Click here to load reader

Flowserve DDC

  • View
    156

  • Download
    1

Embed Size (px)

Text of Flowserve DDC

Limitorque Actuation Systems

FCD LMAIM5001-00 (Replaces 435-11000)

LimitorqueDDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation SystemsMaster Station Installation and Operation Manual 2004 Copyright Flowserve Corporation. All rights reserved. Printed in the United States of America. Disclaimer No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from Flowserve. While every precaution has been taken in the preparation of the book, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. This document is proprietary information of Flowserve furnished for customer use ONLY. No other uses are authorized without written permission of Flowserve. Flowserve reserves the right to make changes, without notice, to this document and the products it describes. Flowserve shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this document. This manual contains information that is correct to the best of Flowserves knowledge. It is intended to be a guide and should not be considered as a sole source of technical instruction, replacing good technical judgment, since all possible situations cannot be anticipated. If there is any doubt as to exact installation, configuration, and/or use, please contact Flowserve at 1-800-225-6989. The choice of system components is the responsibility of the buyer, and how they are used cannot be the liability of Flowserve Corporation. However, Flowserves sales team and application engineers are always available to assist you in making your decision. MS-DOS is a registered trademark of Microsoft Corporation. IBM-PC is a registered trademark of International Business Machines Corporation. Belden is a registered trademark of Belden, a division of Cooper Industries, Inc.

2

DDC-100 Master Station II Installation and Operation Manual

FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation Systems

FCD LMAIM5001-00

DDC-100 Master Station II Installation and Operation Manual

3

Flow Control Division

Limitorque Actuation Systems

4

DDC-100 Master Station II Installation and Operation Manual

FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation Systems

1

Introduction

1.1

OverviewThe Limitorque Master Station II is a revolutionary step forward in control technology. The device is capable of controlling up to 250 actuators, offers full redundancy, provides easy-to-use HMI interfaces, and allows for high-speed data-transfer via a Modbus DCS port or Modbus Ethernet port. In addition, a built-in web server can be used for monitoring network status from any remote station using TCP/IP. Web server operation is covered in Section 18.

1.2

User Rights OverviewThe Master Station requires users to login. Three user role levels are provided: View, Control, Configure. Each role includes the rights of the lesser roles, i.e. Control includes Views rights, and Configure includes Controls rights and Views rights. View: the user can view the network status and the activity log. No control or configuration functionality is available. Control: in addition to Views rights, the user has the ability to control MOVs. Configure: in addition to Controls rights, the user has the ability to configure the Master Station and the Network. The default passwords for each role are: View: 100 Control: 200 Configure: 300 These passwords can be changed by the Configure user. Changing passwords is discussed in Section 9.

FCD LMAIM5001-00

DDC-100 Master Station II Installation and Operation Manual

5

Flow Control Division

Limitorque Actuation Systems

1.3

LoginWhen the Master Station starts, it loads the default startup screen (Figure 1-1). Figure 1-1: The Introduction screen

Limitorque

Press Anywhere to Begin

ACTIVE

Touching any part of the screen will load the login screen (Figure 1-2). Note: If the screen is blank and the green LED is illuminated, touch the display to exit the screen saver mode. Figure 1-2: The Login screen

Login: Please Enter Your Password

****7 4 1 8 5 2 0 9 6 3Cancel

DEL

CLR

Help

E N T

Note: Each user level must be a unique password. Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the user to the Main Menu (Figure 1-4). If Help is pressed on the password screen, the user is given the opportunity to reset all passwords to the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password. Passwords are easily configured via the Change Passwords screen (Figure 9-4).6 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation SystemsFigure 1-3: The Login Help screen

Login Help: Enter the Reset Password

****7 4 1 8 5 2 0 9 6 3

Touching an Edit button will take the user to a screen similar to Figure 6-4. Each screen provides information about the parameter being configured, the current value, and the valid values or range. Figure 6-4: The Timeout Edit screen

Timeout Current Value:350

MOVs are represented by green/red lamps. Active MOVs are green, while inactive MOVs are red. Touching the number of an MOV will toggle its state from Active to Inactive or Inactive to Active. By selecting the Next button, the Master Station screen will advance to the next screen to enable/disable additional MOVs. There are eight screens for activating all 250 MOVs. Table 6-1: MOV activation pages Page 1 of 8 2 of 8 3 of 8 4 of 8 5 of 8 6 of 8 7 of 8 8 of 8 MOVs 1-32 33-64 65-96 97-128 129-160 161-192 193-224 225-250

FCD LMAIM5001-00

DDC-100 Master Station II Installation and Operation Manual

29

Flow Control Division

Limitorque Actuation SystemsThis page is intentionally blank.

30

DDC-100 Master Station II Installation and Operation Manual

FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation Systems

7

DCS Port Configuration

7.1

IntroductionDCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address, RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16. These screens allow the user to configure the DCS port for operation. The first screen presented allows the user to configure Baud Rate, Retries, Parity, and Electrical connection (Figure 7-1). Figure 7-1: The Configure DCS Port screen

Configure DCS Port Baud Rate 4800 9600 19200 38400 57600 115200 Stop Bits 1 2 Parity None Even Odd Electrical RS-232 RS-422 RS-485

>

Touching Next >> will take the user to the next DCS Port configuration screen on which the DCS Port Address, RTS ON Delay, RTS OFF Delay, and HMI control may be disabled when DCS communication traffic is active (Figure 7-2).

FCD LMAIM5001-00

DDC-100 Master Station II Installation and Operation Manual

31

Flow Control Division

Limitorque Actuation SystemsFigure 7-2: The DCS Port Configuration screen

DCS Port DCS Address: RTS ON Delay (ms): RTS OFF Delay (ms):1 0 0

EDIT EDIT EDIT

HMI State during DCS Comm Traffic HMI Control On

>

Touching EDIT next to DCS Address, RTS ON Delay (ms) or RTS OFF Delay (ms) will allow the user to enter new values. Figure 7-3: DCS Port Address screen

DCS Port Address Current Value:1

> button will display a sample Data Table for the first 12 registers (Figure 7-8). Note: Once the selection is made, the Store button must be pressed for the configuration to be stored. Figure 7-8: The Sample Data Table screen

Data Table Modbus Function Code 03 Reg.# MOV# Meaning 40001 40002 40003 40004 40005 40006 1 1 2 2 3 3 Pos Status Pos Status Pos Status Reg.# MOV# Meaning 40007 40008 40009 40010 40011 40012 4 4 5 5 6 6 Pos Status Pos Status Pos Status

> button will display a sample Data Table for the first 12 coils (Figure 7-10).

38

DDC-100 Master Station II Installation and Operation Manual

FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation SystemsFigure 7-10: The Data Coils screen

Data Table Modbus Function Code 05 Coil# MOV# Meaning 0001 0002 0003 0004 0005 0006 1 1 2 2 3 3 Close Open Close Open Close Open Coil# MOV# Meaning 0007 0008 0009 0010 0011 0012 4 4 5 5 6 6 Close Open Close Open Close Open

> button will display a sample Data Table for the first 12 control or command registers (Figure 7-13). Figure 7-12: Sample Data Table for Modbus Function Code 06/16

Data Table Modbus Function Code 06 Reg.# MOV# Meaning 45001 45002 45003 45004 45005 45006 1 2 3 4 5 6 CMD CMD CMD CMD CMD CMD Reg.# MOV# Meaning 45007 45008 45009 45010 45011 45012 7 8 9 10 11 12 CMD CMD CMD CMD CMD CMD

Valid Range: 1-255 3rd octet of IP Address for this CPU ___ ___ ### ___

7 4 1 0

8 5 2 .

9 6 3CLR

DEL

E N T

Figure 8-5: Edit Octet Four screen

IP Address 1 Current Value:100

>

100

Valid Range: 1-255 4th octet of IP Address for this CPU ___ ___ ___ ###

7 4 1 0

8 5 2 .

9 6 3CLR

Search related