energy solutions private limited

C N G • H Y D R O G E N • H C N G S O L U T I O N

C O M P A N Y P R O F I L E

f u e l l i n g t h e f u t u r e

f u e l l i n g t h e f u t u r e

Sales Growth

We have a team of trained engineers who

interact with OEMs from the initial stages

of the project and assist them in specifying

the best suited products for their alternate

fuel vehicles. Customers confidence in

our ability to provide the safest and most

reliable products is reflected in our rapid

growth in a relatively short period of time.

Greenfuel can provide the following

solutions to its customers:

• Best suited components for CNG/

Hydrogen or H+CNG vehicles

• Sub-assembled and pressure-tested

components for mass produced

CNG vehicles

• Complete end-to-end solutions for

CNG vehicles

2006- 2007

2007- 2008

2008- 2009

2009- 2010

A B O U T U S

Greenfuel’s area of expertise is in providing solutions for CNG, Hydrogen and

H+CNG (HythaneTM) fuel vehicles. The company’s CNG system solutions

are fitted in more than 10,000 vehicles that include buses, trucks, light

commercial vehicles and passenger cars. Our products therefore have a

proven track record in different vehicle segments, making us the preferred

partner for our customers alternate fuel programs.

WEH GAS TECHNOLOGY GMBH (GERMANY) provides filling receptacles for bus, trucks & cars, check valves, CNG filter & filling nozzles etc.

f u e l l i n g t h e f u t u r e

O u r E x c l u s i v e B u s i n e s s P a r t n e r s

WEH GmbH Illertissen was founded in 1973. By 1980, the performance spectrum was expanded through the development and design of special test connectors for leak testing. Starting in 1986, WEH GmbH laid the foundation of the worldwide NGV1 standard by developing a complete line of products to accommodate NGV refueling at self-serve fueling stations.WEH today offers a complete range of CNG, Hydrogen(250,350 + 700bar) H+CNG filling products. All components are certified to international safety standards like ECE R110, ISO 14469-1 etc.

SSP Fittings Corp – USA is one of the leading suppliers of high pressure fluid system components used in CNG applications. For over 80 years, SSP has exhibited an expertise in the precision machining of tight tolerance; high quality fitting components. SSP is located on a 25-acre property southeast of Cleveland, Ohio in North America’s manufacturing heartland. Within their modern 165,000 square foot manufacturing facility, SSP has developed the internal ability to control its manufacturing variables as much or more than any other fittings’ manufacturer. All fittings products certified to international safety standards like ECE R110 etc.

SSP FITTINGS (USA) provides stainless steel double ferrule

fittings, SAE Torque tightened fittings, SS tubes, isolation

valves & bleed valves etc.

f u e l l i n g t h e f u t u r e

O u r E x c l u s i v e B u s i n e s s P a r t n e r s

OMB-Saleri Spa was founded in 1980. OMB Saleri S.p.A is one of the leaders in the production and development of a full range of products for automotive applications, for the aftermarket and the OEM’s; such as filling charge valves, automatic cylinder valve with vapour-boxes, cut-off valves and resistive gauges. OMB’s products carry all the major European and International Certifications like ECE R110, CCOE approvals, ISO 15500 etc.

OMB SALERI S.P.A. (ITALY) provides Manual & automatic cylinder valves, High pressure

solenoid valves, CNG and LPG accessories

RAM Regulators is an industrial company – a reference in the development of pressure reduction devices for the gas supply of internal combustion engines. RAM Regulators strenghth is the ability to support the customer in the selection of suitable products. The CNG regulators of RAM use membrane/lever/spring systems and to pressure reduction stages alongwith a servo-circuit, to achieve a stable and precise outlet pressure. RAM regulators have international CNG safety standard approvals like ECE R110 & ISO 15500.

RAM REGULATOR S.r.l (ITALY) CNG pressure

regulators

Rail S.p.A. is a company founded by Mr. Luigi Stevani and OMB-Saleri S.p.A. in 2006. Rail’s main business is to provide Sequential Injectors for LPG/CNG. Rail offers a wide range of accessories such as filters, nozzles, LPG/CNG solenoid valves, multivalve, copper pipes, rubber hoses and so on. All the Rail products are certified to relevant CNG/LPG safety standards like ECE R67 and ECE R110.

RAIL S.P.A. (ITALY) provides CNG/LPG injectors,

low pressure filters, nozzles etc.

f u e l l i n g t h e f u t u r e

C o m p a n y M i l e s t o n e s

2007• Awarded TATA Motors Marco Polo Low Floor CNG

Bus project.

• Awarded JCBL CNG Low Floor Bus project for

supply to BEST

2008• Started supplies to Tata Xenon CNG vehicles in Thailand.

• Due to the excellent performance of our products, TATA specified Greenfuel products in all their

vehicles such as SFC407, LP1510, LP1613,LP 909 etc.

• Successfully completed the HCB CNG Bus project with Eicher Motors.

• Supplies begin to the company CEV for Hyundai 0 Km CNG project.

2009• Supplies start to Eicher Motors for all their

CNG commercial vehicles.

• Selected by Maruti Suzuki India Ltd. to

supply sub-assembled, pre-tested CNG

parts for their factory fitted CNG vehicles.

• Begin supplies to Tata Ace, Ace Magic,

Swaraj Mazda .

2010• Move to a new location at Manesar (Haryana)

for the sub-assembly and pressure testing of

CNG parts that are supplied to mass produced

Maruti Suzuki CNG vehicles.

• Supplies for SOP of Maruti Suzuki CNG

vehicles begin.

• SAP® B1 is implemented at Greenfuel.

A c h i e v e m e n t s

First & only company in India

• To do complete high pressure CNG system for Low floor Busses.

• Whose HP solenoid valves have completed more than 1 million Kms cumulative on buses.

First company in India to introduce

• Two ferrule Stainless Steel Fittings to OEM’s

in India.

• Solenoid Cylinder Valves used by OEM’s.

• NGV1 filling receptacles to OEM’s.

2006Greenfuel was founded in October 2006

for the complete integration of High

Pressure systems for CNG vehicles.

f u e l l i n g t h e f u t u r e

• Only company in India that

does sub-assemblies and

pressure testing at 300 bar for

supply to mass production of

CNG passenger vehicles.

f u e l l i n g t h e f u t u r e

WE have been able to meet long time demand

of the various OEMs to provide the facility of

integrating various parts into sub-assemblies

offline, and get the various component pre

tested for its functionalities as per the

desired standard before onward

supply so that they need not re-

check and rework as the parts

come with zero leakage.

We ensure a FIFO

system and complete

traceability of all the

parts supplied by us. Our

QMS implementation

plan is at an advance

stage and we target

to achieve ISO/ TS

certification by 2011.

G r e e n f u e l C a p a b i l i t i e s

We have test beds to test the

sub-assemblies at 300 bar pressure

with Nitrogen Gas and have a

current capacity of doing 10,000

such assemblies per month.

We have a 20,700 Sq. Feet plant at IMT Manesar, Haryana, with a facility for

sub-assembly and testing of high pressure CNG sub- assemblies.

Greenfuel plant at Manesar

f u e l l i n g t h e f u t u r e

C u s t o m e r R e f e r e n c e s

(CEV)HYUNDAI MOTORS INDIA LIMITED• Santro CNG • Accent CNG

TATA MOTORS

• LPO 1623 (Low floor Bus) • LPO 1510 (standard Bus)• LP 1613 • LP 407 (LCV) • SFC 407 (LCV) • LP 909• Xenon (Thailand)• Winger • Ace Load Carrier• Ace Magic

CERITA MOTORS (JCBL)• JC12LC (Low Floor Bus) • VT12UC (Tarmac Coach)

MARUTI SUZUKI INDIA LTD• Alto• Zen Estilo• Wagon-R• SX4• Versa

SWARAJ MAZDA

EVEREST KANTO CYLINDERS LTD

LIZER CYLINDERS

NITIN CYLINDERS LTD.RAMA CYLINDERS PVT. LTD

VOLVO EICHER COMMERCIAL VEHICLES • HCB (Standard Bus

with long range) • 10.95 (LCV)

MAHINDRA

ASHOK LEYLAND

f u e l l i n g t h e f u t u r e

G r e e n f u e l S e r v i c e s

We have resident engineers based at Lucknow, Pantnagar, New-

Delhi, Pune and Chennai in order to ensure faster responses

for technical support and assistance. We also offer services in

Bangladesh through our local partners.

All our resident engineers and service personnel go through a very

rigorous 45-day training program. This training equips them to provide the highest level of

service support to our customers.

Apart from immediate on-call service we also offer the following to our customers:

• Training programs at the manufacturing plant to train the

technicians and production personnel on how to install and

handle CNG parts.

• Training programs at the customers’ service centres for after

sales service of CNG vehicles.

• Prototype fitment of new vehicles from concept stage

to realization.

• Performance monitoring of prototype vehicles during field trials.

Customer Objectives

• Selection and supply of components

• System Design

• Layout• Fitment support on vehicle• Testing

• Training• Handover• Operating and

Instruction Manuals• Field performance

monitoring and feedback

DESIGN & PROJECT CYCLE

f u e l l i n g t h e f u t u r e

Greenfuel Energy Solutions Pvt. Ltd.Plot No. 62, Sector - 4

IMT Manesar, Gurgaon 122 050

T: (+91) (0)124 4999800F: (+91) (0)124 4999822

E: info@greenfuelenergy.inwww.greenfuelenergy.in