14
INSTALLATION & OWNER’S MANUAL Rev. C, p. 1 of 14 The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete. revised: 9-28-2017 p/n: IM-1KBX25 NOTE: hard sided cab shown with the following optional accessories (purchased separately): work lights, strobe light, 20,000 B.T.U. heater. CAB INSTALLATION INSTRUCTIONS KUBOTA BX25 HARD SIDED CAB ENCLOSURE (p/n 1KBX25AS) SOFT SIDED CAB ENCLOSURE (p/n 1KBX25SS) APPROXIMATE INSTALLATION TIME: 3 to 5 HOURS

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Page 1: BX25 CAB Installation - DreamingCodecdn-ecomm.dreamingcode.com/public/224/documents/Current-Kubo… · 2.2 Attach the black vinyl cover to the newly installed self-adhesive velcro

I

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TALL

AT

ION

& O

WN

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AN

UA

L Rev. C, p. 1 of 14

The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete.

revised: 9-28-2017 p/n: IM-1KBX25

NOTE: hard sided cab shown with the following optional accessories (purchased separately):

work lights, strobe light, 20,000 B.T.U. heater.

CAB INSTALLATION INSTRUCTIONS

KUBOTA BX25 HARD SIDED CAB ENCLOSURE (p/n 1KBX25AS) SOFT SIDED CAB ENCLOSURE (p/n 1KBX25SS)

APPROXIMATE INSTALLATION TIME: 3 to 5 HOURS

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DESIGN CONCEPT

Curtis cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions. From all of us at Curtis, we thank you for choosing our product.

CAB INSTALLATION BEFORE YOU START HELPFUL REMINDERS: A. Refer to parts diagram toward the back of this manual to help identify parts during the assembly process. B. To assist with the cab installation, leave all bolts loose for later adjustment unless otherwise specified. C. Read and understand all instructions before beginning. D. Plastic washers have been supplied to provide a weather seal under the heads of all exterior bolts. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fast- eners and damage the plastic washer. Also use steel washers as required. See diagram. E. Apply a clear silicone sealant to seal any minor gaps that may occur due to vehicle variations. F. Use caution to avoid damaging the factory installed threaded inserts. Begin the bolt engagement by hand to avoid or correct potential cross threading. TOOLS REQUIRED:

 Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never

operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete.

p. 2 of 14

Fastener

Cab Surface

Steel Washer

Plastic Washer

Set of standard and metric sockets Set of standard and metric open end wrenches One 3/8” Drive Ratchet One 3/16” Allen Wrench (preferably “T” handle type) One Phillips Head Screwdriver (#3) Scissors

driver and passenger. exceed the vehicle's rated capacity including from the vehicle's rated capacity and never brochures. Deduct the accessory's total weight Curtis accessory weights are listed in product add additional weight to the base vehicle. All Curtis Cabs, blades and general accessories

ADDEDWEIGHT

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p. 3 of 14

1. VEHICLE PREP.

1.1 Temporarily remove the SMV (slow moving vehi-cle sign) from the vehicle by lifting it straight up out of its wedged position. See fig. 1.1. 1.2 Temporarily remove the flasher lights from each side of the vehicle. Remove the large hex nut and discon-nect the wires at the bullet connectors. See figures 1.2 and 1.2.1. Pull the loomed wire all the way out of the fender hole and bracket hole. Set the lights aside. 1.3 Temporarily remove the air intake cover by re-moving the hand knob and pulling the cover towards the rear of the vehicle to free it up. See fig. 1.3. 1.4 Remove and discard the two plastic shields shown in fig. 1.4. Remove a total of three (3) bolts and discard the hardware. Fig. 1.4.1 (next page) shows the left half removed. WARNING: to maintain air flow to the ra-diator and take it from outside the cab, the two plastic shields must be removed and the vinyl cover installed. During warmer operating conditions, the vinyl cover may be removed for more air intake.

Fig. 1.2.1 (view from rear of left side)

Fig. 1.1 (view from rear of left side)

SMV sign

Fig. 1.2 (view from rear of left side)

hex nut

disconnect two wires

Fig. 1.3 (view from rear of left side)

hand knob

Fig. 1.4 (view from rear of left side)

bolt and nut bolt only

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p. 4 of 14

1. VEHICLE PREP. (continued)

1.5 Locate the plastic Christmas tree plug that holds the floor mat down, shown in figure 1.5. Use pliers or screwdriver to remove the plug by prying it out of the floor pan and floor mat. Repeat for plug on opposite side. Discard the plugs. 2. AIR INTAKE COVER

2.1 While the air intake cover is still off, install the supplied self-adhesive velcro to the perimeter of the out-side face in order to attach the black vinyl cover provid-ed. Note: adhesive-backed velcro should be applied to a clean, dry surface at room temperature. 2.2 Attach the black vinyl cover to the newly installed self-adhesive velcro on the air intake cover oriented so that there is overhang on three sides (the left, the right, and the bottom). Fig. 2.2 shows one of the lower corners. NOTE: the black vinyl cover has additional strips of vel-cro sewn on for use with other models. 2.3 Per fig. 2.3, fully re-install the air intake cover in place using the original hand knob to secure it. NOTE: The vinyl air intake cover is designed to keep the radiator from drawing warm air out of the cab in the winter. It is recommended that the intake cover be re-moved on hot summer days.

Fig. 1.4.1 (view from rear of left side)

left half shown removed

Fig. 2.2 (view of lower corner)

overhang

Fig. 2.3 (view from rear of left side)

re-install hand knob

Remove plastic plug (both sides)

Fig. 1.5 (view from left side)

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p. 5 of 14

3. COWL

3.1 Per fig. 3.1, remove and discard the carriage bolt and locknut. Repeat for opposite side. 3.2 Per fig. 3.2, position the cowl over the hood of the tractor with the flanges at the top of the cowl pointing rearward. Position the rubber seal around the hood point-ing forward. 3.3 Per figure 3.3, use the following hardware per side: one 5/16-18 x 1” long , two steel washers, and one locknut. Locknuts to be underneath the vehicle floor-board. The head of the bolt to be up top. Reminder, leave bolts loose. 4. SIDE FRAMES

4.1 Per fig. 4.1, install one of the roll bar bracket mounts to the lower set of holes on the outside of the rear left side frame. Attach using two 5/16 button head bolts, two steel washers, and two nylon washers. Leave bolts loose.

Fig. 3.1 (view from rear of left side)

remove and dis-card hardware

Fig. 3.2 (view from front of left side)

rubber seal facing forward

Fig. 3.3 (view from left side)

5/16" button head bolt on top

Fig. 4.1. (outside view of left side frame from rear)

Roll bar bracket mount offsets toward interior

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p. 6 of 14

4. SIDE FRAMES (continued) 4.2 Per fig. 4.2, position the left side frame on the trac-tor. Install three 5/16" button head bolts, washers, and plastic washers through the cowl and into the threaded inserts on the side frame. Install two 5/16" button head bolts, four washers, and two nuts into the tabs on the side frame. NOTE: use a nylon washer on the bolt on the front face of the cowl but not on the bolt through the flange in the top of the cowl. 4.3 Per figure 4.3, install one 1/4" button head bolt and washer through the hole in the floorboard, through the hole in the tractor floor, where the plastic plug was re-moved in step 1.5. Install washer and nut on the bottom side. Leave bolts loose. 4.4 Per fig. 4.4, install a 5/16" carriage bolt through the roll bar bracket mount, hook the rear of one of the roll bar brackets through the mount, and install with 5/16" nut and washer. 4.5 Per fig. 4.5, rotate one of the rear mounts into posi-tion. Lower into position and attach with two 5/16" but-ton head bolts, washers, and plastic washers. See figure 4.5.1

4.6 Repeat all of step 4 for right side frame.

Fig. 4.2 (view from front left side)

bolts and nuts

no nylon washer

bolts into inserts

Fig. 4.4. (view from left side)

head of 5/16” bolt nut and

washer

Fig. 4.3 (view from front left side)

1/4" bolt & washer

Fig. 4.5. (view from left side)

rear mount roll bar

Fig. 4.5.1 (view from left side)

5/16” bolts rear

mount

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p. 7 of 14

5. WINDSHIELD SUPPORT

5.1 Per figure 5.1, position the windshield support and attach to side frames with 5/16" button head bolts, wash-ers, nylon washers, washers and nuts (two places per side). Line up edges of windshield support with outside edge of side frame and tighten. 6. WINDSHIELD

6.1 Refer to step 4.2 for bolt sequence. Line up the edges of the cowl with the outside of the side frames and tighten the bolts attaching the side frames to the cowl in the following order. First, tighten the nuts and bolts at the top of the cowl that go through the front face. Second tighten the nuts and bolts that go through the top flange of the cowl. Lastly, tighten the bolts that go into the threaded inserts. 6.2 Have the following items ready to use: two plastic spacer blocks, four flat head screws (1 3/4” long), four flat steel washers, and four 5/16-18 locknuts. With assistance, place the windshield on the vehicle by resting it on the hood of the vehicle. See fig. 17.1. 6.3 With assistance, attach the upper hinges using the following: two 3/4” thick plastic spacers blocks, four 5/16-18 x 1 3/4” long flat head bolts, four steel washers, and four locknuts. See fig. 6.3. Locknuts and washers to be on the inside of the cab. Do not tighten bolts. 6.4 Per figure 6.4, attach windshield latches to wind-shield latch receivers on the cowl by squeezing tabs to retract spring loaded pins. Lift up on bottom of windshield and close latches. 6.5 Check alignment of windshield with side frames and tighten hinge hardware. CAUTION: HINGES ARE PLASTIC COMPONENTS. DO NOT OVERTIGHTEN. TORQUE TO 7 FT.-LBS. MAXIMUM

Fig. 6.4 (view from rear of left side)

Fig. 5.1 (view from front)

bolts

Fig. 6.3 3/4” thick spacer block

3/4” thick plastic spacer

latch receiver

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p. 8 of 14

7. ROOF

7.1 With assistance, position the roof with the reflectors at the back of the tractor. Per figure 7.1, latch the latches at the back of the roof onto the pins on the side frame.

7.2 Per figure 7.2, install the left and right pin hinges into the hinge sleeves on the underside of the roof. Attach to the windshield support with four 1/4" hex head bolts, washers, and lock nuts (washers to be on inside of cab). Make sure sides of roof are parallel with and centered on side frame and tighten the hinges. The roof latches are two position latches and should click into the second position, without leaving any gaps between the headliner of the roof and the top of the side frames, during normal operation of the roof. If necessary, the latches can be adjusted up and down to get a better seal or latch more easily. 7.3 With assistance, lift up on the back of the roof and install the supplied gas springs, with the rod end down, as shown in figure 7.3 NOTE: For backhoe operation remove rear curtain (see step 8) and release latches hinging roof up for backhoe operation. 8. REAR CURTAIN

8.1 Install six of the supplied nut covers on the nuts on the rear mounts and roll bar brackets. 8.2 Attach the supplied adhesive backed velcro to the velcro on the bottom of the rear curtain cutting into strips as required. 8.3 Per figure 8.3, snap the top of the rear curtain (the edge opposite the velcro) to the inside of the roof, letting it hang between the rear mounts, roll bar bracket mounts and side frames. Guide into place as you lower and latch the roof. 8.4 Snap sides of curtain to back of side frame. 8.5 Position the curtain along the fender of the tractor and attach adhesive backed velcro to the tractor as shown in figure 8.5 Note: adhesive-backed velcro should be ap-plied to a clean, dry surface at room temperature.

Fig. 7.1 (view from right side)

latch roof to pins

Fig. 8.3 (view from front of right side)

Fig. 7.3 (view from right side)

Fig. 7.2 (view of front left underside of roof)

install left and right hinge pins

Fig. 8.5 (view from front left side)

Velcro

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p. 9 of 14

8. REAR CURTAIN (continued)

8.6 Per figure 8.6, attach the bottom corners of the cur-tain to the bottom of the side frames with Velcro 9. FINISHING TOUCHES

9.1 Tighten all remaining hardware. Install supplied nut covers on all nuts on the interior of the cab. 9.2 Install the fuel cap assembly over the fuel cap by inserting the fixed tabs first, then snapping in the flexible tab last. Adjustment is available if necessary. Loosen the #10-32 bolt and locknut to adjust the spring tab. Re-tighten the hardware and re-install the fuel cap assembly on the vehicle. See fig. 9.2. 9.3 Re-install both flasher lights removed in step 1.2 Use the newly supplied mounting bracket that is at the rear of the side frame as shown in fig. 9.3. Feed the loomed wires down through the fender holes and re-connect the wires. 9.4 Re-install the SMV sign (slow moving vehicle) if desired. Insert into the original receiving bracket and wedge it in with medium firm effort. 9.5 Install the front windshield wiper (110 degree sweep) per the instructions in the wiper kit.

Fig. 8.6 (view from rear right of vehicle)

bottom edge of curtain

Fig. 9.2 (view from front of right side)

ref.: flexible spring tab

Fig. 9.3 (view from front of right side)

flasher lights

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p. 10 of 14

10. DOORS

10.1 Apply grease to the pin hinges. With assistance, re-install the doors onto the pin hinges. Work the doors back and forth until the hinges are completely seated. If necessary, spe-cific adjustments can be made per the steps below. Note: the top of the door should end up visually parallel with the side of the roof. Note: the door latch is a rotary type with two posi-tions to close. Adjust door so that when fully closed door latch clicks twice for total engagement.

10.2 Per fig. 10.2, the large striker bolt and nut can be loos-ened and reset higher or lower, in or out for better engagement and door seal. Use two 19mm open end wrenches. Note: fin-ger guard to end up being centered and facing inward.

10.3 Per fig. 10.3, the 1/4-20 hex head bolts on the door hinges can be loosened on the rear tube, or on the door itself, or in both places, in order to rotate or move the door up or down and forward or backward as necessary for proper align-ment with side frame. Note: An assistant will be needed for this step. Keep the hinge sleeves fully seated on the pin hing-es. Tighten all hinge bolts using caution to not over tighten. Over tightening will crush (damage) the structural tubing. Torque to 40 inch-pounds.

10.4 Per fig. 10.4, the inside latch can be moved forward or back for proper engagement with the striker bolt. Loosen the two hex head bolts shown to move the latch. Re-tighten bolts.

CAUTION: FOR SAFE OPERATION, DO NOT DRIVE WITH DOORS OPEN. MAKE SURE DOORS ARE CLOSED AND PROPERLY LATCHED WHEN DRIV-ING.

11. DOOR Stops

11.1 For soft sided doors, install the supplied vinyl coated cable door stops between the upper bracket on the doors and the upper bracket on the side frames. Use the following hard-ware: four 5/16-18 x 3/4” long hex head bolts, four steel washers, and four locknuts. Do not tighten down firmly. Al-low for free pivoting.

11.2 For hard sided doors, install the supplied gas shocks to the factory installed ball studs on the side frames and doors with the small piston end towards the door.

12. CARE AND MAINTENANCE

12.1 Check and tighten hardware after 40 hours of opera-tion. Periodically inspect and tighten hardware for the remain-der of the unit’s life.

12.2 Wash the painted surfaces of the unit with commercial automotive cleaning products.

12.3 Clean windows with glass cleaner.

12.4 Vinyl components should be washed with a mild solu-tion of warm soapy water.

12.5 Clear vinyl can be easily scratched. Be careful cleaning frost or snow from windows. Do not roll curtains in cold weather. The windows become stiff and may crack. Keep win-dows clean.

Fig. 10.2 (view of striker bolt assembly)

Fig. 10.3 (exterior view of right side door)

Fig. 10.4 (interior view of right side door latch)

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BLACK VINYL

COWL WINDOWS W/ MOUNTING RUBBERWINDSHIELD HINGE KIT (2 HINGES)WINDSHIELD LATCH KIT (2 LATCHES)

(ENTIRE BOTTOM EDGE)

AND LOCKNUT (LOCKNUT INSIDE)

8SV-BX5017-O3

CABS/BLADES/SPREADERS/ACCESSORIES

*IN HOUSE APPLICATIONS

#10-32 x 1/2" LONG BOLT*

ORANGE

TRIM-LOK*

REAR

1CURTAINORANGE VINYL

QTY.FUELCAP

8SV-BX2508-VKP/N QTY.

1

BX25-HWK8SV-PGBX25CWL

9SV-WL19SV-HWS

ADDITIONAL SERVICE PARTS

p. 11 of 14

QTY./UNIT

1

1

11

P/N

HARDWARE KIT (CAB)

DESCRIPTION

QTY. P/N

* VIBRATION MOUNTS(9VM01 OPPOSITE SIDE)

ARCH PSA (INSIDE)

QTY.

HEARING PROT. & OPTIONS)

DECALS (INSIDE)(SERIAL #, R.O.P.S.,

*

*1/2" WEATHERSEAL BOTTOM

* 1" FLAT BULB

INTAKEAIR

*1-1/8" HEYCO*PLUGS

5/8" BULB

COVER

*1/2" WEATHER

(L & R SIDES)SEAL (INSIDE)

8SV-BX2503-O3

WINDSHIELD LATCH* MOUNTS

COWLORANGE

1QTY. P/N

MOUNTSRAVEN T1

REAR

7/16" HEYCO PLUGS*

LATCHES*

1/4" GRIP &

ARCH PSA (OUTSIDE)

2 WIPERS

* *

WINDSHIELD SUPPORT

BULB W/3/4" SIDE*

QTY.

RAVEN T111

QTY.

HINGES*

WINDSHIELD

SEAM BULB

8SV-BX2502P/N

1 8SV-BX5014-VC

ARCH PSA (INSIDE)

(9VM01 OPPOSITE SIDE) * VIBRATION MOUNTS

QTY.P/N BRACKET 8SV-BX2513-B42

*

RAVEN T1

ROLL BARP/N8SV-BX2510-B42

ARCH PSA (INSIDE)*

SEAL (INSIDE)1/2" WEATHER*(L & R SIDES)

P/N8SV-KBX2505-B4

BRACKET MNTRAVEN T1

ROLL BARP/NQTY.

8SV-BX2512-B42

KUBOTA BX25 HARD & SOFT CAB PARTS LIST PART NUMBERS 1KBX25SS &1KBX25AS. PAGE 1 OF 2

(8 PLCS TOTAL)

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*TRIM-LOK4 SIDES

REFLECTORS

*SNAPS (8)(INSIDE)

*

GRAB*HANDLE

*LOW PROFILEHINGE SLEEVES(HS-P1)

9YR-LRLATCH RIGHT*

9YR-LL LATCHLEFT (SEE *

3/16" NYLON WASHERS

10-32 X 3/4"BOLTS

10-32 KEEPNUTS

*

*

5/16" SAE FLAT WASHERS

5/16-18 NYLON LOCK NUTS

*

*

BB

ROOF GASSHOCKMOUNT

*

LATCH MNT TAB

LATCH ORIENTED WITHWIDE OPENING TOWARDS CENTER OF ROOF MOUNT

WITH 1/4-20 X 3/4" BOLTS

*

DETAIL D

5/16-18 X 3/4"BUTTON HEAD BOLTS

*5/16" NYLONWASHERS

**5/16" SAE FLAT

WASHERS

5/16-18 NYLON LOCK NUTS

*

CC

SECTION C-C

ORANGE

GAS SPRINGS (2)9SV-GS021

*

AA

SECTION A-A

GRAB HANDLE*

SECTION B-B

5/16-18 X 3/4"CARRIAGE BOLTS

7/16" ID NYLON WASHERS*

*

SIDEOF ROOF

PART NUMBERS 1KBX25SS &1KBX25AS. PAGE 2 OF 2KUBOTA BX25 HARD & SOFT CAB PARTS LIST

*BALLSTUD

*LOW PROFILEHINGE SLEEVE

DETAIL D

(VIEWED FROM INSIDE OF ROOF)

ADDITIONAL SERVICE PARTS

CABS/BLADES/SPREADERS/ACCESSORIES

9SV-RFL

QTY./UNIT

p. 12 of 14

9SV-HSLP11

P/N

HINGES (4)ROOF LATCHES (1 LEFT, 1 RIGHT)

DESCRIPTION

ROOF1

QTY.8SV-BX2501-O3P/N

GRAB HANDLE KIT (2 HANDLES)9SV-GH1

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9SV-PR29-15

2 WIPERS (15')W/ 1/4" GRIP &7/16" SIDE BULB

KUBOTA BX25 SOFT CAB PARTS LIST 1KBX25SS

SIDE FRAMES

* PLATES & HINGE

HINGE PINS LH,RH

*BALLSTUD

* MINI STRIKERW/ WASHER

* PLUG1" HEYCO

LATCH

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5/8" SIDE BULB* W/ 1/4" GRIP

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2 WIPERS (20')

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5/8" BULB

HARD DOORS

*

QTY.

RIGHTLEFT 8SV-BX25AS7L-031

8SV-BX25AS7R-031

P/N

3/4" SIDE BULBW/ 2 WIPERS*

5/8" BULB*

5/8" BULB

RIGHT

STRIKER*

HEATER

(INSIDE)

*LABEL

LEFT

HINGE PINS* PLATES & HINGE LH,RH

9SV-PR29-15

W/ 1/4" GRIP &2 WIPERS (15')

7/16" SIDE BULB

KUBOTA BX25 HARD CAB PARTS LIST 1KBX25AS

1 8SV-BX25AS9L-B4LEFT8SV-BX25AS9R-B4

W/ WASHER*

RAVEN T1

MINI STRIKER

1RIGHT

** SIDE WINDOW

2 WIPERS)(1/4" GRIP &W/ 7/16" SIDE BULB

INSERTS 5/16-18 *

WINDOWFIVE

CLIPS

SIDE FRAMES

RUBBER TYPES:*BALLSTUD

ORANGE

BALLSTUD

*

QTY. P/N

SNAPS (8)

RIG

HT

DO

OR

SLI

DIN

G W

IND

OW

W/ R

UB

BE

R8S

V-S

WX

R1

OU

TS

IDE

R-L

AT

CH

HA

ND

LES

W/ K

EY

(2)

9SV

-OH

RL

1 19S

V-D

ST

RD

OO

R S

TR

IKE

R K

ITS

(10

)1

8SV

-PG

BX

25LD

LOW

ER

DO

OR

AC

RY

LIC

WIN

DO

W W

/ RU

BB

ER

*