COMPANY – MILESTONES
PROJECTS IN EU R&I PROGRAMME
LEADER PROJECT TITLE BUDGET STATUS
GRAPHITECH
SLOPE - INTEGRATED
PROCESSING AND CONTROLSYSTEMS FOR SUSTAINABLE
FOREST PRODUCTION IN
MOUNTAIN AREAS
3,7 M€ON GOING
(DUE DATE: DEC 2016)
SEVENTH FRAMEWORK PROGRAMME (FP7)
PROJECTS IN REGIONAL AND NATIONAL CALLS
PARTNERS PROJECTCOMPOLAB
MANAGEMENT OF PROJECT
BUDGET STATUS
WASS UNMANNED UNDERWATER VEHICLE 10 M€ CLOSED
MAGNAADVANCED MODULE
DOOR SYSTEM 1,5 M€ CLOSED
MASTHANDBAGGAGE
WHEELCHAIRX 54 K€ CLOSED
ENERGYLABDOWN DRAFT BIOMAS
GASIFIER SYSTEMX 123,5 K€
CLOSED
LEAINNOVATIVE ANTENNA FOR GSM-R AND TETRA
COMUNICATIONX 140 K€ STOPPED AT 60%
FLYBYGIMBAL SYSTEM FOR
ADVANCED MICRO CAMERA FOR UAV
X 75 K€CLOSED
TECNAVINNOVATIVE DEVICE FOR LOCALIZATION OF LOST
SHIP CARGOX 90 K€ CLOSED
SOME PROJECTS IN REGIONAL AND NATIONAL CALLS
PARTNERS PROJECTCOMPOLAB
MANAGEMENT OF PROJECT
BUDGET STATUS
IACOMELLI
NEW DEVICE TO SANITATION OF AREA AND
OPTIMIZE BIOLOGICAL PRODUCT CONSERVATION
X 124 K€ ON GOING (DUE DATE: APR 2015)
ACTAINNOVATIVE
CONTINUOUSLY VARIABLE TRANSMISSIONS
X121 K€
CLOSED
RIBOPLASTQUALITY SYSTEM (ISO TS
16949:2009) FOR AUTOMOTIVE STANDARD
X24 K€
CLOSED
WASSSELF-POWERED HYBRID DEEP ENVIROMENT ROV
5,6 M€PRESENTED (EXPECTEDAPPROVAL ON 04-2015)
CARBON FIBER RECYCLE/REUSE
X 1,2 M€PRESENTED (EXPECTEDAPPROVAL ON 07-2015)
DYNAMIC TECHNICAL BYBLIOTEC
X 170 K€PRESENTED (EXPECTEDAPPROVAL ON 04-2015)
CUSTOMER PORTFOLIO - LARGE COMPANIES
PROGETTAZIONE MODULO
FILTRAGGIO PER SISTEMA SCR
AD UREA PER HEAVY DUTY
Ana
Analisi FEM Termico Vibrazionali su
camera di combustione di un
Turbogas per produzione di Energia
Attività ONGOING
Analisi CFD per la definizione dei
parametri idrodinamici di un ROV
CUSTOMER PORTFOLIO - SMALL AND MEDIUM ENTERPRISES
CUSTOMER PORTFOLIO - SMALL AND MEDIUM ENTERPRISES
COMPOLAB MAIN ACTIVITIES AND ENGINEERING CAPABILITIES
FEM DESIGN AND COMPUTATION
3D TOLERANCES CALCULATION AND
VERIFICATION
CFD DESIGN AND COMPUTATION
CAD DESIGN AND REVERSE ENGINEERING
TESTING AND DATA CORRELATION
ELECTRONIC DESIGN AND CALCULATIONS
PRODUCT
DEVELOPMENT
AND
INDUSTRIALIZATION
RESEARCH
PRODUCT
AND PROCESS
OPTIMIZATION
WE CARRY OUT SIMULATIONS FOR EXTERNAL AND INTERNAL STEADY AND
UNSTEADY FLOWS BY USING THE MOST ADVANCED CALCULATION TOOLS:
ANSYS FLUENT-CFX
STAR CCM+
OPEN-FOAM
PERFORMING:
RANS AND U-RANS SIMULATIONS
SAS, DES AND LES SIMULATIONS
WE INTEGRATE AND OPTIMIZE CFD MODELS, WHERE NECESSARY, WITH RESULTS
OBTAINED DURING WIND-TUNNEL TESTS OR EXPERIMENTAL TESTS
CFD DESIGN AND COMPUTATION
CFD SIMULATIONS - RAILWAY APPLICATIONS
COMPOLAB COLLABORATES WITH INTERNATIONAL RAILWAY COMPANIES,
DEVELOPING :
COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE THE BEHAVIOUR OF
TRAINS SUBJECTED TO CROSS-WIND
OPTIMIZATION OF EXTERNAL SURFACES AND SHAPE OF TRAINS
TERMO-FLUID DYNAMICS SIMULATIONS TO EVALUATE TEMPERATURE AND
VELOCITY FIELDS WITHIN RAILWAY COACHES
FLUID-STRUCTURE INTERACTIONS
WE CARRY OUT STRUCTURAL, THERMAL AND ELECTROMAGNETIC FEM
SIMULATIONS BY USING THE MOST ADVANCED CALCULATION TOOLS:
ANSYS
ABAQUS
NASTRAN AND RADIOSS
LS-DYNA
JMAG
PERFORMING:
LINEAR: STATIC, MODAL, VIBRATIONAL AND PSD SIMULATIONS
NON LINEAR: IMPACT, CRASH, BUCKLING, DAMAGE TOLERANCE SIM.
FEM DESIGN AND COMPUTATION
FEM SIMULATIONS – RAILWAY APPLICATIONS
COMPOLAB COLLABORATES WITH INTERNATIONAL RAILWAY COMPANIES,
DEVELOPING :
STATIC MODAL AND CRASH FEM CALCULATIONS ACCORDING TO THE RAILWAY
RULES FOR THE DESIGN AND VALIDATION OF COACHES
COMPOLAB COLLABORATES WITH INTERNATIONAL AUTOMOTIVE COMPONERING
COMPANIES , DEVELOPING:
PRELIMINARY AND DETAILED DESIGN
STRESS AND STRAIN ANALYSIS
MODAL AND VIBRO-ACUSTIC ANALYSIS
ELECTRONICS PRODUCTS DEVELOPMENT AND ELECTROMAGNETIC FEM
CALCULATIONS
FEM SIMULATIONS – AUTOMOTIVE APPLICATIONS
FEM SIMULATIONS – AUTOMOTIVE APPLICATIONS (SOME EXAMPLES)
VIBRATIONAL ANALYSIS
R&D PROJECT FOR
NOISE VIBRATION HARSHNESS
REDUCTION IN AN AUTOMOTIVE
DOOR MODULE
CREEP SIMULATION
CREEP SIMULATION
AND TESTING DATA CORRELATION
FOR AN AUTOMOTIVE
PLASTIC COMPONENT
SCR DEFRIZING TIME EVALUETION
FOR THIS PROJECT COMPOLAB ENGINEERS
HAVE DEVELOPED A VIRTUAL MODEL FOR EVALUATE
HEAT TRANSFER AND THERMAL PERFORMANCE,
USING
STADY SIMULATION
UNSTADY ANALYSYS
SELECTION MATERIALS
TECHNOLOGICAL PROCESSES
FEM SIMULATIONS – THERMAL ANALYSIS IN HAVY DUTY SYSTEM
THE TOLERANCES MANAGEMENT IT IS ONE OF THE MAIN ASPECT OF THE DESIGN VERIFICATION. THE VSA 3D
ANALYSIS ALLOWS TO VERIFY STATISTICALLY TOLERANCE CHAINS, BOTH FOR ASSEMBLY PURPOSES THEN TO ASSESS
THEIR IMPACT ON FUNCTIONALITY. IT IS POSSIBLE TO EVALUATE:
WORST CASE ANALYSIS
CAPABILITY VIRTUAL ANALYSIS (CP, CPK..)
CONTRIBUTORS RANKING
FIT & FUNCTION ANALYSIS (INTERFERENCE, CLEARENCE..)
SWITCH OPERATING TRAVEL OF THE MECHANICAL SYSTEM
3D TOLERANCES CALCULATION AND VERIFICATION
COMPOLAB SUPPORTS LARGE COMPANIES AND SMALL AND MEDIUM
ENTERPRISES IN CAD DESIGN AND PRODUCT DEVELOPMENT BY USING
DIFFERENT CAD SOFTWARE TO MANAGE CUSTOMER’S REQUIREMENTS:
DASSAULT CATIA
PTC PRO-ENGINEER AND CREO
NX UNIGRAFICS
SOLIDWORKS
ONE OUR STRENGTHS IS TO BE ABLE TO EMPLOY, DURING CAD DESIGN
OPERATIONS, A DEEP KNOWLEDGE IN THE MOST OF COMMON
MANUFACTORING METHODS OF MECHANICAL COMPONENTS MANUFATURED
WITH METALWORKING PROCESSES.
CAD DESIGN AND REVERSE ENGINEERING
REVERSE ENGINEERING & EXPERIMENTAL TEST REVERSE ENGINEERING FOR MECHANICAL,
ELECTRICAL AND HYDRAULIC SYSTEM FOR A DEMOLITION MACHINE:
CHOICE OF SENSORS AND DATA ACQUISITION SYSTEM
DESIGN OF THE ATTACHMENT OF SENSORS AND ELECTRICAL PANEL
CAD DESIGN AND REVERSE ENGINEERING
CAD DESIGN AND REVERSE ENGINEERING
COMPOLAB HAS DESICATED AREAS FOR:
SENSORS & DATA ACQUISITION SYSTEM MOUNTING
3D SCANNING AND REVERSE ENGINEERING
VIRTUAL SIMULATION OF MULTI-DOMAIN SYSTEMS
AMESIM MODEL:
MECHANICAL MODEL
ELECTRIC CIRCUIT
HYDRAULIC CIRCUIT
THE AIM OF THIS MODELING IS:
CORRELATION BETWEEN EXPERIMENTAL DATA
AND VIRTUAL SIMULATIONS
IMPROVE AND DEVELOP NEW SYSTEMS
FOR THE FUTURE WORKING MACHINE
TESTING AND DATA CORRELATION
ELECTRIC VEHICLE
CAPABILITY OF WEIGTH REDUCTION & SOUND DAMPING INCREASE BY USING MAGNESIUM/TITANIUM
AND CARBON FIBER (VIRGIN & RECYCLED) FOR AUTOMOTIVE COMPONENTS
CAPACITY TO DEFINE
POWERTRAIN SYSTEM CAPACITY TO DEFINE CONTACTLESS
RECHARCING SYSTEM
KNOWLEDGE OF ADVANCED
BATTERY CHARGING SYSTEMKNOWLEDGE OF ADVANCED BATTERY
KNOWLEDGE FOR DEFINE ELECTRICAL SYSTEM
FOR ELECTRIC VEHICLE
ACTIVITIES WITH MAGNESIUM
FEASIBILITY STUDY FOR OIL PUMP: FROM ALUMINIUM ALLOY TO MAGNESIUM ALLOY IN ORDER TO INCREASE
SOUND DAMPING AND REDUCE WEIGTH
REDISIGN
CASTING PROTOTYPE
AE44
MACHINED PART
ACTIVITIES WITH MAGNESIUM
FEASIBILITY STUDY FOR INTAKE MANIFOLD: FROM PLASTIC/ALUMINUM TO MAGNESIUM ALLOY
REDESIGN THE EXISTING PART FOR HIGH-PRESSURE MAGNESIUM DIE-CASTING
CARBON FIBER ACTIVITY - UUV
FEM SIMULATION
PROTOYPING AND TESTING
DRAPABILITY AND FLAT WRAPING ANALYSIS
LAYERS DEFINITION ON
COMPLEX GEOMETRY
CARBON COMPOSITE ACTIVITY: DESIGN, PROTOTYPING AND TESTING
CARBON FIBER UNDERWATER VEICHLE GIMBALE SYSTEM FOR UAV
CARBON COMPOSITE RECYCLE
KNOWLEDGE OF ADVANCED PROCESSING BASED ON CHEMICAL RECYCLE
(DISSOLUTION): LESS CONSUMING ENERGY PROCESS AND MORE «GREEN» WITH
RESPECT TO COMMON THERMAL PROCESSING.
MECHANICAL PROPERTIES OF RECYCLE FIBER ARE MAINTAINED AT 85-99% AND REUSE
OF REMOVED RESINS
CAPABILITY OF TEXTILE DEVELOPMENT:
- NEEDLED TNT (i.e. RTM AND PRE-PREG)
- MASTERBRANCH (FIBER 2-8 mm AS REINFORCEMENT FOR ENJECTED
THERMOPLASTIC MATERIALS)
- REINFORCED TEXTILE WITH SYNTETICH FIBERS OR VIRGIN CARBON FIBERS
- MASTERBRANCH (POWDER FOR EMPROVMENT OF THERMAL AND ELECTRICAL
CHARATTERISTICS OF ENJECTED THERMOPLASTIC MATERIALS)
CAPABILITY OF DEVELOPMENT OF NEW HYBRID MATERIALS USING RECYCLED FIBERS
MAIN FIELDS OF APPLICATION:
- AUTOMOTIVE (2-3-4 WHEELS)
- TOOLING (i.e. MOLD etc)
- INDOOR AND OUTDOOR FORNITURE
- SPORTIVE EQUIPMENT
SENSITIVE COST REDUCTION WITH RESPECT TO VIRGIN CARBON FIBERS