COMPANY – MILESTONES

PROJECTS IN EU R&I PROGRAMME

LEADER PROJECT TITLE BUDGET STATUS

GRAPHITECH

SLOPE - INTEGRATED

PROCESSING AND CONTROLSYSTEMS FOR SUSTAINABLE

FOREST PRODUCTION IN

MOUNTAIN AREAS

3,7 M€ON GOING

(DUE DATE: DEC 2016)

SEVENTH FRAMEWORK PROGRAMME (FP7)

PROJECTS IN REGIONAL AND NATIONAL CALLS

PARTNERS PROJECTCOMPOLAB

MANAGEMENT OF PROJECT

BUDGET STATUS

WASS UNMANNED UNDERWATER VEHICLE 10 M€ CLOSED

MAGNAADVANCED MODULE

DOOR SYSTEM 1,5 M€ CLOSED

MASTHANDBAGGAGE

WHEELCHAIRX 54 K€ CLOSED

ENERGYLABDOWN DRAFT BIOMAS

GASIFIER SYSTEMX 123,5 K€

CLOSED

LEAINNOVATIVE ANTENNA FOR GSM-R AND TETRA

COMUNICATIONX 140 K€ STOPPED AT 60%

FLYBYGIMBAL SYSTEM FOR

ADVANCED MICRO CAMERA FOR UAV

X 75 K€CLOSED

TECNAVINNOVATIVE DEVICE FOR LOCALIZATION OF LOST

SHIP CARGOX 90 K€ CLOSED

SOME PROJECTS IN REGIONAL AND NATIONAL CALLS

PARTNERS PROJECTCOMPOLAB

MANAGEMENT OF PROJECT

BUDGET STATUS

IACOMELLI

NEW DEVICE TO SANITATION OF AREA AND

OPTIMIZE BIOLOGICAL PRODUCT CONSERVATION

X 124 K€ ON GOING (DUE DATE: APR 2015)

ACTAINNOVATIVE

CONTINUOUSLY VARIABLE TRANSMISSIONS

X121 K€

CLOSED

RIBOPLASTQUALITY SYSTEM (ISO TS

16949:2009) FOR AUTOMOTIVE STANDARD

X24 K€

CLOSED

WASSSELF-POWERED HYBRID DEEP ENVIROMENT ROV

5,6 M€PRESENTED (EXPECTEDAPPROVAL ON 04-2015)

CARBON FIBER RECYCLE/REUSE

X 1,2 M€PRESENTED (EXPECTEDAPPROVAL ON 07-2015)

DYNAMIC TECHNICAL BYBLIOTEC

X 170 K€PRESENTED (EXPECTEDAPPROVAL ON 04-2015)

CUSTOMER PORTFOLIO - LARGE COMPANIES

PROGETTAZIONE MODULO

FILTRAGGIO PER SISTEMA SCR

AD UREA PER HEAVY DUTY

Ana

Analisi FEM Termico Vibrazionali su

camera di combustione di un

Turbogas per produzione di Energia

Attività ONGOING

Analisi CFD per la definizione dei

parametri idrodinamici di un ROV

CUSTOMER PORTFOLIO - SMALL AND MEDIUM ENTERPRISES

CUSTOMER PORTFOLIO - SMALL AND MEDIUM ENTERPRISES

COMPOLAB MAIN ACTIVITIES AND ENGINEERING CAPABILITIES

FEM DESIGN AND COMPUTATION

3D TOLERANCES CALCULATION AND

VERIFICATION

CFD DESIGN AND COMPUTATION

CAD DESIGN AND REVERSE ENGINEERING

TESTING AND DATA CORRELATION

ELECTRONIC DESIGN AND CALCULATIONS

PRODUCT

DEVELOPMENT

AND

INDUSTRIALIZATION

RESEARCH

PRODUCT

AND PROCESS

OPTIMIZATION

WE CARRY OUT SIMULATIONS FOR EXTERNAL AND INTERNAL STEADY AND

UNSTEADY FLOWS BY USING THE MOST ADVANCED CALCULATION TOOLS:

ANSYS FLUENT-CFX

STAR CCM+

OPEN-FOAM

PERFORMING:

RANS AND U-RANS SIMULATIONS

SAS, DES AND LES SIMULATIONS

WE INTEGRATE AND OPTIMIZE CFD MODELS, WHERE NECESSARY, WITH RESULTS

OBTAINED DURING WIND-TUNNEL TESTS OR EXPERIMENTAL TESTS

CFD DESIGN AND COMPUTATION

CFD SIMULATIONS - RAILWAY APPLICATIONS

COMPOLAB COLLABORATES WITH INTERNATIONAL RAILWAY COMPANIES,

DEVELOPING :

COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE THE BEHAVIOUR OF

TRAINS SUBJECTED TO CROSS-WIND

OPTIMIZATION OF EXTERNAL SURFACES AND SHAPE OF TRAINS

TERMO-FLUID DYNAMICS SIMULATIONS TO EVALUATE TEMPERATURE AND

VELOCITY FIELDS WITHIN RAILWAY COACHES

FLUID-STRUCTURE INTERACTIONS

WE CARRY OUT STRUCTURAL, THERMAL AND ELECTROMAGNETIC FEM

SIMULATIONS BY USING THE MOST ADVANCED CALCULATION TOOLS:

ANSYS

ABAQUS

NASTRAN AND RADIOSS

LS-DYNA

JMAG

PERFORMING:

LINEAR: STATIC, MODAL, VIBRATIONAL AND PSD SIMULATIONS

NON LINEAR: IMPACT, CRASH, BUCKLING, DAMAGE TOLERANCE SIM.

FEM DESIGN AND COMPUTATION

FEM SIMULATIONS – RAILWAY APPLICATIONS

COMPOLAB COLLABORATES WITH INTERNATIONAL RAILWAY COMPANIES,

DEVELOPING :

STATIC MODAL AND CRASH FEM CALCULATIONS ACCORDING TO THE RAILWAY

RULES FOR THE DESIGN AND VALIDATION OF COACHES

COMPOLAB COLLABORATES WITH INTERNATIONAL AUTOMOTIVE COMPONERING

COMPANIES , DEVELOPING:

PRELIMINARY AND DETAILED DESIGN

STRESS AND STRAIN ANALYSIS

MODAL AND VIBRO-ACUSTIC ANALYSIS

ELECTRONICS PRODUCTS DEVELOPMENT AND ELECTROMAGNETIC FEM

CALCULATIONS

FEM SIMULATIONS – AUTOMOTIVE APPLICATIONS

FEM SIMULATIONS – AUTOMOTIVE APPLICATIONS (SOME EXAMPLES)

VIBRATIONAL ANALYSIS

R&D PROJECT FOR

NOISE VIBRATION HARSHNESS

REDUCTION IN AN AUTOMOTIVE

DOOR MODULE

CREEP SIMULATION

CREEP SIMULATION

AND TESTING DATA CORRELATION

FOR AN AUTOMOTIVE

PLASTIC COMPONENT

SCR DEFRIZING TIME EVALUETION

FOR THIS PROJECT COMPOLAB ENGINEERS

HAVE DEVELOPED A VIRTUAL MODEL FOR EVALUATE

HEAT TRANSFER AND THERMAL PERFORMANCE,

USING

STADY SIMULATION

UNSTADY ANALYSYS

SELECTION MATERIALS

TECHNOLOGICAL PROCESSES

FEM SIMULATIONS – THERMAL ANALYSIS IN HAVY DUTY SYSTEM

THE TOLERANCES MANAGEMENT IT IS ONE OF THE MAIN ASPECT OF THE DESIGN VERIFICATION. THE VSA 3D

ANALYSIS ALLOWS TO VERIFY STATISTICALLY TOLERANCE CHAINS, BOTH FOR ASSEMBLY PURPOSES THEN TO ASSESS

THEIR IMPACT ON FUNCTIONALITY. IT IS POSSIBLE TO EVALUATE:

WORST CASE ANALYSIS

CAPABILITY VIRTUAL ANALYSIS (CP, CPK..)

CONTRIBUTORS RANKING

FIT & FUNCTION ANALYSIS (INTERFERENCE, CLEARENCE..)

SWITCH OPERATING TRAVEL OF THE MECHANICAL SYSTEM

3D TOLERANCES CALCULATION AND VERIFICATION

COMPOLAB SUPPORTS LARGE COMPANIES AND SMALL AND MEDIUM

ENTERPRISES IN CAD DESIGN AND PRODUCT DEVELOPMENT BY USING

DIFFERENT CAD SOFTWARE TO MANAGE CUSTOMER’S REQUIREMENTS:

DASSAULT CATIA

PTC PRO-ENGINEER AND CREO

NX UNIGRAFICS

SOLIDWORKS

ONE OUR STRENGTHS IS TO BE ABLE TO EMPLOY, DURING CAD DESIGN

OPERATIONS, A DEEP KNOWLEDGE IN THE MOST OF COMMON

MANUFACTORING METHODS OF MECHANICAL COMPONENTS MANUFATURED

WITH METALWORKING PROCESSES.

CAD DESIGN AND REVERSE ENGINEERING

REVERSE ENGINEERING & EXPERIMENTAL TEST REVERSE ENGINEERING FOR MECHANICAL,

ELECTRICAL AND HYDRAULIC SYSTEM FOR A DEMOLITION MACHINE:

CHOICE OF SENSORS AND DATA ACQUISITION SYSTEM

DESIGN OF THE ATTACHMENT OF SENSORS AND ELECTRICAL PANEL

CAD DESIGN AND REVERSE ENGINEERING

CAD DESIGN AND REVERSE ENGINEERING

COMPOLAB HAS DESICATED AREAS FOR:

SENSORS & DATA ACQUISITION SYSTEM MOUNTING

3D SCANNING AND REVERSE ENGINEERING

VIRTUAL SIMULATION OF MULTI-DOMAIN SYSTEMS

AMESIM MODEL:

MECHANICAL MODEL

ELECTRIC CIRCUIT

HYDRAULIC CIRCUIT

THE AIM OF THIS MODELING IS:

CORRELATION BETWEEN EXPERIMENTAL DATA

AND VIRTUAL SIMULATIONS

IMPROVE AND DEVELOP NEW SYSTEMS

FOR THE FUTURE WORKING MACHINE

TESTING AND DATA CORRELATION

ELECTRIC VEHICLE

CAPABILITY OF WEIGTH REDUCTION & SOUND DAMPING INCREASE BY USING MAGNESIUM/TITANIUM

AND CARBON FIBER (VIRGIN & RECYCLED) FOR AUTOMOTIVE COMPONENTS

CAPACITY TO DEFINE

POWERTRAIN SYSTEM CAPACITY TO DEFINE CONTACTLESS

RECHARCING SYSTEM

KNOWLEDGE OF ADVANCED

BATTERY CHARGING SYSTEMKNOWLEDGE OF ADVANCED BATTERY

KNOWLEDGE FOR DEFINE ELECTRICAL SYSTEM

FOR ELECTRIC VEHICLE

ACTIVITIES WITH MAGNESIUM

FEASIBILITY STUDY FOR OIL PUMP: FROM ALUMINIUM ALLOY TO MAGNESIUM ALLOY IN ORDER TO INCREASE

SOUND DAMPING AND REDUCE WEIGTH

REDISIGN

CASTING PROTOTYPE

AE44

MACHINED PART

ACTIVITIES WITH MAGNESIUM

FEASIBILITY STUDY FOR INTAKE MANIFOLD: FROM PLASTIC/ALUMINUM TO MAGNESIUM ALLOY

REDESIGN THE EXISTING PART FOR HIGH-PRESSURE MAGNESIUM DIE-CASTING

CARBON FIBER ACTIVITY - UUV

FEM SIMULATION

PROTOYPING AND TESTING

DRAPABILITY AND FLAT WRAPING ANALYSIS

LAYERS DEFINITION ON

COMPLEX GEOMETRY

CARBON COMPOSITE ACTIVITY: DESIGN, PROTOTYPING AND TESTING

CARBON FIBER UNDERWATER VEICHLE GIMBALE SYSTEM FOR UAV

CARBON COMPOSITE RECYCLE

KNOWLEDGE OF ADVANCED PROCESSING BASED ON CHEMICAL RECYCLE

(DISSOLUTION): LESS CONSUMING ENERGY PROCESS AND MORE «GREEN» WITH

RESPECT TO COMMON THERMAL PROCESSING.

MECHANICAL PROPERTIES OF RECYCLE FIBER ARE MAINTAINED AT 85-99% AND REUSE

OF REMOVED RESINS

CAPABILITY OF TEXTILE DEVELOPMENT:

- NEEDLED TNT (i.e. RTM AND PRE-PREG)

- MASTERBRANCH (FIBER 2-8 mm AS REINFORCEMENT FOR ENJECTED

THERMOPLASTIC MATERIALS)

- REINFORCED TEXTILE WITH SYNTETICH FIBERS OR VIRGIN CARBON FIBERS

- MASTERBRANCH (POWDER FOR EMPROVMENT OF THERMAL AND ELECTRICAL

CHARATTERISTICS OF ENJECTED THERMOPLASTIC MATERIALS)

CAPABILITY OF DEVELOPMENT OF NEW HYBRID MATERIALS USING RECYCLED FIBERS

MAIN FIELDS OF APPLICATION:

- AUTOMOTIVE (2-3-4 WHEELS)

- TOOLING (i.e. MOLD etc)

- INDOOR AND OUTDOOR FORNITURE

- SPORTIVE EQUIPMENT

SENSITIVE COST REDUCTION WITH RESPECT TO VIRGIN CARBON FIBERS