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Amr Gamal Abou El-Fetouh

Address: 149 Sakr Qurish square, Entrance 2, Rayeel Street, Helwan, Cairo, Egypt.

Phone: Mobile (+2) 01115712126.

E-Mail: Amr.Gamal0123@Gmail.com .

Professional Summary:

Experienced in the cement field, new plants, revamping and upgrading projects.

Experienced in the Ware House field Designingprojects.

Experienced in using PLC and Scada Automation Softwares such as (Siemens Step 7, PCS

7 Version 7 and 8, Schneider Unity Pro, Win CC Flexible, Win CC Explore Versions 6.0,

6.2, 7.0, 7.1, 7.2, 7.3, WinCC Comfort (TIA Portal) and ECS compatable with schnieder

PLCs.

Experienced in using Automation Software using several cement libraries such as(FLS,

Lafarge, Polcid and Holsim).

Experience/Qualification in Programming, Commissioning, Startup and System

Troubleshooting.

Skilled at design of the engineering documents such as system configuration, sequence

layer flow sheet, general and detailed Function Analysis, interlocking diagram of

function blocks, Design of the HMI (Mimics) and dynamic objects.

Education and Qualifications

2010- 2014 Faculty of Engineering, SinaiUniversity,Egypt.

B.Sc. in Communication and Electronics Engineering. Accumulative Grade: Good. Graduation Project: Car Smart Security System. Graduation ProjectGrade: Very Good.

Graduation Project Includes:

1. Controlling the Car to move by programming the Drive controlling it. 2. Determiningthe Coordinates of GPS System “Longitude, latitude” by a GPS Kite. 3. Programming Micro-Controller “Arduino Mega” with 34 I/Os. 4. Sending SMS Messages from GSM kite connected to Mobile Network.

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5. Programming Different Types of Sensors “Ultra Sonic, Infrared”. 6. Programming the Voice Recognition Kite.

Languages:

Tongue language: Arabic.

English: Fluent.

Practical Training:

July -2010: Sinai White Cement Company-Al Arish:

Delta –Star motor connection explanation.

Over view on Electrical substation & plant equipment’s (kiln, Cement Mills).

Over view on PLC –Allen Bradley & CCR control system.

Over view on instrumentation devices (PT100, Thermocouple, pressure transmitters).

August-2012: ABB Head office in Sheraton-Egypt:

Robotics department: Robot Studio program:

Designing a program for the Robot to do specific job.

Programming ABB industrial Robots used in welding and fixing metal plates.

Commissioning and Start up the Robot in (AcroMisr) Company for Metal Plates in Helwan.

Certification from ABB.

September–2014: MasAutomation:

PLC Training on Sematic (Step-7).

PLC Training on Microwin (Step-5).

Siemens WinCC Flexible.

HMI programming program Movicon 11.3 for programming HMI for Vipa Screens with Certification from Vipa Trainer.

Designing PLCprograms.

Creating Profibus network and connects the CPU to the I/O s.

On job Training in the sites and training on how to troubleshoot problems.

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Computer Skills:

Operating Systems: Microsoft Windows.

Microsoft Office: Word, Excel, Power Point, picture manager, Outlook.

Auto Cad.

C++.

Virtual Machine.

Protus circuits designing.

Pcb circuits designing.

Arduino programming.

From 1/8/2014 till 30/11/2014:

Worked at MAS Automation: Automation Engineer:

Training:

Training on how to create Profibus networks using(Siemens Step-7) and connecting the CPU to the I/O s by configuring the hard ware configuration.

Downloading and Uploading programs from Siemens and Vipa PLCs.

Designing HMI Programs for VIPA screens using(Movicon11.3).

On job training, commissioning and start up.

Projects:

1-Misr Beny Sweef Water-Company:

Installing Fluxus ADM 5107 and 5207 for Misr Beny Sweef water company.

Erection, commissioning and Startup for about 60 parts of Ultra Sonic Flow Meter (FLUXUS ADM 5107) for Misr Beny Sweef Water-Company.

2-Giza for Cable Industries:

E8– Machine for twisting and Isolating Telephone Cables, P12 – Machine for Isolating Medium Voltage Cables:

Upgrading System from Sematic (Step5) into (Step7); Programming the Vipa PLC of the system using (Sematic Step 7 – V 5.5).

Programming the HMI of the system using (Movicon 11.3).

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Communication between the CPU(S7314) and the distributed I/O by configuring hard ware configuration of 4 Racks with(380 I/O s) on a Profibus Network.

Testing the controllers of the Heaters of the whole system with the client.

Commissioning and Startup of the system.

From 1/12/2014 till 30/09/2015:

Worked at ASEC Automation: Automation Engineer.

Responsibilities:

Preparation of Engineering Documents (Flow Sheets-Sequence Flow Sheets - GFS - DFS - Operators Training,Quality Review of the documentation of the project).

PLC Programming, HMI/SCADA Design.

Establish FAT, SAT tests, Commissioning and Start up for DCS for industrial process such as (Cement _Plants, and Water plants).

Hardware installation and troubleshooting.

Industrial Networks and Communication Networks Configurations such as (Profibus - Modbus -Ethernet).

PLC Programming Using (Siemens Step 5 –Microwin).

PLC Programming Using (Siemens Step 7 –V5.5).

PLC Programming Using (Siemens PCS 7 Versions 7 & 8 ).

Designing HMI system using (WIN CC Flexible, WIN CC Comfort – TIA Portal – V 13).

DesigningScada systemusing (WIN CCExplore).

Editing the modifications requested by the Client.

Projects:

Egypt:Titan Cement in Alexandria – El-Max:

1-By Pass Area (DustTransport):

Documentation (Layer flow sheet, Sequence flow sheet, General specification function,Detailed specification function, Network Topology, List of alarms and Fat Test) using ( Cemate Holcim V 7.1 ) of the By-PassArea.

Upgrading System from Sematic (Step5) into (PCS7), PLC Programming of the systemusing (Sematic PCS 7 – V 7.1) using (cemateHolcim V 7.1).

Designing the Scada of the system using (Win CC – Explore V7.2) using Cemate Holcime.

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Sequence testing of the groups of System with the Client in the Fat Test and testing controllers (PIDs) of the whole system.

Communication between the CPU (S7400) and the distributed I/Os by configuring hard ware configuration of 19 Racks with (850 I/Os).

Communication with the Main PLC of the Cooler using communication Blocks and creating network between them.

Troubleshooting, Commissioning and Startup of the system.

2-Oil Main Burner and Oil Calciner Burner:

Documentation (Layer flow sheet, Sequence flow sheet, General specification function, Detailed specification function, Network Topology, List of alarms and Fat Test) using ( Cemate Lafarge ) of the Oil Main Burner.

Upgrading System from Sematic (Step5) into (Step7); PLC Programming of the system using (Sematic Step 7 – V 5.5).

Training on (Win CC Comfort) from Siemens Egypt Team.

Programming HMI of the system using (Win CC Flexible then migrating it to Win CC Comfort V13).

Sequence testing of the System with the Client in the Fat Test and testing controller (PIDs) of the system.

Communication between the CPU (S7 315 2PN/DP) and the distributed I/O by configuring hard ware configuration of 2 Racks with (40 I/O s).

Communication with the Main PLC of the Cooler using communication Blocks and creating a Profibus network between them.

Troubleshooting, Commissioning and Startup of the system.

Editing Modifications requested by the Client.

Assiout: Cemex for Cement:

1-Coal Mill:

Programming the PLC using Schneider Unity Pro System.

Programming Scada system using (ECS).

Sequence testing of the groups of the System with the Client in the Fat Test and testing controller of the system.

Troubleshooting, Commissioning and Startup of the system.

Algeria: Ain Kebira:

Documentation (Layer flow sheet, Sequence flow sheet, General specification function, Detailed specification function, List of alarms and Fat Test) using (PolcidLibrary) of the Reclaimer, Crusher and a cement mill.

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Programming the Reclaimer, Crusher and the cement mill using (Sematic PCS 7 V-8)using(PolcidLibrary) from the Functional analysis from Polysius and FCB Company.

Programming the Crusher andVirtical Cement using (Sematic PCS 7 V-8) using(Polcid Library) from the Functional analysis from Polysius Company.

Programming the Mill using (Sematic PCS 7 V-8) using(Polcid Library) from the Functional analysis from Polysius Company.

Programming the Cooler using (Sematic PCS 7 V-8) using(Polcid Library) from the Functional analysis from Polysius Company.

Programming the scada of the system using (Win CC V-7.2).

From 1/10/2015 till now:

Working in ADVANSYS-ESC: Controls Engineer I.

Advansys-ESC which is DEMATIC partener, Dematic is a global leader providing a comprehensive range of intelligent logistics and materials handling solutions. Its product and solution R&D combined with manufacturing plants in the US, Europe, China and Australia.

Advansys-ESC Trainings:

1. Communication skills training (ASAS) with the life coach trainer Menna samy. 2. Communication skills training (technical Email writing) with trainer from Quest for

human development & change agents. 3. Advanced Microsoft Excel training from New Horizons for computer learning.

Dematic Trainings:

1-From 18/10/2015 to 16/11/2015: Training in Dematic Logistics in Spain – Madrid – Coslada:

1. Training on the technology of the systems of BK10 , BK25 , Monorails and Multi shuttles which are warehouse storing systems.

2. Training on Win CC Scada system for BK10, BK25, Monorails and Multi shuttles. 3. Training on configuring Web Navigator Server and Clients and giving the authorization

for each Client by Win CC Explore V7.3. 4. Training on configuring the Server and Operators to store data in the servers and to

control from the operator’s stations by Win CC. 5. Training on the electrical drawings of the BK10, BK25, Monorails and Multi shuttles.

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Site Visit to Pull & Bear Store in Spain – Coslada:Centro Comercial Tres Aguas, Av. de

América.

From 1/1/2016: Controls Engineer II.

1- From 25/6/2016 to 8/7/2016:Training in Dematic Logistics in Spain – Madrid – Coslada:

4. Training on Win CC Scada system (versions 7.2 and 6.0) for BK25, Monorails and Multi shuttles.

5. Training on the electrical drawings of the BK25 , Monorails and Multi shuttles.

Site Visit to LiderPapel Store in Spain: Pol. Ind. La Quinta, Av. de Castilla-la Mancha, 23,

19171 Cabanillas del Campo, Guadalajara, Spain.

6. Communication skills training (ASAS) with the life coach trainer Menna samy. 7. Communication skills training (technical Email writing) with trainer from Quest for

human development & change agents. 8. Advanced Microsoft Excel training from New Horizons for computer learning. 9. Allen bradley training PLC training on:

i. RS linex. ii. Control flash.

iii. Boot TB. iv. Studio 5000 V28.2. v. Dematic programming Addons and standards.

Preparing trainings for Amazon Big 3 projects:

1. Allen bradley PLC training on: i. RSlinx classic.

ii. Control flash. iii. BootTP. iv. Studio 5000 V28. v. Dematic programming Addons and standards.

2. Types of Merges. 3. Types of Sorters. 4. DCA Training. 5. Asi Training. 6. ASI tag generator training. 7. Pre-commissioning training. 8. Commissioning Process and Troubleshooting of conveyors systems.

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Projects:

Belgium:Roemmers:

1. Modifying the (Step7) program used to control the system of Roemmers to be as built. 2. Creating the tags, outputs and markers of the Scanners, Conveyors and the moving

dynamics using the step7-300 symbol table or by the Excel sheet format. 3. Creating the Tags used in the project Dynamics. 4. Drawing the Scada of the system used to control the system by (Win CC V7.2). 5. Testing the Scada system with the (Step7-300) PLC program. 6. Modifying the Scada system after the Commissioning to be as built.

Spain:

1. El court englaise based on WinCC 7.3. 2. Verto ( Automha ) a client for Dematic, which I was contacting directly with the

controls engineer there, based on WinCC 7.2. 3. Liderpapel which I had an on jop training and a site visit based on WinCC 7.3. 4. Gullon and Veda which I had an on jop training and a site visit, Gullon is based

on WinCC 6.0, and Veda is based on WinCC 7.2. 5. Starting from 1/1/2017, joining in Amazon Big 3 engineering and commissioning

phases in Spain – Barcelona.

Responsibilities:

1. Modifying the (Step7-300) program used to control the system of the ware house to be as built.

2. Creating the tags, inputs, outputs and markers of the Scanners, Conveyors, moving dynamics as the mono rails, multishuttels using the step 7 program or the excel format.

3. Drawing the screens used to control the ware house with the standard dynamics. 4. Makes the navigation between the screens and assignee the authorizations for each

operator to access the assigned area. 5. Modifying in the VBS and C scripts used to appear, disappear, moving and coloring the

dynamics in the screens. 6. Monitoring with Wincc SCADA to operate monitors, control, present, log, and print

alarms, and events of recorded process variables. 7. Testing the Scada system with the (Step7-300) PLC program and tag simulator. 8. Modifying the Scada system after the Commissioning to be as built. 9. Programming PLC using Allen Bradley software.