CUSTOMER PORTFOLIO - SOME LARGE · 2019-10-19 · compolab s.r.l. property 5 compolab supports large companies and small and medium enterprises in cad design and product development

COMPOLAB S.r.l. Property 1

CUSTOMER PORTFOLIO - SOME LARGE

CUSTOMER PORTFOLIO - SOME SME

PARTNERSHIPS E COLLABORATION


COMPOLAB SUPPORTS LARGE COMPANIES AND SMALL AND MEDIUM ENTERPRISES IN CAD DESIGN

AND PRODUCT DEVELOPMENT USING DIFFERENT CAD SOFTWARES TO MANAGE CUSTOMER’S

REQUIREMENTS:

❑ DASSAULT CATIA

❑ PTC PRO-ENGINEER AND CREO

❑ NX UNIGRAFICS

❑ SOLIDWORKS

ONE OF OUR STRENGTHS IS TO BE ABLE TO EMPLOY, DURING CAD DESIGN OPERATIONS, A DEEP

KNOWLEDGE IN THE MAJORITY OF COMMON MANUFACTURING METHODS OF MECHANICAL

COMPONENTS REALIZED WITH METALWORKING PROCESSES.

CAD DESIGN AND REVERSE ENGINEERING



DESIGN AND MANUFACTURING OF INDUSTRIAL AUTOMATED MACHINES AND TEST BENCHES

❑ HIGH PRESSURE WASHING MACHINE FOR SODIUM ENGINE VALVES



SLOPE PROJECT

REVERSE ENGINEERING



1) SCAN BAR FOR NIR CAMERA AND HYPERSPECTRAL IMAGING

2) CUTTING FORCES EVALUATION SYSTEM: CROSS CUTTING AND DEBRANCHING

3) STRESS WAVE EVALUATION SYSTEM: ACCELEROMETERS AND LASER MEASUREMENT SYSTEM

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SLOPE PROJECT

SENSORIZATION

RFID TAGS ARE PLACED BY STAPLES ON THE CROSS SECTION OF EACH LOG

SYSTEM IS PLACED ON A MOVABLE BAR AND IT IS COMPOSED BY:

❑ RFID ANTENNA

❑ RFID READER

❑ ROLL OF RFID TAGS

❑ STAPLER

❑ LOADING SYSTEM





REVERSE ENGINEERING & EXPERIMENTAL TEST FOR MECHANICAL, ELECTRICAL AND HYDRAULIC SYSTEM FOR A DEMOLITION MACHINE:

❑ CHOICE OF SENSORS AND DATA ACQUISITION SYSTEM

❑ DESIGN OF THE ATTACHMENT OF SENSORS AND ELECTRICAL PANEL


COMPOLAB HAS DESICATED AREAS FOR:

❑ SENSORS & DATA ACQUISITION SYSTEM MOUNTING

❑ 3D SCANNING AND REVERSE ENGINEERING



R&D – NEW PRODUCT DEVELOPMENT

POSTURAL TRAINER MACHINE (PATENTED)

PRELIMINARY BRIEF CONCEPT

…........

.

RENDER


RENDER

PROTOTYPE

….......


POSTURAL TRAINER MACHINE (PATENTED)



LABORATORY GAS GENERATORDRAFT CONCEPT

PROTOTYPEDESIGN (Mechanic, Hydraulic, Electric/Electronic)



OLIVE OIL DISPENSER (PATENTED)

DRAFT CONCEPT

PROTOTYPE

CONCEPT


THE TOLERANCES MANAGEMENT IS ONE OF THE MAIN ASPECT OF THE DESIGN VERIFICATION. THE VSA 3D ANALYSIS

ALLOWS TO VERIFY STATISTICALLY TOLERANCE CHAINS, BOTH FOR ASSEMBLY PURPOSES AND TO ASSESS THEIR IMPACT

ON FUNCTIONALITY. IT IS POSSIBLE TO EVALUATE:

❑ WORST CASE ANALYSIS

❑ CAPABILITY VIRTUAL ANALYSIS (CP, CPK..)

❑ CONTRIBUTORS RANKING

❑ FIT & FUNCTION ANALYSIS (INTERFERENCE, CLEARENCE..)

❑ SWITCH OPERATING TRAVEL OF THE MECHANICAL SYSTEM

3D TOLERANCES CALCULATION AND VERIFICATION


WE CARRY OUT SIMULATIONS FOR EXTERNAL AND INTERNAL STEADY AND

UNSTEADY FLOWS USING THE MOST ADVANCED CALCULATION TOOLS:

❑ ANSYS FLUENT-CFX

❑ STAR CCM+

❑ OPEN-FOAM

PERFORMING:

❑ RANS AND U-RANS SIMULATIONS

❑ SAS, DES AND LES SIMULATIONS

WE INTEGRATE AND OPTIMIZE CFD MODELS, WHERE NECESSARY, WITH RESULTS

OBTAINED DURING WIND-TUNNEL TESTS OR EXPERIMENTAL TESTS

CFD DESIGN AND COMPUTATION



COMPOLAB COLLABORATES WITH INTERNATIONAL COMPANIES , DEVELOPING :

❑ COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE THERMODYNAMIC BEHAVIOURS

FOR NEW PRODUCTS

❑ OPTIMIZATION OF DUCTS AND INTERNAL VANES

❑ THERMOFLUID-DYNAMIC SIMULATIONS TO EVALUATE TEMPERATURE, DENSITY AND VELOCITY

❑ FLUID-STRUCTURE THERMODYNAMIC INTERACTIONS

THERMOFLUID-DYNAMIC APPLICATIONS



AUTOMOTIVE APPLICATION – UDM DE-ICING AND FILTERING SYSTEM

❑ CFD ANALYSIS AT DIFFERENT TEMPERATURES TO EVALUATE THE

INTERNAL FLUID-DYNAMIC BEHAVIOUR

❑ FILTERING BEHAVIOUR STUDIES

❑ IDENTIFICATION OF CRITICAL ZONES

❑ EVALUATION AND OPTIMIZATION OF INTERNAL GEOMETRIES

THERMOFLUID-DYNAMIC APPLICATION – EXAMPLE 1

T= 2°C T= 10°C



OIL&GAS APPLICATION – SYNGAS GENERATOR

❑ THERMODYNAMIC CFD ANALYSIS

❑ EVALUATIONS OF THE REACTION ZONE TEMPERATURE

❑ OPTIMIZATION OF AIR INJECTION NOZZLES

THERMOFLUID-DYNAMIC APPLICATION – EXAMPLE 2



COMPOLAB COLLABORATES WITH INTERNATIONAL COMPANIES, DEVELOPING :

❑ COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE EXTERNAL AERODYNAMIC THE

BEHAVIOUR (EX. TRAINS SUBJECTED TO CROSS-WIND)

❑ OPTIMIZATION OF EXTERNAL SURFACES AND SHAPES

❑ THERMO-FLUID DYNAMICS SIMULATIONS TO EVALUATE INTERNAL TEMPERATURE AND

VELOCITY FIELDS

❑ FLUID-STRUCTURE INTERACTIONS

EXTERNAL AERODYNAMICS


ELECTRICAL AND ELECTRONIC DESIGN AREA IS THE LATEST ADDED IN COMPOLAB (SINCE JUNE 2014)

MAIN USED ELECTRONIC CAD:

❑ OrCAD

❑ Pspice

❑ Altium

❑ Eagle

❑ KiCAD

ELECTRONIC DESIGN AND CALCULATION


COMPOLAB PROVIDES SUPPORT IN DIFFERENT ACTIVITIES RELATED TO TEH ELECTRONIC AND ELECTRICAL DESIGN:

❑ ELECTRONIC DESIGN

❑ PCB ROUTING

❑ COMPONENT REVISION AND SELECTION

❑ CIRCUIT ANALYSIS

❑ DESIGN VERIFICATION

❑ RELIABILITY

❑ TEST COST REDUCTION

❑ PARTS ASSESMENTS

❑ SCHEMES AND PCB RENOVATION

❑ WIRING HARNESS DESIGN

❑ REQUIREMENTS DEFINITION AND DOCUMENTATION

❑ PCB DEBUG AND TESTING

ELECTRONIC DESIGN AND CALCULATION


WE CARRY OUT STRUCTURAL, THERMAL AND ELECTROMAGNETIC FEM SIMULATIONS

USING THE MOST ADVANCED CALCULATION TOOLS:

❑ ANSYS

❑ ABAQUS

❑ RADIOSS AND OPTISTRUCT

❑ NASTRAN

❑ LS-DYNA

❑ JMAG

❑ HYPERMESH

❑ HYPERWORKS

PERFORMING:

❑ LINEAR ANALYSIS: STATIC, MODAL, VIBRATIONAL AND PSD SIMULATIONS

❑ NON LINEAR ANALYSIS: IMPACT, CRASH, BUCKLING, DAMAGE TOLERANCE SIM.

❑ OPTIMIZATION ANALYSIS: TOPOLOGICAL, TOPOGRAFICAL, FREE SHAPE, FREE SIZE

❑ MICROMECHANICAL MODELS IMPLEMENTATION

FEM DESIGN AND COMPUTATION



COMPOLAB COLLABORATES WITH INTERNATIONAL RAILWAY COMPANIES, DEVELOPING :

❑ STATIC AND CRASH FEM CALCULATIONS ACCORDING TO THE RAILWAY RULES FOR THE

DESIGN AND VALIDATION OF COACHES

RAILWAY APPLICATIONS



COMPOLAB COLLABORATES WITH INTERNATIONAL AUTOMOTIVE COMPANIES, DEVELOPING:

❑ PRELIMINARY AND DETAILED DESIGN

❑ STRESS AND STRAIN STATIC ANALYSIS

❑ MODAL AND VIBRO-ACUSTIC ANALYSIS

❑ ELECTRONICS PRODUCTS DEVELOPMENT AND ELECTROMAGNETIC FEM CALCULATIONS

❑ SHOCK ANALYSIS

❑ FRF AND PSD ANALYSIS

❑ CRASH AND DROP TEST ANALYSIS

❑ THERMOMECHANICAL ANALYSIS

AUTOMOTIVE APPLICATIONS



COMPOLAB DEVELOPING:

❑ PRELIMINARY AND DETAILED STUDY SIMULATION

❑ UNSTEDY SIMULATION

❑ COUPLED THERMAL AND STRUCTURAL SIMULATION

❑ CONDUCTION OPTIMIZATION

❑ THERMAL STRESS ANALYSIS

THERMAL APPLICATIONS




❑ PRELIMINARY AND DETAILED STUDY SIMULATION

❑ UNSTEDY SIMULATION

❑ COUPLED THERMAL AND STRUCTURAL SIMULATION

❑ CONDUCTION OPTIMIZATION

❑ THERMAL STRESS ANALYSIS

THERMAL APPLICATIONS


FEM DESIGN AND COMPUTATIONTURBOGAS APPLICATIONS

TURBOGAS GE6FA

FOR THIS PROJECT COMPOLAB HAS DEVELOPED A VIRTUALMODEL TO EVALUATE THERMAL STRESS AND VIBRATIONFATIGUE PERFORMANCE, USING

❑ NON-LINEAR SIMULATION

❑ UNSTEADY ANALYSYS

❑ ADVANCED MATHEMATICAL MODELS

❑ TECHNOLOGICAL DATA

❑ TEST AND NUMERICAL DATA MAPPING


FEM DESIGN AND COMPUTATIONAERONAUTICAL APPLICATIONS

❑ STACKING SEQUENCE DEFINITION

❑ LAYERS SIZE DESIGN

❑ MODELLING OF COMPLEX GEOMETRY JOINTS

❑ WEIGHT OPTIMIZATION SIQUENCE DESIGN

❑ MULTISCALE MODELS APPLICATION

❑ FAR 22-23 REGULATION




❑ MODELLING OF LARGE ASSEMBLING

❑ TRANSIENT ANALYSIS

❑ WELDING ANALYSIS

❑ FRF AND VIBRATION

❑ THERMAL STRESS CALCULATION

TESTING AND PRODUCTION APPLICATIONS


VIRTUAL SIMULATION OF MULTI-DOMAIN SYSTEMS

AMESIM MODEL:

❑ MECHANICAL MODEL

❑ ELECTRIC CIRCUIT

❑ HYDRAULIC CIRCUIT

THE AIMS OF THIS MODELING ARE:

❑ THE CORRELATION BETWEEN EXPERIMENTAL DATA

AND VIRTUAL SIMULATIONS

❑ TO IMPROVE AND DEVELOP NEW SYSTEMS FOR THE FUTURE WORKING MACHINE

DATA CORRELATION


DATA CORRELATION

❑ TESTING AND FEM PIEZOELECTRIC CORRELATION

❑ MECHANICAL, ELECTRIC AND ACOUSTIC PERFORMANCE MODELLING


DATA CORRELATION

MACHINED PARTCOMPOLAB S.r.l. Property 35

LIGHT MATERIALSACTIVITIES WITH MAGNESIUM

FEASIBILITY STUDY FOR OIL PUMP IN ORDER TO:

❑ VERIFY THE USE OF MAGNESIUM ALLOY TO REPLACE ALLUMINUM ALLOY

❑ INCREASE SOUND DAMPING AND REDUCE WEIGTH

RE-DESIGN

CASTING PROTOTYPE AE44


FEASIBILITY STUDY FOR INTAKE MANIFOLD IN ORDER TO:

❑ REPLACE PLASTIC MATERIA / ALUMINUM ALLOY WITH MAGNESIUM ALLOY

❑ RE-DESIGN THE EXISTING PART FOR HIGH-PRESSURE MAGNESIUM DIE-CASTING

LIGHT MATERIALSACTIVITIES WITH MAGNESIUM ALLOY


LIGHT MATERIALSCARBON COMPOSITE MATERIAL

DESIGN AND

FEM SIMULATION

PROTOYPING AND TESTING

LAYERS DEFINITION ON COMPLEX GEOMETRY

DRAPABILITY AND FLAT WRAPPING ANALYSIS


I4.0 ROBOTIC ASSEMBLY LINE FOR AUTOMOTIVE SHAFTS

I4.0 ROBOTIC ASSEMBLY LINE FOR AUTOMOTIVE SHAFTS

MAIN ACTIVITIES:

❑ DESIGN AND ENGINEERING SUPPORT ACTIVITIES FOR THE ASSEMBLY

STATIONS

❑ COMPLETE ELECTRICAL DESIGN

❑ COMPLETE PNEUMATIC DESIGN

❑ DESIGN AND CONSTRUCTION OF AUTOMATIC FEEDING STATIONS

MAIN CHARACTERISTICS :

❑ OPERATIONAL ASSEMBLY STATIONS N°: 10

❑ HEAVY COMPONENTS FEEDING STATIONS N°: 4

❑ TAKT-TIME: 26 [s]

❑ EFFICIENCY: 96%


AUTOMATIC ROBOTIC FEEDING

AUTOMATIC ROBOTIC FEEDING STATIONS

MECHANICAL COMPONENTS IDENTIFICATION:

❑ 2D VISION SYSTEMS (x , y)

❑ 2D VISION SYSTEM + LASER (x , y , z)

❑ 3D VISION SYSTEM (x , y , z) + ROBOT GUIDE

❑ DESIGN AND DEVELOPMENT OF CUSTOM LIGHTING SYSTEMS

PICKING SYSTEMS:

❑ DESIGN AND MANUFACTORING OF GRIPPERS

❑ ROBOT PROGRAMMING


SHAFTS AUTOMATIC PICKING

ROBOTIC CELL WITH AUTOMATIC PICKING SYSTEMS USED

IN AN INDUSTRIAL PLANT FOR PHOSPHATISING OF

AUTOMOTIVE SHAFTS

MAIN CHARACTERISTICS:

❑ ROBOT: YASKAWA MH-80

❑ DEDICATED STRUCTURE FOR PLACEMENT OF SHAFT

CONTAINERS

❑ AUTOMATIC EXTRACTION OF DRAWERS FOR

LOADING AND UNLOANDING OF SHAFTS

❑ SYSTEM FOR ALIGNMENT OF SHAFTS

❑ TRACEABILITY SYSTEMS FOR PROCESSED PARTS

❑ SIEMENS PLC FOR CONTROL AND MANAGEMENT

❑ BAR CODE READER FOR AUTOMATIC SETUP OF

WORKING PARAMETERS

❑ LOAD/UNLOAD CAPACITY: 750÷ 800 PCS/h


SHAFTS AUTOMATIC PICKING

GRIPPER FOR PICKING AND STORAGE OF SHAFTS


❑ ELECTROMAGNETIC PICKING SYSTEM FOR SHAFTS WITH VARIABLE LENGHTS AND

DIAMETERS

❑ ELECTRO-PNEUMATIC SHAFT MAGAZINE WITH CHAIN SYSTEM (CAPACITY: 8 PCS)

❑ LASER SCAN SYSTEM FOR PARTS IDENTIFICATION


TORSIONAL TEST BENCH FOR AUTOMOTIVE OIL PUMPS


❑ ELECTRICAL MOTOR + INVERTER + DATA ACQUISITION SYSTEM (2 ENCODER)

❑ HMI AND DATA ELABORATION

❑ POSSIBILITY OF TESTING DIFFERENT PUMP MODELS

MAIN PERFORMANCES:

❑ TORSIONAL ACCELERATIONS: 10^5÷ 10^6 [deg/s^2]

❑ ROTATIONAL SPEED: 1000÷ 6000 [RPM]

TORSIONAL TEST BENCH FOR AUTOMOTICE OIL PUMPS


INNOVATIVE TEST BENCH FOR AUTOMOTIVE INJECTORS

BENCH FOR ACCELERATED IMPACT AND SLIDING TESTS FOR MECHANICAL PARTS OF

AUTOMOTIVE INJECTORS


❑ BENCH OVER ALL DIMENSIONS: 1600 x 750 x 1500mm – (L x W x H)

❑ INTEGRATED HMI FOR BOTH TYPE OF TESTING (SOFTWARE: LABVIEW)

❑ ONE ELECTRONIC CONTROL SYSTEM FOR BOTH TYPE OF TESTING (NI cRIO)

❑ COMPLIANCE WITH CE STANDARDS


IMPACT TEST BENCH FOR MECHANICAL COMPONENTS OF AUTOMOTIVE INJECTORS

PERFORMANCES:

❑ TESTING FREQUENCES: max. 200Hz

❑ IMPACT MAX SPEED: 1,5m/s @ 75Hz

❑ MAX. STROKE: 0,8mm (BY STEP OF 0,02mm)



SLIDING TEST BENCH FOR MECHANICAL COMPONENTS OF AUTOMOTIVE INJECTORS

PERFORMANCES:

❑ TEST FREQUENCES: max. 400Hz

❑ MIN. MAX. RADIAL LOAD: FROM 5N TO 50N BY STEP OF 0.01N

❑ MAX. STROKE: 90μm (step 1 μm)

❑ MAX. TEST TEMPERATURE: 80°C



THANK YOUFOR YOUR ATTENTION

Compolab S.r.l.

www.compolab.it Via dell’Artigianato 53 57121 Livorno – Italy

VAT number 01680080494 Telephone / Fax :+39 0586 422497

Documents

CUSTOMER PORTFOLIO - SOME LARGE · 2019-10-19 · compolab s.r.l. property 5 compolab supports large companies and small and medium enterprises in cad design and product development