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Deep Bed Denitrification Performance Cold Weather Operation for Two Northeast WWTPs Presented by: Gary M. Lohse, P.E., Severn Trent Services Ken Wineberg, Severn Trent Services

Deep Bed Denitrification Performance

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Deep Bed Denitrification Performance. Cold Weather Operation for Two Northeast WWTPs Presented by: Gary M. Lohse, P.E., Severn Trent Services Ken Wineberg, Severn Trent Services. The Nitrogen Cycle via Biological Processes. ORGANIC NITROGEN (Proteins, Urea, etc.). Bacterial - PowerPoint PPT Presentation

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Page 1: Deep Bed Denitrification Performance

Deep Bed Denitrification Performance

Cold Weather Operation for Two Northeast WWTPs

Presented by: Gary M. Lohse, P.E., Severn Trent Services

Ken Wineberg, Severn Trent Services

Page 2: Deep Bed Denitrification Performance

ORGANIC NITROGEN(Proteins, Urea, etc.)

ORGANIC NITROGEN(Proteins, Urea, etc.)

AMMONIA NITROGENAMMONIA NITROGEN

NITRITE (NO2-)NITRITE (NO2

-)

NITRATE (NO3-)NITRATE (NO3

-)

ORGANIC NITROGEN(Bacteria Cells)

ORGANIC NITROGEN(Bacteria Cells)

ORGANIC NITROGEN(Net Growth)

ORGANIC NITROGEN(Net Growth)

NITROGEN GAS (N2)NITROGEN GAS (N2)

Denitrification

Organic Carbon

Lysis & Auto Oxidation

BacterialDecomposition& Hydrolysis

O2

O2

The Nitrogen Cyclevia Biological Processes

Page 3: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter General Overview

Deep Bed Denitrification Filter General Overview

• Dissolved nitrate (NO3) is converted to nitrogen gas (N2)

• Heterotrophic bacteria- Use the O in NO3

- as final e- acceptor when free dissolved O2 is not available (anoxic environment)

- Need organic carbon source for energy and cell-building

- Easy to stop and start

- Prefer pH range is neutral – works in range of ~ 6.0 to 8.2

- Need nutrients such as P, often already available in wastewater

- Reaction rate affected by temperature, carbon source & potential toxins

Page 4: Deep Bed Denitrification Performance

Deep Bed DenitrificationDeep Bed Denitrification

Severn Trent Services 4

Page 5: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter - Profile of Components

Sump

Sump Cover Plate

BW Air Lateral

BW Air Header

Underdrain

Support Gravel

Media

Page 6: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter

- Underdrain system• Support Media and Gravel• Handle Hydraulic Shocks – minimize

possible damage to filter internals• Minimize Potential Pluggage in Applications

with High Solids Loading or Biological Activity

• Collect Filtrate in Normal Operating Mode• Helps Evenly Distribute BW Air & Water

Across Entire Area of the Filter Bed

Page 7: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter- Air & Water Flow through underdrain

Downflow Operating Mode Upflow Backwash Mode

Page 8: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter - Air & Water Distribution System

• Stainless Steel Box Header

• Air Laterals, Stainless Steel

– Protected from Gravel & Media

– Located Under Snap T BlockTM Arch

– Located under every other row

• Water Slot in Sump Cover

– Located under every other row, where there is no air lateral

Page 9: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter- Methanol (carbon) System

• Tank Volume Standard 21-30 Day Supply @ Average Flow

• Tank Continuous Level Measurement• Tank Low and High Level

• Methanol Pumps• Diaphragm• Peristaltic

Page 10: Deep Bed Denitrification Performance

Supplemental Carbon Control

DenitrificationFilters

FE

Controller(MMI)

NitrateAnalyzer

Influent

Sample

Effluent

Sample

Influent Flow Meter

CarbonFeed Pump

Effluent

Page 11: Deep Bed Denitrification Performance

Deep Bed Denitrification Filter - Backwash (Solids Removal)

3 Basic Cycles

Backwash Air Only:- 1 to 3 min- Backwash Air Rate of 5 CFM/ft2

Backwash Air/Water Scour:- 10 to 15 min (trough overflow time)- Backwash Air Rate of 5 CFM/ft2

- Backwash Water Rate of 6 GPM/ft2

Backwash Water Only Rinse:- 5 min- Backwash Water Rate of 6 GPM/ft2

Page 12: Deep Bed Denitrification Performance

Severn Trent Services 12

Deep Bed Denitrification Operation- Filtration

Page 13: Deep Bed Denitrification Performance

Severn Trent Services 13

Deep Bed Denitrification Operation - Clearwell

Page 14: Deep Bed Denitrification Performance

Severn Trent Services 14

Deep Bed Denitrification Operation – Air Backwash

Page 15: Deep Bed Denitrification Performance

Severn Trent Services 15

Deep Bed Denitrification Operation – Water Backwash

Page 16: Deep Bed Denitrification Performance

Severn Trent Services 16

Deep Bed Denitrification Operation – Air/Water Backwash

Page 17: Deep Bed Denitrification Performance

Severn Trent Services 17

Deep Bed Denitrification Operation - Mudwell

Page 18: Deep Bed Denitrification Performance

Factors Affecting Denitrification Filter Design

• Influent NO3-N Concentration• Dissolved Oxygen (DO) Concentration

Low DO Preferred• Carbon Source Characteristics & Availability• Alkalinity: 50 PPM+ Preferred• pH Range: 6-8.2 Preferred

7.0-7.5 Optimum • Presence of Nutrients and/or Toxins• Temperature• Reaction Time: Empty Bed Detention Time (EBDT)

Page 19: Deep Bed Denitrification Performance

Scituate, MassachusettsCommissioned in 2000

Page 20: Deep Bed Denitrification Performance

Scituate, Massachusetts

Page 21: Deep Bed Denitrification Performance

Denitrification Filter Design CriteriaDesign Value

Average flow: 1.60 mgdMax day flow: 2.36 mgdPeak hour flow: 4.34 mgdAverage TSS: 15 mg/L

Average NO3-N: 13 mg/LTemperature: 8 deg Celsius

Plant EffluentTSS: 5 mg/L

NO3-N: 0.5 mg/LTN: 4 mg/L

Denitrification FiltersAverage hydraulic loading 1.22 gpm/sfPeak hydraulic loading 3.30 gpm/sf

12 month rolling average

Page 22: Deep Bed Denitrification Performance

Filter System

Methanol SystemScituate WWTP

Page 23: Deep Bed Denitrification Performance

Average Operating DataApril 2001Through November 2006

Flow RateAverage: 1.22 mgdMax day: 3.54 mgdPeak hour: 4.20 mgd

Plant Effluent (Average)CBOD: 3.1 mg/LTSS: 4.5 mg/LTN: 2.9 mg/L

Denitrification FiltersAverage hydraulic loading: 0.70 gpm/sfPeak hydraulic loading: 2.40 gpm/sf

12 month rolling average

Page 24: Deep Bed Denitrification Performance

Flow(mgd)

WW Temp(deg C)

CBOD(mg/L)

TSS(mg/L)

TN(mg/L)

Dec 1.45 13 2.5 5.2 2.40

Jan 1.40 11 2.1 3.5 3.11

Feb 1.26 10 2.4 3.8 2.47

Mar 1.34 10 3.7 3.3 2.50

Apr 1.60 11 3.1 4.5 2.76

May 1.47 13 3.0 4.1 3.20

Average 1.42 11.3 2.8 4.1 2.74

Cold Temperature Operating DataScituate WWTP

April 2001 Through November 2006

Page 25: Deep Bed Denitrification Performance

Flow(mgd)

WW Temp(deg C)

InfluentNO3-N(mg/L)

EffluentNO3-N(mg/L)

Dec 06 1.18 11.3 10.1 0.33

Jan 07 1.23 9.2 11.2 0.30

Feb 07 0.94 7.6 12.2 0.18

Mar 07 1.57 8.7 8.8 0.38

Apr 07 2.12 9.4 6.9 0.49

May 07 1.43 12.7 8.0 0.48

Average 1.41 13.0 9.5 0.36

Cold Temperature Operating DataScituate WWTP

Dec 2006 Through May 2007

Page 26: Deep Bed Denitrification Performance

Allegany County, MarylandCelanese WWTPCommissioned in 2005

Page 27: Deep Bed Denitrification Performance

Allegany County, MDCelanese WWTP

HeadWorks

2.86 MGD Design

Single StageActivatedSludge

Clarifiers DenitrificationFilters

Page 28: Deep Bed Denitrification Performance

Denitrification Filter Design CriteriaDesign Value

Average flow: 1.66 mgdMax Month flow: 2.86 mgdPeak hour flow: 6.6 mgdAverage TSS: 30 mg/L

Average NO3-N: 26 mg/LTemperature: 11 deg Celsius

Plant EffluentTSS: 5 mg/L

NO3-N: 2 mg/LTN: 3 mg/L

Denitrification FiltersAverage hydraulic loading 2.6 gpm/sfPeak hydraulic loading 6.0 gpm/sf

Annual Average

Page 29: Deep Bed Denitrification Performance

Cold Temperature Operating DataCelanese WWTP

Dec 2009 Through May 2012

FlowADF

(mgd)

WW Temp

(deg C)

CBOD(mg/L)

TSS(mg/L)

NOx-N(mg/L)

TN(mg/L)

Dec 1.70 12.5 2.0 3.3 1.7 3.7

Jan 1.68 11.5 1.7 3.0 1.6 3.0

Feb 1.78 10.9 3.7 2.3 1.1 3.7

Mar 2.11 10.6 2.7 3.0 0.7 2.3

Apr 1.71 11.9 4.3 3.0 0.4 1.8

May 1.64 12.9 4.0 3.0 0.7 1.4

Average 1.77 11.7 3.1 2.9 1.0 2.7

Page 30: Deep Bed Denitrification Performance

Additional Cold Weather Deep Bed Denitrification filters

• New York – 2• Pennsylvania – 2• Maryland – 5• Virginia – 8• Massachusetts – 4• Colorado – 1• California – 2 (High

Elevations)

Page 31: Deep Bed Denitrification Performance

Conclusion• Deep beds allow maximum ability for solids to be captured

providing for consistently low TSS and turbidity effluents with a varying load of TSS

• Filter media becomes attachment site for denitrifying bacteria in which dissolved nitrate (NO3) is converted to nitrogen gas (N2) providing nitrogen removal through a biological process

• Need organic carbon source for energy and cell-building and nutrients such as P, often already available in wastewater

• Backwash water is typically only 2 – 4 % of forward flow. Lower backwash consumption and recycle cuts plant operating costs and increases plant capacity.

• Reaction rate affected by temperature, carbon source & potential toxins

• Deep Bed Denitrification filters can achieve TSS of below 4 mg/l and TN limits of below 3 mg/l even in cold climates

Page 32: Deep Bed Denitrification Performance

Cold Weather Deep Bed Denitrification Filters

Questions??????CONTACT:

Gary M. Lohse, P.E.Regional Sales ManagerSevern Trent Services3000 Advance LaneColmar, Pa 18915Cell: (215) 859 - 3814Direct: (215) 997-4052Fax: (215) 997-4062Email: [email protected]