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Emmett Peter Director, Worldwide Safety and Assurance
Walt Disney Parks and ResortsMarch 27, 2007
Quality Assurance and Quality Engineering at Disney
In Attendance from Disney
Nat Doersam
Manager, Quality Assurance
Disneyland Resort
Rich Smolowitz
Manager, Quality Assurance
Walt Disney World Resort
Agenda • Disney and Space
• Our Community
• Disney’s Quality Culture– Quality Assurance
• Show• Operational• Ride
– Quality Engineering– Quality Audit
• Global Sourcing
Disney and Space Exploration
• Space travel and exploration was always a fascination for Walt Disney. Disney produced three space-themed television specials in the 1950s -- "Man in Space," "Man and the Moon" and "Mars and Beyond."
• The three specials included participation from leading space scientists including Dr. Wernher von Braun, Willy Ley and Heinz Haber.
Now, Walt Disney World Resort guests can take a trip to Mars aboard Mission: SPACE at Epcot. Guests experience a pulse-racing liftoff and
the sensations of traveling in outer space on an out-of-this-world mission to Mars.
Studio Entertainment Consumer Products
Media NetworksParks & Resorts
CompanyThe
Domestic Parks & Resorts
International Parks & Resorts
Over 200,000 ride mass
transit on a single day
4 Theme Parks, 2 Water Parks, 95 Attractions,
25,366 Rooms
Largest single site employer in the US
with over 58,000 employees
750 watercraft, 14.7 lane miles of elevated beam way
for 12 monorails & 260 buses
Similarities and Differences • Continuous focus on efficiencies and speed to market
• Managing risk
• Pressure surrounding a launch and launching an attraction
• Media scrutiny
• Keeping machinery running, and running, and running….
• Facing the many issues of safety and quality in the workplace
Disney and Safety
Safety is the cornerstone of our four keys to quality:
• Safety
• Courtesy
• Show
• Efficiency
Show QualityShow Quality
Show Quality - Subjective
SafetySafety
ReliabilityReliability
ShowShowQualityQuality
ObjectivObjectivee
SubjectiveSubjective
SRSR PIPI PSPS MGMG OIOI
Obj
ectiv
Obj
ectiv
eeSu
bjec
tiv
Subj
ectiv
ee
Integrated PlanningIntegrated PlanningAsset Mgmt Asset Mgmt
ProgramProgram
R&MR&M
Sample Map Outlining VPI Points
VPI Rating ScaleRating Definitions – Guest Perspective
ACategory is in good condition,
presenting good show.
BCategory is in fair condition,
requiring minor/planned attention.
CCategory is in poor condition,
requiring significant/immediate attention.
SAMPLE VPI CATEGORY SUMMARY
STRATEGY
CATEGORY A's B's C's C% Impact Cost
Worst Furniture 34 10 18 21% Med Low
Rails/Poles 49 18 17 20% Med Med
Custodial*** 45 30 15 17% High Low
Low Paint 57 29 11 13% High Med
High Paint 55 23 7 8% Med High
Props/Awnings 69 12 5 6% Low Low
Hardscape 71 19 4 5% Med High
Landscape 73 14 4 5% Med Med
Structural 90 5 3 3% Low High
Best Signs/Graphics 89 5 2 2% Med Med
Total 632 165 86
*** Custodial = Specialty Cleaning
Operational Excellence
6 Core
Operator Positions
GLO
BAL WD
W
8 Attraction
Classifications
11
Disney
Theme Parks
4
WDW
Theme Parks
265
Disney
Attractions
100
WDW
Attractions
3.3 Billion Worldwide
Guest Interactions
1.08 Billion WDW
Guest Interactions
Attractions Alignment
Greeter, Grouper, Load, Dispatch, Unload, Tower
Rotating, Dark, Flume, Coaster, Simulator,
Theatre, Watercraft, Walkthrough
Disney’s Wild About SafetyDisney’s Wild About Safety
http://disney.go.com/safety/
Safety Communication & Instruction
Ride Quality Assurance
Unusual Inspection
Space Entry
Quality Engineering
Procedure Development
MaintenanceMAXIMOJob Plans
MR
Maintenance
OGNDT
MAXIMOJob Plans
AttractionOperation
Testing&
Inspection
Systematic Training & Certification ProgramSystematic Training & Certification Program
RL PM Due Reports
Lightboard
Auditing
GET WHAT YOU WANT
(OUTPUT)
WHAT YOU WANT(INPUT)
TRAINING DELIVERY(CONVEYING EXPECTATIONS)
• OEO• OPERATIONAL AUDIT• REFRESHER TRAINING• TRAINER ACCOUNTABILITY
• MANUFACTURER’S REQUIREMENTS• OPERATING GUIDES• PRE-OPENING CHECKLISTS• FEDERAL/STATE REQUIREMENTS
• TRAINER SELECTION• TRAINING GUIDES/TRAINING TOOLS• TRAIN-THE-TRAINER SESSIONS• TRAINER DEVELOPMENT• OJT/TRAINING SESSIONS• UPDATE TRAINING
• KNOWLEDGE ASSESSMENTS• PERFORMANCE ASSESSMENTS• MANAGER REQUALIFICATIONS
SOURCE CONTENT(SETTING EXPECTATIONS)
ASSESSMENTS(EVALUATING UNDERSTANDING)
REINFORCEMENT (ENSURING CONSISTENT RESULTS & COMPLIANCE)
Audit Structure
Tier 3Global Peer
- Global Annual Audit
•Global Peers & Partners
•Compliance with ASTM F-24 & F-770
•Best Practices and Recommendations
Tier 1Business Unit
- Operations Local Program
- Maintenance Local Program
•Day to Day Sustainment
•All Levels of Cast Involved
• Measures Practice vs. Established Expectations
Tier 2Quality Assurance
- QA Oversight Program
•Compliance with ASTM F-24 & F-770
•Legislative Enforcement Interface
•Annual Certification of Compliance
Tier 4CSO Auditors
- CSO / Legal Directed Investigation
•Incident Based Observations
•Unannounced Audits of Operations, QA, & Maintenance
•Post Incident Investigation Coordination
Global Sourcing
SBL – Beijing ChinaHKDL Small World Ride Design and
Production
October 2006
SBL is located in Beijing
5th RING RD
3rd RING RD
4th RING RD
OFFICES
WELD SHOP
MACHINE & ASSYSHOPS
FRP & PAINTSHOPS
WAREHOUSING
CANTEEN
DORMS
OUTDOOR ASSYAREA, PAINT, & MOLD
STORAGE
OUTDOOR STAGING AREA
SBL – Beijing China
Summing Up….
Our Cast is our Greatest Asset
“You can dream, create, design and build themost wonderful place in the world but it requires
people to make the dream a reality!”
Walt Disney