Unit 15, 634-644 Mitcham Road Mitcham, VIC 3132 AUSTRALIA +61 (0)3 9872 5055 ph +61 (0)3 9872 6055 fax www.infraredtraining.com.au

 

EXPERIENCE – TRAINING – CERTIFICATION - SUPPORT

IPI Learning is a one stop training centre for a range of predictive maintenance technologies, including infrared thermography (IRT), infra-red windows and electrical safety, airborne ultrasound, vibration, condi-tion monitoring and alignment. We provide a comprehensive range of training courses in predictive maintenance (PdM). From professional thermographers to in-house maintenance engineers, from pest inspectors to building Inspectors, our training courses are designed to provide you with the skills you need to perform your surveys with confidence, competence and most important-ly, results. For almost 20 years, IPI has provided expert predictive maintenance ser-vices, including training, sales support and professional consultancy to industry. Our trainers are all professionally certified, have decades of real world experience, and are qualified in training and assessment (TAE 40110) in Australia. Our SIM Centre training facility has been purpose built as a state of the art learning facility, complete with real world simulations and the latest equipment to help prepare you for any situation you may encounter in the field.  

For Predictive Maintenance Technologies

 

IPI Learning Brochure_VIB2 - Version 1

 T Y P E S O F T R A I N I N G

There isn’t one single type of training that is suitable for

everyone. That’s why we offer classroom, distance, flexible,

and onsite learning, and refresher courses.

Learn more about the types of training by visiting

www.infraredtraining.com.au/types-of-thermography-training

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F I N D M O R E I N F O R M A T I O N To find out more about course

locations, learn about our trainers & facilities and get

answers to some of our frequently asked questions visit

www.infraredtraining.com.au/infrared-thermography-course-

dates-locations/ Alternatively you can call or email us with any questions.

H O W T O R E G I S T E R To see course schedules and

availability visit www.infraredtraining.com.au.

You can then register directly on the training website or you can complete the registration form

included in this information pack and return it by fax or email.

STUDENT SUPPORT Provided through: Comprehensive websites

- Infraredtraining.com.au - Cita.org.au

On-Site consulting & mentoring

- Program setup - Program audits - On-site training and

mentoring Free advice from expert

thermographers - Phone - Email - Web forum

THE TRAIN ING CENTRE Our dedicated training facility and simulation centre provides the perfect environment for our unique hands-on learning style. Quite simply it’s the best training you will get for performing what we call “real world thermography”. IPI is independent of any equipment manufacturer and our classrooms are open to all brands of equipment. As such, our courses are presented without equipment bias or sales hype. All major brands of cameras are featured for training purposes and our instructors have years of experience to assist you on all makes and models of equipment.

LOCATIONS MELBOURNE The Sim Centre Training Facility 15/634-644 Mitcham Rd Mitcham VIC 3132 PH: (03) 9872 5055 SYDNEY Holiday Inn Potts Point 203 Victoria St Sydney NSW 2011 PH: +61 (0)2 9368 4000

BRISBANE Rendezvous Studio Hotel Brisbane On George 103 George Street Brisbane QLD 4000 Australia PH: +61 (0)7 3221 6044 NEWCASTLE MACKAY

PERTH Rendezvous Studio Hotel Perth Central 24 Mount St Perth WA 6000 PH: +61 (0)8 9481 0866 For further information on course locations please visit www.infraredtraining.com.au

 

TYPES OF TRAINING CLASSROOM LEARNING Our open enrolment thermography training courses are regularly held in Melbourne and at other locations throughout Australia. Open enrolment courses offer several distinct advantages to students. Among these are: Classroom setting dedicated to infrared training Opportunity to meet with other professionals from around the world Ability to test drive several types of infrared cameras Freedom from the constant distractions of the office

FLEXIBLE LEARNING IPI Learning ’s Flexible Learning certified thermography courses allow you to complete the theoretical portion of your certification in your own time, at your own desk, as well as enjoying the interactive benefits of classroom learning for the practical experiments and equipment operation. The Flexible Learning thermography courses are perfect for people who: Don’t have time to spend 5 days in a classroom Understand that hands on experience is an essential part of a thermography

certification Are self-employed contractors who need to study after hours or to juggle it

with work commitments Are essential employees who need the flexibility to study in between doing

their daily tasks at work

D ISTANCE LEARNING A selection of IPI Learning’s thermography training courses are available through our Distance Learning program. Our online training courses enable you to take your infrared training wherever and whenever it’s convenient for you. With IPI Learning’s Distance Learning, you get the same quality course content for which we are famous. We utilize state-of-the-art web servers and dynamic multimedia

resources to provide a unique, quality educational experience. Distance Learning Courses are divided into narrated one-hour online

infrared lecture training units allowing you to work at a pace that’s convenient for you.

WHO SHOULD APPLY

Anyone who wants to be capable of confidently diagnosing a wide range of fault conditions, correcting certain conditions, and taking accurate measurements, needs to take this course.

Vibration Analysis – Level 2

training focused on real world challenges

KEY INFORMATION

Course Name Vibration Analysis – Level 2

Course Code VIB2

Entry Requirements Minimum 6 months experience

Study Mode Classroom Learning, Onsite Learning

Classroom Learning Course Times

4.5 Days: Day 1-4 8:30am – 4:30pm Day 5 8:30am – 1:00pm* *approximate completion time

Locations Melbourne**, Sydney**, Brisbane**, Perth**

Assessment Written Exam, Practical Assessment

Fees $2,850.00 +GST

Exam Fee $350.00 +GST

**Note that this course is not held at our regular training locations. Course venue will be confirmed on registration.

PROVIDING INDEPENDENT, UNBIASED INFORMATION

Do you already have an understanding of vibration fundamentals and want to become more confident and accurate in your diagnoses? Then you will enjoy this course!

COURSE OVERV IEW The Vibration Analysis Level 2 course is intended for personnel who have at least 12 months vibration analysis experience, and who need to be able to take good data (and decide how the data collector should be set up); analyse a range of fault conditions; and understand balancing and alignment.

ENTRY REQUIREMENTS

A minimum of six months experience performing vibration analysis and a good understanding of the fundamentals. Level 1 Vibration Analysis training is highly recommended. Note that 18 months experience is required in order to become certified.

CERTIF ICATION & RECOGNIT ION The training course strictly follows ISO 18436-2 and 18436-3. The optional Certification Exam is provided by Mobius Institute Board of Certification, which is ISO/IEC 17024 accredited in accordance with ISO 18436-1 and ISO 18436-2. Students who meet the experience requirements, complete the course and pass the examination will become certified according to ISO 18436-1 and ISO 18436-2, providing the highest recognised certification available anywhere.

FEES Course tuition includes: all course presentations and reference materials and an informal exam. The Certification Exam incurs an additional cost.

comprehensive content dedicated instruction

The course provides a comprehensive study of machinery faults and their associated spectrum, time waveform and phase characteristics. Additional topics covered include: signal processing, data collection, and corrective active actions. Review of maintenance practices Review of condition monitoring technologies Principles of vibration

Complete review of basics Waveform, spectrum (FFT), phase and orbits Understanding signals

Data acquisition

Transducer types, selection, and mounting Measurement point selection Following routes, test planning, measurement

errors Signal processing

Filters, sampling, aliasing, dynamic range, windowing

Resolution, Fmax, data collection time, averaging

Vibration analysis

Spectrum analysis methodology Introduction to timewaveform, phase and orbit

analysis Enveloping, shock pulse, spike energy, Peak

Vue

Detailed fault analysis Natural frequencies and resonances Imbalance, eccentricity and bent shaft Misalignment, cocked bearing and soft foot Mechanical looseness Rolling element bearing analysis Analysis of induction motors, gears, belts,

pumps, compressors and fans Lots of case studies and exercises for

participants Equipment testing and diagnostics

Impact testing (bump tests) Phase analysis

Corrective action

General maintenance repair activities Review of the balancing and shaft alignment

process Successful condition monitoring program

Setting baselines and alarm limits Report generation, reporting success stories

Acceptance testing and ISO standards

KEY LEARNING OUTCOMES You will come away from this course with a solid understanding of:

Well designed program and the reliability centered maintenance approach (with precision balancing, alignment, lubrication and resonance control) will improve the OEE and therefore the bottom line

Condition Monitoring Technologies: acoustic emission, infrared thermography, oil analysis, wear debris analysis, electric motor testing

How machines work – via supplementary self-study using the ”Equipment Knowledge” section

Select the correct measurement location and axis, and collect good, repeatable measurements

What the Fmax, resolution, averaging and other analyser setting mean, and how to select the optimum settings for a wide variety of machine types

Analyse vibration spectra, time waveforms, envelope and phase measurements

Diagnose a range of fault conditions: unbalance, eccentricity, misalignment, bent shaft, cocked bearings, looseness, rolling element bearings faults, journal bearing faults, gearbox faults, resonance, and other conditions

How to set alarm limits manually and with statistics

How to balance and align a machine, and correct a resonance condition

COURSE CONTENT