GBMAINTENANCE AND SERVICE

- 20 -

Basic setting of the ploughing component

Checks must be made in the following order after replacing worn out parts:

1. Stand the plough on even ground.

2. The gap (A) between plough and blade cutting edege must be the same for all ploughing components.

3. Check the gap (B1) on the last ploughing component.

B1 =0 - 5 mm for ploughing components* of the type W, UWS

5 - 8 mm for ploughing components* of the type UW, UWS, WSS (to year 1995)

10 - 20 mm for ploughing components* of the type UW, UWS, WSS (from year 1996)

4. Set the same measurement for gap (B) as for B1.

* The type of ploughing component is shown clearly on the manufacturer’s plate.

Setting the ploughing component tilt

If the plough is not penetrating the ground correctly, an improvementcan be obtained by turning the eccentric bush.

• The blade point in the area „S“ is set either higher or lower dependingupon the position of the eccentric bush (A or B).

• Retighten screws after resetting.

On some models a catch plate is fitted instead of an eccentric

bush.

See "Basic setting of the ploughing component" also.

(943) 9500 GB ZUSÄTZE

GBADDITIONAL DEVICES

- 21 - (* Beware! Danger of injury on the cutting edges.

Setting the disk coulter (*

• Set the cutting depth of the disk coulter at a gap of 5 cm to theploughing blade tip.

• The lengthwise fitting position is preselected by moving the carrier onthe console.

Further fitting positions arise by swivelling the eccentric (50) 180°.

• The lateral gap to theploughing blade tipshould be 2 - 3 cm. Itis set by swiveling theeccentric (50).

Spring loaded disk coulter (*

- This disk coulter can be fitted to all SERVO NOVA ploughs with aframe height from 72 cm.

Pre-ploughing implements:

Maize skimmer, Manure skimmerThese implements are designed to incorporate surface trashstraw or manure in the soil.

• Set the working depth to 1/3 of the total working depth.

• The lengthwise fitting position should lie over or behind theploughing blade tip. Where there is a lot of surface growth, orwhen ploughing in straw, the pre-ploughing implements shouldbe set back as far as possible.

Leg deflector (60)Leg deflector, which are fitted to the ploughingcomponent, serve to bend the stalks lesswhen ploughing in straw enabling them to slideoff better.

Trashboards (61)For ploughing in manure or other fertilizers.

• Trashboards for ploughing components of thetype UW, W, WSS.

These implements can be used instead ofmanure mulchers (see above) but are not veryeffective with shallow working depths.

Knife coulter (62) (*

This implement can be used instead of a diskcoulter (see above) however it is not adjustable.

(943) 9200 GB TASTRÄDER

GBFEELER WHEELS

- 22 -

Double feeler wheel

• The double feeler wheel is fitted to the last ploughing component.

• The working depth is set via the spindle (70) using the accompanying ratchet.

• When ploughing with a 4 blade plough the double feeler wheel can be fitted to thesecond last ploughing component. This has the advantage that when ploughing alongthe boundary the feeler wheel does not greatly project over the last ploughingcomponent.

Setting the working depth on the SERVO I plough

- Remove pins and turn 90¯ (Position D).

- Set required working depth.

- Turn pins back and lock them in place (position C).

TD 65/92/80

C

D

Double feeler wheel fitted to the second last ploughingcomponent.

(943) 9200 GB TASTRÄDER

GBFEELER WHEELS

- 23 -

UNI - Rubber wheel

• This wheel is fitted to the second last ploughing component.

• The working depth is set via the spindle (70) using the accompanying ratchet.

• It can also be used as a transport wheel. Doing this relieves the tractor’s rear axle and lifting gear.

Important: Always unhinge the upper link when transporting.

TD65/92/75

1

TD 65/92/71

75

TD

65/

92/7

1

Changing to transport position

- Remove pins (75).

- Remove wheel from its bedding, position on rear wheel bearer (76) and secure with pins (75).

This fitting position can be used for ploughing along the boundary. In this case the feeler wheelhas no function.

Transportation

- The wheel must be freely steerable during transportation.

Release the wheel bearer lock with pins (77).

- Release the lock on the attaching frame.

To do this swivel the eccentric lever (79) 180¯ (position B).

- Lift the plough with the tractor’s lifting gear.

- The turning unit slowly positions the plough horizontally untilthe locking bolts on the attaching frame engage.

- Remove upper link (1).

Important advice: The upper linkmust not be connected to the plough during transportation.

Changing to working position

- Attach upper link and lift the plough with the tractor’s lifting gear.

- Release lock on the attaching frame.

To do this swivel the eccentric lever (79) 180¯ (position A).

- The turning unit positions the plough vertically.

- Fit the feeler wheel to the second last ploughing component again and secure with pins (75).

(943) 9200 GB AUSLEGER

GBPLOUGH-TRAILING IMPLEMENTS

- 24 -

Optional equipment

Extension arm with hydraulic releasing device for packer and trailing implements

• A double-action control unit is necessary on the tractor.

• The extension arm is fitted to the main frame.

• A T screw fitting with a plug-in coupling sleeve is fitted to the return line (T) on the plough turning cylinder.

83

A B

40 -

50 cm

TD65/92/86

TD65/92/85

82

81v

81e

TD65/92/83

TD65/92/84

30cm

Working position• Pin strut (83) in the front boring (A).

• The distance (40 - 50 cm) to thetractor wheel is also set with thestrut (83).

Transport position• Pin strut (83) in the rear boring (B).

With this the extension arm isswivelled in to the plough frame.

Working with a trailing implement

For attachment a latching device is fitted to the trailing implementwhich lies at right angles to the direction of travel.

Engaging the trailing implement• Bolts in the locking position (81v).

Switch the servo-valve briefly to „lift“ to lock the bolts.

• With the extension in the outer range (30 cm) hook on to the trailingimplement’s latching device.

Releasing the trailing implement• Unlock the bolts hydraulically (81e).

Switch the servo-valve briefly to „lower“ to unlock the bolts.

GB-ANHANG TITELBLATT (341)

SUPPLEMENT

GB-ANHANG TITELBLATT (341)

The decision must be made, ”original” or ”imitation”? The decision is often governed byprice and a ”cheap buy” can sometimes be very expensive.

Be sure you purchase the ”Original” with the cloverleaf

symbol!

• Quality and precise fitting

- Operating safety.

• Reliable operation

• Longer lasting

- Economy

• Guaranteed availability through your

Pöttinger Sales Service.

Things will run better with

genuine Pöttinger parts

The original cannot be copied

(341) SICHERHEIT 9400 GB

SUPPLEMENT - A

Recommendations for work safety All points refering to safety in this manual are indicatedby this sign.

1.) Defined usea. See "Technical Data".

b. The keeping of operating, service and maintenancerequirements layed down by the manufacturer also comeunder the heading of "defined use".

2.) Spare partsa. The original components and accessories have been

designed especially for these machines and appliances.

b. We want to make it quite clear that components andaccesories that have not been supplied by us have notbeen tested by us.

c. The installation and/or use of such products can, therefore,

negatively change or influence the constructioncharacteristics of the appliance. We are not liable fordamages caused by the use of components andaccessories that have not been supplied by us.

d. Alterations and the use of auxiliary parts that are notpermitted by the manufacturer render all liability invalid.

3.) Protection devicesAll protection devices must remain on the machine and bemaintained in proper condition. Punctual replacement ofworn and damaged covers is essential.

4.) Before starting worka. Before commencing work, the operator must be aware of

all operating devices and functions. The learning of theseis too late after having already commenced operation!

b. The vehicle is to be tested for traffic and operating safetybefore each operation.

5.) Asbestos- Certain sub-supplied components of the

vehicle may contain asbestos due totechnical reasons. Observe the warningon spare parts.

6.) Transport of persons prohibiteda. The transport of persons on the machine is not permitted.

b. The machine may only be driven on public roads when inthe position stipulated for road transport.

7.) Driving ability with auxiliary equipmenta. The towing vehicle is to be sufficiently equiped with

weights at the front or at the rear in order to guarantee thesteering and braking capacity (a minimum of 20% of thevehicle’s tare weight on the front axle).

b. The driving ability is influenced by ground conditions andby the auxiliary equipment. The driving must be adaptedto the corresponding terrain and ground conditions.

c. When driving through curves with a connected appliance,observe the radius and swinging mass of the appliance.

d. When travelling in a curve with attached or semimountedimplements, take into account the working range andswing mass of the implement!

8.) Generala. Before attaching implement to three-point linkage, move

system lever into a position whereby unintentional raisingor lowering is ruled out!

b. Danger of injury exists when coupling implement to tractor!

c. Danger of injury through crushing and cutting exists in thethree-point linkage area!

d. Do not stand between tractor and implement when usingthree-point linkage external operation!

e. Attach and detach drive shaft only when motor has stopped.

f. When transporting with raised implement, secure operatinglever against lowering!

g. Before leaving tractor, lower attached implement to theground and remove ignition key!

h. Nobody is to stand between tractor and implement withouttractor being secured against rolling using parking brakeand/or wheel chocks!

i. For all maintenance, service and modification work, turndriving motor off and remove universal drive.

9.) Cleaning the machineDo not use high-pressure washers for the cleaning ofbearing- and hydraulic parts.

20%Kg

- A 1 -

Recommendations for work safety

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97

NL

Lu

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997

F

Le b

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tret

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de l

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lubr

ifian

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re l

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lubr

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Sur

le ta

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n tr

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(p.e

x."I

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se r

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à un

lubr

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n co

nsul

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code

on

p

eu

t fa

cile

me

nt

dé

term

ine

r la

spéc

ifica

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dem

andé

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lub

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des

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s pé

trol

ière

s ne

prét

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pas

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re c

ompl

ète.

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r l’h

uile

tra

nsm

issi

on c

onsu

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hier

d’e

ntre

tien

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moi

ns u

ne f

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par

an.

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etire

r le

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hon

de v

idan

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uil

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e la

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pend

ono

dall'

accu

rate

zza

della

sua

man

uten

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e e

dall'

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ego

dei

lubr

ifica

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l no

stro

ele

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dei

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ifica

nti

Vi

agev

ola

nella

sce

lta d

el lu

brifi

cant

e gi

usto

.

Il lu

brifi

cant

e da

util

izza

rsi d

i vol

ta in

vol

ta è

sim

boliz

zato

nello

sch

ema

di lu

brifi

cazi

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2 -

WARNING SIGNS GB

- 30 -(942) 9501-GB AZB

CE signThe CE sign, which is affixed by the manufacturer, indicates outwardly that thismachine conforms to the engineering guideline regulations and the otherrelevant EU guidelines.

EU Declaration of Conformity (see supplement)By signing the EU Declaration of Conformity, the manufacturer declares that themachine being brought into service complies with all relevant safety and healthrequirements.

Meaning of warningsigns

Stay clear of swinging area ofimplements

Never reach into the crushingdanger area as long as partsmay move.

495.151

0000-GB ZUSINFO / BA-EL ALLG.

GB

- Z.31 -

see instruction handbook of the tractor

see price list and/or instruction handbook of the implement

to be measured

Consideration of rear mounted implement and front/rear combinations1. CALCULATION OF MINIMUM BALLASTING AT THE FRONT GV min

Record the calculated minimum ballasting which is needed at the front of the tractor into the table.

Front mounted implement2. CALCULATION OF THE MINIMUM GH min

Record the calculated minimum ballasting which is needed at the rear of the tractor into the table.

For the calculation you need the following data:TL [kg]

TV [kg]

TH [kg]

GH [kg]

GV [kg]

unladen weight of tractor

front axle load of unladen tractor

rear axle load of unladen tractor

combined weight of rear mounted implement/rearballast

combined weight of front mounted implement/frontballast

distance from centre of gravity forcombined front mounted implement/frontballast to front axle centre

Tractor wheelbase

distance from rear axle centre to centre oflower link balls

distance from centre of lower link balls tocentre of gravity for combined rearmounted implement/rear ballast

a [m]

b [m]

c [m]

d [m]

2

31

1

1

1

1

2

2

2

3

3

1

3

2

Important! Additional Information

Combination of tractor and mounted implement

The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissibleweight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor mustalways to be loaded with at least 20 % of the unladen weight of the tractor.

Make sure before buying an implement that these conditions are fulfilled by carrying out the following calculations or byweighing the tractor/implement combination.

Determination of the total weight, the axle loads, the tyre load carrying capacity and thenecessary minimum ballasting

0000-GB ZUSINFO / BA-EL ALLG.

GB

- Z.32 -

Minimum ballastingfront/rear

Total weight

Front axle load

Rear axle load

Real value according tocalculation

Permissible valueaccording to instruc-

tion handbook

Double permissible tyreload carrying capacity (two

tyres)

The minimum ballasting has to be attached to the tractor either in form of a mountedimplement or ballasting weight!The calculated values must be less or equal (<) the permissible values!

3. CALCULATION OF THE REAL FRONT AXLE LOAD TV tat

(If with the front mounted implement (GV) the required minimum front ballasting (GV min) cannot be reached, the weight of the front mounted implementhas to be increased to the weight of the minimum ballasting at the front!)

Record the calculated real front axle load and the permissible front axle load of the tractor into the table.

4. CALCULATION OF THE REAL TOTAL WEIGHT Gtat

(If with the rear mounted implement (GH) the required minimum rear ballasting (GH min) cannot be reached, the weight of the rear mounted implementshas to be increased to at least the weight of the minimum ballasting at the rear!)

Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table.

5. CALCULATION OF THE REAL REAR AXLE LOAD TH tat

Record the calculated real and the permissible rear axle load given in the instruction handbook for the tractor into the table.

6. TYRE LOAD CARRYING CAPACITYRecord double the value (two tyres) of the permissible load carrying capacity into the table (see for instance documentation provided by the tyremanufacturer).

Table

Important! Additional informationCombination of tractor and mounted implement

ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H.

A-4710 Grieskirchen; Industriegelände 1

9800

D/F

/GB

/NL/

I/E/P

/S/S

F E

G K

onfo

rmitä

tser

kl.

Grieskirchen, 10.01.2003pa. Ing. H. Menzl

Entwicklungsleitung

Drehpflug DrehpflugSERVO 2 SERVO 2 SSERVO 2 PLUS SERVO 2 S NOVASERVO 2 NOVA SERVO 2 S PLUS

EN 292-1 : 1991 EN 292-2 : 1991

Appendix 1

GB

________________________ ________________________________(Place and date of issue) (Name and job function of authorized person)

EC Certificate of Conformityconforming to EEC Directions 98/37

We _______________________________________________________________________(name of supplier)

_________________________________________________________________________(full address of company - where this concerns authorized agents within the Common Market, also state the companyname and manufacturer)

declare in sole responsibility, that the product

_________________________________________________________________________(make, model)

to which this certificate applies, conforms to the basic safety and health requirements ofEEC Directions 98/37,(if applicable)and to the other relevant EEC Directions.

_________________________________________________________________________(title and/or number and date of issue of the other EEC Directions)

(if applicable)To effect correct application of the safety and health requirements stated in the EEC Directions,the following standards and/or technical specifications were consulted:

_________________________________________________________________________(title and/or number and date of issue of standards and/or specifications)

Following the policy of the PÖTTINGERGes.m.b.H to improve their products as

technical developments continue, PÖTTINGER reservethe right to make alterations which must not necessarilycorrespond to text and illustrations contained in thispublication, and without incurring obligation to alterany machines previously delivered.

Technical data, dimensions and weights are given asan indication only. Responsibility for errors or omissionsnot accepted.

Reproduction or translation of this publication, in wholeor part, is not permitted without the written consent ofthe ALOIS PÖTTINGER

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Documents

GB-Titelbl. BA (941) - poettinger.at · Check that hydraulic connections to the tractor have been made and that they are correct. Hydraulic functions (turnover, cutting width adjustment)