Click here to load reader

BUSINESS REPLY MAIL - Stephenson Equipmen · PDF fileBUSINESS REPLY MAIL FIRST CLASS ... Cummins is pleased to announce the availability of a parts ... Disconnect the air starting

  • View
    217

  • Download
    2

Embed Size (px)

Text of BUSINESS REPLY MAIL - Stephenson Equipmen · PDF fileBUSINESS REPLY MAIL FIRST CLASS ......

  • BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 15, COLUMBUS INDIANA

    -POSTAGE WILL BE PAID BY ADDRESSEE-

    Cummins Engine Company, Inc. Product Registration Dept. (CAC) P 0 Box 3005 Columbus, IN 47202-3005

    MIC 91200

    NO POSTAGE NECESSARY IF MAILED IN THE

    UNITED STATES

  • Cummins Customized Parts Catalog

    Cummins is pleased to announce the availability of a parts catalog compiled specifically for you. Unlike the generic versions of parts catalogs that support general high volume parts content: Cummins Customized catalogs contains only the new factory parts that were used to build your engine.

    shop, at your worksite, or as a coffee table book in your RV or boat. The cover contains your name, company name, address, and telephone number. Your name and engine model identification even appears on the catalog spine. Everybody will know that Cummins created a catalog specifically for you. This new catalog was designed to provide you with the exact information you need to order parts for your engine. This will be valuable for customers that do not have easy access to the Cummins Electronic Parts Catalog or the Cummins Parts Microfilm System. Additional Features of the Customized Catalog include:

    1 1 I

    I The catalog cover, as well as the content, is customized with you in mind. You can use it in your

    I

    Engine Configuration Data Table of Contents Separate Option and Parts Indexes Service Kits (when applicable) ReCon Part Numbers (when applicable)

  • Operation and Maintenance Manual . Automotive, Recreational Vehicle,

    Bus, and Industrial 53.9 and 55.9 Series Engines U.S.A., CBnada, Australia, N nd Puerto Rico

    Copyright0 2000 Cummins Engine Company, Inc. All rights reserved

    Bulletin No. 3810205-14 Printed'3100

  • Foreword This manual contains informat:on for the correct operation and maintenance of your Cummins engine. It alSO includes important safety information. engine and systems specilications, troubleshooting guidelines. and listings of Cummins Authorized Repair Locations and component manufacturers.

    Read and follow all safety Instructions. Refer to the WARNING in the General Safety Instructions in Section i - Introduction. Keep this manual with the equipment. If the equipment is traded or sold, give the manual to the new owner.

    The information. specif;cations, and recommended maintenance guidelines in this manual are based on information in effect at the time of printing. Cummins Engine Company. inc. resetves Ine rigtit to nlaka cliangis a: any time '1;;thout obligation. If you find differences between your engine and the information in this manual, contact your local Cummins Authorized Repair Location or call 1-800-DIESELS (1.800-343-7357) toll free in the U S and Canada. The latest technology and the highest quality components were used to produce this engine. When replacemenr parts are needed, we recommend using only genuine Cummins or ReConT exchange parts. These parts can be identified by the following trademarks:

    " Note: Warranty information is located in Section W. Make sure you are famlllar with the warranty or warranties applicable to your engine.

  • Table of Contents Section

    Introduction ............................................................... ...............................

    Engine Identification ..; ..................................................................... ............................................. . .

    Operating Instructions .......................................................................................................................

    Maintenance Guidelines ......................................................................................................................

    Maintenance Procedures at Daily Interval .... s ....................................... ....! ...........................................

    Maintenance Procedures at 10,000 Kilometers [SO00 Miles], 250 Hours, or 3 Months ....................

    Maintenance Procedures at 19,000 Kilometers [12,000 Miles], 500 Hours, or 6 Months .................

    .Maintenance Procedures at 38,000 Kilometers [24,000 Miles], 1000 Hours, or 1 Year ..................... Maintenance Procedures at 77,000 Kilometers [48,000 Miles], 2000 Hours, or 2 Years ..................

    ..

    Adjustment, Repalr, and Replacement .................................................... ; ...................

    System Diagrams ....... ; ........................................ : .................................... ........................................... :

    i

    E

    1

    2

    3

    4

    5

    6

    7

    A

    D

    E I I 'I I I I

  • Section

    Service Literature ................................................................................................................................ L

    Component Manufacturers ................................................................................................................. M

    Servlce Assistance ..................................... : .......................................................................................... S

    Troubleshooting Symptoms ....................................... ; ....................................................................... TS Maintenance Specifications .......................................... 1 .................................................................... V Warranty ............................................................................................................................................. W Index' ....................... .................................................. : ........................................................................ X

    /'

  • Important Reference Numbers .

    - Part Name Part Number Part Number

    Engine Model

    Engine Serial Number (ESN)

    ~

    Electronic Control.Module (ECM)

    I Control Parts List (CPL) I I I ~~

    I Fuel Pump Part Number I I I

    I Air Cleaner Element I I I I Lubricatina Oil Filter I I I

    ~

    Fuel

    Fuel-Water Separator

    Coolant

    Remote Gas

  • I Part Name I Part Number I Part Number ____

    Governor Control Module (GCM) (if applicable)

    Belt Part Numbers:

    I I . I . I I I

    Model

    Serial Number

    I I Oil Type

    Sea Water Pump

    - Model - Part Number

  • .

    83.9 and 85.9 Series Engines Sectiqn i . Introduction

    Section i . Introduction Section Contents

    Page i-a

    About the Manual ........................ ............................................................. ........................................... i-2 General Information .................. .............................................................. ........................................... i-2

    Acronyms and Abbreviations ...................................................................................................................... ..... 1-8

    General Safety Instructions ........ .................................................................................................................. 1-6 Important Safety Notice .................... ........................................................................... ................................ 1-6

    Generalblnformation ..................................................................... : ................................................................. 1-3

    General Information ......................................................................... ;..............................I .............................. 1-8

    How to Use the Manual ........... : ........................................................................................................................... 1-3

    Illustrations ............................................................................................ : .......................................................... 1-5 General Information .............................................................. ; ...... : ........................................... ..................... 1-5

    Symbols .......................................... ; ............................. i ................................................ .................................... 1-4 General Information ............................................................................................... ........... : ........................... 1-4

    ............................................................................. 1-1 General Information ..................................... ; .............................. : .......................................... ; ........................ 1-1

    . .

    To the Owner and Operator ....................... : ...................

  • Page i-b B3.9 and 85.9 Series Engines

    Section i - Introduction

    THIS PAGE LEFT INTENTIONALLY BLANK

  • ~~ r ~~

    83.9 and 85.9 Series Engines Section i - Introduction To the Owner and Operator Page i-1 To the Owner and Operator General Information Preventive maintenance is the easiest and least expensive type of maintenance. Follow the maintenance schedule recommendations outlined in Maintenance Guidelines (Section 2).

    Keep records of regularly scheduled maintenance.

    Use the correct fuel, oil, and coolant in your engine as specified in Maintenance Specifications (Section V). Cummins Engine Company, Inc. uses the latest technology and the highest quality components to produce its engines. Cummins.recommends using only genuine Cummins parts and Recone exchange parts.

    Personnel at,Cummins Aut

Search related