EATON- final PPT

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MECHATRONICS LABORATORY

M S Ramaiah Institute of Technology Bangalore-560054

Proposed to be setup UnderT E Q I P

Technical Education Quality Improvement Program

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ABOUT THE DEPARTMENTThe Mechanical engineering department started with the institution in 1962 with a student strength 60 and staff strength of 8. Over the last 40 years it has grown from strength to strength and has an intake of 180 students in UG and offers two PG courses (Manufacturing Science & Engineering and Computer Integrated Manufacturing). The Department is approved research center of VTU with 26 registrants for M.Sc/ Ph.D. All the faculty have Masters degree and 8 of them hold Doctoral degrees and are recognized Ph. D guides. The Department has plans for starting M. Tech (Machine Design) Course from the next academic year.

About M S Ramaiah Institute Of TechnologyM S Ramaiah Institute Of Technology, a premier Engineering Educational institute was started in the year 1962 by Late Dr. M.S. Ramaiah, a great visionary, Industrialist, Educationist and Philanthropist. Today, MSRIT is one of the foremost names among prestigious Engineering colleges in India . It has acquired the coveted ISO certification well as accreditation from the National Board of Accreditation. MSRIT offers 13 UG and 10 PG programs under different disciplines. Eight of the departments are also recognized research centers for Ph.D. and M.Sc Research Programs of VTU.

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Mission

To setup a laboratory which provides a clear and complete

knowledge of the understanding and utilization of the basics of

mechanical, electrical and electronic engineering concepts to design, build, test and control

various Mechatronic products and systems.

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PRIMARY OBJECTIVE

Is to educate through

Simple charts , block diagrams & Overhead Transparencies

Magnetic symbols

Educational Videos, C D’s, V C D’s and DVD’s

Animation of the working principle of various Mechatronic elements

Cut-away sections, Transparent models and Simple working models

Simulation and Training software

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LABORATORIES TO BE SETUP UNDER

MECHATRONICS LAB

HYDRAULICS AND PNEUMATICS LAB

SENSOR AND TRANSDUCER LAB

ELECTRICAL LAB

ELECTRONICS LAB

COMPUTER LAB

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PROPOSED LAYOUT OF THE LABORATORY

Hydraulics &

Pneumatics Lab

10’ X 15’

Sensor&

TransducerLab

13’ X 10’

ElectronicsLab

15’ X 20’

Computer Lab

15’ X 10’

Electrical Lab

12’ X 10’

Drilling Machine

Stores

Staff Room cumOffice

15’ X 12’

C N CMilling

CNCTurning

SurfacePlate

Table forMechatronic

Product Assembly

Fitting Table

Table forMechanicalHardware Assembly

Grinding Machine

50’ X 56’

DOOR

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HYDRAULIC POWER PACK

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PRESSURE RELIEF VALVES


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DIRECTIONAL CONTROL VALVES


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FLOW CONTROL VALVES


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HYDRAULIC MOTORS


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HYDRAULIC PUMPS


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HYDRAULIC CYLINDERS


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TELESCOPIC CYLINDER


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ACCESSORIES

FLEXIBLE HOSES

PIPE LINES

SUB BASES

BLEED VALVES

PRESSURE GUAGES , PRESSURE SENSORS

FLOW MEASURING INSTRUMENTS


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4/2-way hand lever valve 4/3-way hand lever valve with re circulating mid-position Pressure relief valve / Pressure sequence valvePressure relief valve, piloted3-way pressure reducing valve 2-way flow control valveNon-return valveDiaphragm accumulator with shut-off blockHydraulic motorDouble-acting cylinderWeight Non-return valveFlow control valveOne-way flow control valveShut-off valveBranch teePressure gauge

BASIC HYDRAULICS TRAINER KIT

PANEL BOARD FOR HYDRAULIC CIRCUITS

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SIZING OF PUMPS AND VALVES

INSTRUMENTATION FOR DETERMINING THE

VOLUMETRIC EFFICIENCY

HYDRAULIC EFFICIENCY

OVERALL EFFICIENCY

OF

Hydraulic Circuits

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PNEUMATIC CYLINDER


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BASIC PNEUMATICS TRAINER KIT


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INDUCTIVE PROXIMITY SENSORS

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HALL EFFECT SENSORS


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HALL EFFECT SENSORS

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EDDY CURRENT PROXIMITY SENSORS

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EDDY CURRENT PROXIMITY SENSORS

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CAPACITIVE PROXIMITY SENSOR

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SIGNAL CONDITIONING CIRCUITS

OPERATIONAL AMPLIFIERS { OP-Amps }

Analog Signal Processing [ A S P ]

Noise reduction Techniques

Analog or Digital signals

A to D converters and D to A converters

Electronic FILTERS

DISPLAY SYSTEMS ( C R O )

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ELECTRICAL LAB

CONVERSION OF POWER

AC to AC - step down / up

AC to AC - one frequency to another frequency

AC to DC – Rectifiers--Half wave and full wave

DC to AC -- Inverters

DC to DC –Straight DC to Chopped DC [ PWM]

S M P S

U P S

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ELECTRICAL LAB

ELECTRICAL ACTUATOR

MOTOR

B L DC Motor --- Brushless Permanent Magnet DC Motor

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ELECTRICAL LAB

ELECTRICAL ACTUATOR

MOTOR

STEP MOTOR / STEPPER MOTOR / VERNIER MOTOR

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SERVO MOTOR --- D C & A C

ELECTRICAL LAB

ELECTRICAL ACTUATOR

MOTOR

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ELECTRICAL LAB

ELECTRICAL ACTUATOR

MOTOR

LINEAR MOTORS

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ELECTRICAL LAB

SIZING AND SELECTION OF MOTORS

MOTION & LOAD ANALYSIS

ACTUATOR SELECTION

TORQUE Vs SPEED Characteristics

LOAD Vs SPEED Characteristics

Determination of Load torque

Determination of starting torque

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ELECTRICAL LAB

AC MOTORS

INDUCTION MOTORS

SYNCHRONOUS MOTORS

SINGLE AND MULTI PHASE MOTORS

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ELECTRICAL LAB

CONTROLLERS FOR MOTORS

SPEED Increasing or Decreasing

SWITCHING On Or Off

Direction of Rotation CW

Direction of Rotation CCW

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CONTROLLERS FOR MOTORS

ELECTRICAL LAB

Electronic Commutator

Frequency control and Flux control

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ELECTRONICS LAB

SOLID STATE ELCTRONICS

JUNCTION DIODES

S C R -- Thyristors

BIPOLAR JUNCTION TRANSISTORS

Field Effect Transistors----- Junction F E T

Field Effect Transistors----- M O S F E T

Bread Board or General Purpose Board

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ELECTRONICS LAB

INTEGRATED CIRCUITS – I C’s

Micro processors---- p

Micro Controllers --- C

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COMPUTER LAB

Software for Design and Simulation

3 D simulation

3 D modelling

Robot programming

Offline Progarmming

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COMPUTER LAB

Software for Pneumatic circuits design and simulation

Software for Hydraulic circuits design and simulation

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COMPUTER LAB

Compilers for C and C++

Compilers for Assembly Languages

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COMPUTER LAB

Programmable Logic Controllers --- P L C’s

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MECHANICAL TRANSMISSION SYSTEMS

ROTARY TO LINEAR MOTION CONVERTERS

RECIRCULATING BALL SCREWS AND NUTS

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ROLLER SCREWS

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RACK AND PINION DRIVES---- Without Back Lash

(SPLIT PINIONS)

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TORQUE TRANSMITTING ELEMENTS

GEAR BOXES

FLEXIBLE COUPLINGS

TIMING BELTS

C V T Systems

Continuously Variable Transmission Systems

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INSTRUMENTATION

OPTICAL ENCODERS– Absolute & IncrementalLINEAR SCALES

RESOLVERSTACHO METERS

DYNAMOMETERS [TORQUE Measurement]VOLT METERS

AMMETERSWATT METERS

ENERGY METERSPRESSURE TRANSDUCERS

LOAD CELLSSTRAIN GAUGES

C R O, THERMOCOUPLE ELECTRONIC WEIGHING Machine

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Transparency set SensorsThis transparency set is designed to provide an easy-to-understand presentation of the following topics: measurement of non-electrical variables, sensor technology, process data processing, process technology, measurement, open-loop and closed-loop control technology.

FUTURE Mechatronics & Robotics Laboratory

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The modular concept factory for all hybrid production tasks

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The completely modular system and new processes and training content can be added gradually. Project work with hands-on training can take place at individual stations, on partially integrated production lines and in a fully integrated learning factory

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Micro FMS –

Entry-level system for the world

of automated flexible manufacturing

•The cost-effective entry-level system for the world of flexible manufacturing and integrated systems. All key sequences of a fully automated flexible manufacturing

system – FMS.Buffer for unprocessed parts

– Separation

– CNC machine loading with robot

– CNC machining processes

– Work piece removal from machine

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The CNC machines used are a Pc controlled bench lathe and/or bench milling machine, which correspond to the industrial standard in structure and function. The loading robot is a 5-axis

industrial robot with a powerful controller (multitasking and contour control).

The modularity of the equipment and the clearly defined interfaces means that the Micro FMS systems can be combined with each other and with stations or integrated into CIM

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Integrated stations:

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The CNC machines

The robots

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PROPOSED LAYOUT OF THE LABORATORY

Hydraulics &

Pneumatics Lab

10’ X 15’

Sensor&

TransducerLab

13’ X 10’

ElectronicsLab

15’ X 20’

Computer Lab

15’ X 10’

Electrical Lab

12’ X 10’

Drilling Machine

Stores

Staff Room cumOffice

15’ X 12’

C N CMilling

CNCTurning

SurfacePlate

Table forMechatronic

Product Assembly

Fitting Table

Table forMechanicalHardware Assembly

Grinding Machine

50’ X 56’

DOOR

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THANK YOU VERY MUCH

For Your Valuable Time

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QUESTIONS

Documents

EATON- final PPT