acc.army.milacc.army.mil/contractingcenters/acc_ri/business... · XLS file · Web view2014-09-02 · Author: joseph.hamill Last modified by: dennis.sheehan1 Created Date: 9/24/2008

MIL-DTL 50863F w/Amendment 1 M430A1Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Cartridge Case Ass'y 8886327 C1 Closing Cup Missing N/A

(prior to loading) C2 Three (3) or more vent holes blocked or missing N/AM101 One (1) or two (2) holes blocked or missing N/AM102 Two or more closing cups 1/ N/A

4.4.2.2 Cartridge Case Ass'y 8886327 C1 Propellant charge weight less than 75% of assessed weight N/A(Prior to ass'y of base, plug C2 Propellant charge weight more than 125% of assessed weight N/A and primer) M101 Propellant charge weight out of drawing tolerance N/A

4.4.2.3 Cartridge Case Ass'y 8886327 C1 Primer above flush with base plug N/AM101 Base plug above flush N/AM102 Depth of base plug, max. N/AM103 Depth of primer from base plug, max N/AM104 Primer damaged N/AM105 Excessive sealing compound on exterior surface of primer N/AM106 Check test for deterioration of primer N/A

4.4.2.4 Body Loading ass'y 12926814 M101 Specific gravity of Comp A-5 N/AM102 Depth to Liner N/AM103 Diameter of rotating bands N/AM104 True Position of liner N/AM105 Cap missing, loose or torn exposing explosive N/A

4.4.2.5 Body Assembly, pior to painting 9287854 M101 Pitch Diameter of thread N/AM102 Minor diameter of thread, max. N/AM103 Runout of indicated point on taper with body diameter N/AM104 Diameter of rotating bands N/AM105 Rotating Band Groove Diameter N/AM106 Diameter of sealing groove N/AM107 True position of rotating band with pitch diameter of thread N/AM108 Profile of rotating band N/AM109 Push test of rotating band N/A

4.4.2.6 Body Ass'y, after painting 9287854 M101 DELTED N/A N/A N/A N/A N/AM102 Body Diameter(rear of rotating band only) N/A

4.4.2.7 Body 9287855 M101 Dimensional Inspection of embossed stock N/AM102 Diameter between knurl N/AM103 True position of outside body diameter with pitch diameter of thread and front face N/AM104 Presence of cracks, voids, pipes or inclusions, etc. (ultrasonic inspection) N/AM105 Pitch diameter of thread N/AM106 Minor diameter of thread, max. N/A

4.4.2.8 Liner 12926813 M101 Index Angle N/AM102 Wall thickness at large datum diameter N/AM103 Wall thickness at small datum diameter N/AM104 Wall thickness of straight portion, small end N/AM105 Location of large datum diameter N/AM106 Location of small datum diameter N/AM107 Runout of OD small end with large OD including perpendicularity N/A

4.4.2.9 Projectile Ass'y 12926812 M101 True Position of Rotating Bands w/ OD of fuze N/AM102 Gap, min, between fuze and body N/AM103 Security of fuze, prior to sealant cure N/AM104 Disassembly torque test N/A

4.4.2.10 Projectile Ass'y 12926812 M101 O-ring missing from Groove N/A(prior to ass'y to cartridge ass'y)

4.4.2.11 Fuze PIBD M549A1 12944747 C1-A X-ray examination - setback pin protrusion short N/AC1-B X-ray examination - setback spring missing N/AC1-C X-ray examination - setback pin missing or retracted N/AC1-D X-ray examination - rotor assembly in armed or partially armed position N/AC1-E X-ray examination - one or both spin locks/ spring combination missing or out of position N/AC1-F X-ray examination - setback pin not blocking rotor N/AC1-G X-ray examination - Verge/ pinion assembly missing N/AC1-H X-ray examination - Setback spring bent, broken or missing tang N/AM101-A X-ray examination - Setback spring not level or leg bent N/AM101-B X-ray examination - Foreign material present N/AM102 Push out test of spitback assembly N/A

4.4.2.11.1 Fuze, PIBD - M549 9287860 C1-A X-ray examination - setback pin protrusion short N/AC1-B X-ray examination - setback spring missing N/AC1-C X-ray examination - Setback pin missing N/AC1-D X-ray examination - Setback pin retracted N/AC1-E X-ray examination - rotor assembly in armed position N/AC1-F X-ray examination - rotor assembly in partially armed position N/AC1-G X-ray examination - Safety spring missing N/AC1-H X-ray examination - Safety pin missing or safety spring not engaged to root of sector gear N/AC1-I X-ray examination - setback pin not blocking rotor N/AC1-J X-ray examination - Verge assembly missing N/AC1-K X-ray examination - Pinion assembly missing N/AC1-L X-ray examination - O-ring missing N/AC1-M X-ray examination - Drive screw missing N/AC1-N X-ray examination - Drive screw not fully seated N/AM101-A X-ray examination - Setback spring not level or leg bent N/AM101-B X-ray examination - Foreign material present N/AM101-C X-ray examination - Safety spring weight missing, cocked, or out of position N/AM101-D X-ray examination - Actuator missing, not fully seated, inverted, or more than one present N/AM102 Push out test of spitback assembly N/A

4.4.2.12 Spitback Loading Ass'y 9287864 M101 Charge above flush, small end N/AM102 Charge above flush, liner end N/A

4.4.2.13 Spitback Ass'y 9287862 M101 Functioning N/AM102 Total length N/AM103 Liner Missing N/AM104 Charge above or below flush N/A

4.4.2.14 Liner Spitback 8886352 M101 Outside Diameter N/AM102 Minimum Wall thickness, after forming N/A

4.4.2.15 Housing Spitback 9287865 M101 Smallest Outside Diameter N/AM102 Second largest inside diameter N/A

M103 N/AM104 Diameter of counterbore N/AM105 Concentricity of counterbore with second largest inside diameter N/AM106 Distance from small end to flange N/AM107 Depth of counterbore N/AM108 Location small basic diameter N/AM109 Location large basic diameter N/A

4.4.2.16 Cartridge 40mm M430A1 12926811 C1 X-Ray examination of ballistics 1/ N/AM101 X-Ray examination of ballistics 2/ 3/ N/AM102 Pull test of projectile N/AM103 Air pressure test N/AM104 Chamber gage failure N/AM105 Total length, maximum N/AM106 O-ring exposed N/AM107 Gap, Maximum, at rear of rotating band N/AM108 Security of crimp of base plug N/AM109 Action time N/AM110 Functional tests-MK 19 (Single Shot) N/AM111 Functional tests-MK 19 Rapid Fire N/AM112 Functional tests-MK 129 (Mild Steel) N/AM113 Functional tests-MK 129 (info only) N/A

4.4.2.17 Linked Ammunition 8886405 M101 N/A4.4.2.18 Unsealed shipping and storage container 12928042 M101 Cartridge inverted N/A

M102 Incorrect number of cartridges N/AM103 Fillers missing N/AM104 Support, top or bottom missing N/AM105 Spacer missing N/AM106 Top pad missing N/A

4.4.2.19 Sealed shipping and storage container 12928042 M101 Box or container damaged N/A

***REFERENCE TO THE ABOVE IS FOR UNOFFICIAL TRACKING PURPOSES ONLY AND BY NO MEANS CONSTITUTES APPROVAL. ANY APPROVAL SHALL BE DOCUMENTED WITHIN A PCO LETTER.***

True position of second largest inside diameter with smallest dia. Including perpendicularity with flange

Linked improperly (anyone of the four (4) tabs of link not in groove; link inverted; link damaged; link distorted)

MIL-DTL-32175C M549A1FuzeParagraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Firing Pin 12944746 M101 Flat end diameter of firing pin tip N/AM102 Length from point to underside head N/AM103 Diameter of second largest diameter N/AM104 Height of firing pin head N/AM105 Diameter of firing pin head N/A

4.4.2.2 Setback Pin 9287882 M101 Smallest diameter N/AM102 Length of smallest diameter, min. N/A

4.4.2.3 Setback spring 12944741 C1 Push off test of setback pin, min. N/AM101 Diameter between tangs N/AM102 Tang broken, bent or missing N/AM103 Total length, min N/AM104 Diameter across legs N/AM105 Leg broken, bent or missing N/AM106 Push off test of setback pin, max. N/A

4.4.2.4 Bracket 12944724 M101 Inside width of bracket N/AM102 Length form bottom of bracket to slot N/AM103 Width at open end of bracket legs N/AM104 Width of slot N/AM105 Length from bottom of slot to tip of bracket legs N/A

4.4.2.5 Verge 12944744 M101 ThicknessM102 Outside diameter M103 Cut out of verge where starwheel (see dwg.8886370) is contacted (see dwg. 12944725)

4.4.2.6 Verge arbor 12944728 M101 Bearing diameter4.4.2.7 Verge Assembly 12944727 C1 Static load disassembly test N/A

M101 Thickness of verge (see dwg.12944744) N/AM102 Outside diameter of verge (see dwg.12944744) N/A

M103 N/AM104 Bearing diameters (2) (see dwg.12944728) N/AM105 Cut out of verge where starwheel (see dwg.8886370) is contacted (see dwg. 12944725) N/AM106 Perpendicularity of verge with bearing diameters N/AM107 Torque test N/A

4.4.2.8 Pinion 8886369 M101 Bearing diameter N/A4.4.2.9 Starwheel 8886370 M101 Thickness 4.4.2.10 Pinion Assembly 8886368 C1 Static load push off test of pinion assembly N/A

M101 Distance from shoulder of pinion to top of bushing N/AM102 Distance from shoulder of outer diameter to shoulder of small diameter N/AM103 Perpendicularity of starwheel with bearing diameters N/AM104 Torque test (when applicable) N/AM106 True position of outside diameter of starwheel with bearing diameters N/A

4.4.2.11 Rotor Assembly 12944729 M101 Detonator stakes missing (2) min. required N/AM102 Detonator inverted N/AM103 Detonator above flush N/AM104 Discernible bulge or crack on detonator N/AM105 Static push off test of detonator N/AM106 Check test for detonator deterioration N/A

4.4.2.12 Rotor and sector gear assembly 12944730 M101 Thickness of sector gear (see dwg.9219872) N/AM102 Run out of sector gear N/AM103 Overall height N/AM104 Rotor post flush or below flush of sector gear N/A

Primary configuration: length from top of largest verge arbor diameter to bottom of verge Alternate configuration: length from top of largest verge arbor to bottom of bushing

M105 Swaged rotor shaft flange flush or below flush of sector gear N/AM106 Static push off test of rotor N/A

4.4.2.13 Ogive 12944735 M101 Corrosion Resistance N/AM102 Spherical radius N/AM103 Pitch diameter of thread N/AM104 Major diameter of thread, max N/AM105 Outside diameter, max N/AM106 Thread length N/AM107 True position of largest outside diameter with pitch diameter of thread N/AM108 Diameter of thread undercut N/AM109 Width of thread undercut N/AM110 Wall thickness (average of 3 readings) N/AM111 Anodize thickness N/A

4.4.2.14 Centerplate 12944723 M101 Deflection test N/AM102 Diameter of firing pin hole N/AM103 Diameter of counter sink N/AM104 Width of spokes N/AM105 Corner radius or chamfer where firing pin sits N/A

4.4.2.15 Bracket spring 8876226 M101 Thickness N/AM102 Spring load test N/A

4.4.2.16 Firing pin spring 12944749 M101 Thickness N/AM102 Spring load test N/A

4.4.2.17 Centerplate assembly 12944734 M101 Retention check of firing pin spring N/AM102 Firing pin retraction test N/AM103 Hammerweight pin pull off test from bracket N/AM104 Dislodging force test of hammerweight pins N/A

4.4.2.18 12944725 C1 Arming time, minimum N/AC2 Non-arming N/AM101 Arming time, max N/AM102 Pull off test of top plate N/AM103 After welding end face of posts above flush N/A

4.4.2.19 Escapement assembly 12944725 C1 Setback pin protrusion N/AC2 Spin lock/ spring missing or out of position N/AC3 Setback spring tang broken/damaged, bent or missing N/A

4.4.2.20 12944725 C1 Setback pin missing N/AC2 Setback spring missing N/A

4.4.2.21 Ring 12944740 M101 Outside diameter N/AM102 Inside diameter N/AM103 Thickness N/A

4.4.2.22 C1 Rotor in armed or partially armed position N/AC2 Transportation vibration N/AC3 Jolt N/AC4 Jumble N/AC5 Non- arming N/AC6 Premature burst (performed concurrently with M.102/103/C5) N/AM101 Torque test N/AM102 Graze sensitivity N/AM103 All arming N/AM104 Pitch diameter of thread N/AM105 Major diameter of thread, max. N/AM106 True position of large cavity with small cavity N/AM107 Outside diameter, max. N/A

Escapement assembly less spitback pin and setback spring

Escapement assembly and centerplate assembly inserted into ogive

Fuze, PIBD:M549A1/Fuze, PIBD:M549A1, less Spitback

12944738 / 12944747

M108 Total length, max. N/AM109 Perpendicularity of large outside diameter with crimped surface N/AM110 Crimp improper N/A

4.4.2.23 12993605 M101 O-ring missing in groove N/A4.4.2.24 Body loading assembly, inert (test vehicle) 12993606 M101 Depth to liner N/A

M102 Diameter of rotating bands, max. N/AM103 True position of liner N/AM104 Cap missing, loose or torn exposing inert material N/AM105 Specific gravity, min. N/A

4.4.2.25 Capsule assembly (test vehicle) 12993607 M101 Weight of powder N/A4.4.2.26 Test vehicle M101 Chamber gage failure N/A

M102 Pull test of projectile N/AM103 Air pressure test N/AM104 O-ring exposed N/AM105 Diameter of rotating bands, max. (12993606) N/AM106 True position of capsule seat to minor diameter (12993606) N/A

4.4.2.27 Unsealed Inner Bag 9287859 M101 Incorrect number fuzes N/AM102 Incorrect number trays N/AM103 Fuze inverted N/AM104 Plastic film missing N/AM105 Improper strapping N/A

4.4.2.28 Sealed Inner Bag led inner Bag 9287859 M101 Heat seal test N/AM102 Bag torn or perforated N/AM103 Bag improperly sealed N/A


Test vehicle, prior to assembling inert body assembly

12993604 / 12993605 / 12993606

MIL-DTL-60982E w/Amendment 1 M169Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Cartridge Case 8886329 C1 Three (3) or more vent holes blocked or missing N/A

M101 One (1) or two (2) vent holes blocked or missing N/AM102 Diameter of vent holes N/AM103 Hardness N/AM104 Burr in vent hole N/AM105 Corrosion Resistance N/A N/A N/A N/A N/AM106 Tensile strength N/AM107 Yield strength N/AM108 True position of flange diameter with second largest diameter N/AM109 True position of largest inside diameter open end with second largest outside diameter N/AM110 True position of base plug cavity with second largest outside diameter N/AM111 True position of propellant charge cavity with base plug cavity N/AM112 Diameter of propellant charge cavity, straight portion N/AM113 Diameter of base plug cavity N/AM114 Depth of base plug cavity N/AM115 Second largest outside diameter N/AM116 Parallelism of open end with base N/AM117 Perpendicularity of base to second largest outside diameter N/AM118 Diameter of flange N/AM119 Diameter below flange N/AM120 Total length N/AM121 Largest inside diameter, open end N/AM122 Location of large datum diameter, propellant cavity N/AM123 Location of small datum diameter, propellant cavity N/AM124 Thickness through node N/AM125 Thickness of flange N/AM126 Depth of sealing tip N/AM127 Location of large datum diameter on node N/AM128 Location of vent holes N/AM129 Metal defective N/AM130 Ultrasonic inspection of bar stock N/AM131 Thickness of anodic coating N/A N/A N/A N/A N/A

4.4.2.2 Base Plug 8886332 C1 Depth of primer cavity N/AM101 Corrosion Resistance N/A N/A N/A N/A N/AM102 Largest outside diameter N/AM103 True position of smallest outside diameter with largest outside diameter N/AM104 True position of primer cavity diameter with largest outside diameter N/AM105 Smallest outside diameter N/AM106 Diameter of primer cavity N/AM107 Location of small datum diameter N/AM108 Location of large datum diameter N/AM109 Diameter of flash hole N/AM110 Radius of intersection of primer cavity N/AM112 Deleted N/A N/A N/A N/A N/A

4.4.2.3 Closing Cup 9206911 M101 Height N/A


MIL-DTL-45585F w/Amendment 2 LINKParagraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Coupling, Cartridge 11691394 M101 Length, head

Link M102 Height, headM103 Thickness, headM104 Diameter, pivot lugM105 Distance, inside between head and pivot lugsM106 Diameter, shankM107 Tensile strengthM108 Salt spray

4.4.2.2 Loop, Cartridge Link 11691395 M101

M102M103 Diameter, pivot holeM104 Height, leaf springM105 Height, coupling snap grooveM106 True position, pivot slotM107 Location, top guide surface (min. and max.)M108 Location, bottom guide surface (min. and max.)M109 Location, square loop(min. and max.)M110 Location, coupling pivot surface(min. and max.)M111 True position requirement not met, snap opening with horizontal center lineM112 True position requirement not met, square loop height with horizontal center lineM113 Diameter, coupling pivot holeM114 True position requirements not met coupling pivot hole diameter with snap groove height M115 Length location, coupling pivot holeM116 Height, square loopM117 Outside width, top and bottom guides over (calculated)M118 Salt sprayM119 Weld test M120 Carburization & Decarburization Test

4.4.2.3 Link, M16A2 11691396 M101 Breakaway Force Test M102 Stripping Force Test M103M104 Functioning M105 Nose Fan, Butt Fan, Twist and Free Hinging TestM106 Tensile TestM107 Hardness

4.4.2.4 Pivoting Coupling, 13021537 M101 Length, headCartridge link M102 Height, head

M103 Thickness, headM104 Diameter, pivot lugM105 Distance, inside between head and pivot lugsM106 Diameter, shankM107 Tensile strengthM108 Salt spray, prior to oil treatmentM109 Width of shank flatsM110 Diameter of stemM111 Length of head diagonal


Improper forming, segment assembly and welding, distorted diameter. (The finished loop shall be capable of dropping over mandrel, detail A, with a maximum applied weight of two pounds)

Improper forming, segment assembly and welding, distorted width. (The finished loop shall be capable of dropping freely of its own weight through slot)

Uncoupling Force Test

MIL-DTL-48684E M918TPParagraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Cartridge Case Assay 8886327 C1 Closing Cup missing N/A

Prior to Loading C2 Three or more vent holes blocked or missing 2/ N/AM101 One or two vent holes blocked or missing N/AM102 Two or more closing cups 1/ N/A

4.4.2.2 Cartridge Case Assay Prior to 8886327 C1 Propellant charge weight less than 75% of assessed weight N/AAssembling Base Plug and Primer C2 Propellant charge weight more than 125% of assessed weight N/A

M101 Propellant charge weight out of drawing tolerance N/A4.4.2.3 Cartridge Case Assay 8886327 C1 Primer above flush with respect to base plug N/A

M101 Base plug above flush N/AM102 Depth of base plug, max N/AM103 Depth of primer from base plug, max. N/AM104 Primer damaged N/AM105 Excessive sealing compound on exterior surface of primer N/AM106 Check for deterioration of primers N/A

4.4.2.4 Projectile Assay 9399374 C1-A X-Ray Examination - Rotor in armed or partially armed position N/AC1-B X-Ray Examination - Setback spring missing N/AC1-C X-Ray Examination - Pinion assembly missing N/AC1-D X-Ray Examination - Verge assembly missing N/AC1-E X-Ray Examination - Detent not seated in the root of the sector gear N/AC1-F X-Ray Examination - Insufficient setback pin overlap with rotor N/AC1-G X-Ray Examination - Detent spring missing N/AM101 Foreign material present N/AM102 O-ring missing from groove N/A

4.4.2.5 Cartridge 9399372 C1 X-Ray Examination of ballistic sample 1/ N/AM101 Chamber gage failure N/AM102 Total length, max. N/AM103 X-Ray Examination of ballistic sample 2/ N/AM104 Air Pressure N/AM105 Axial tension N/AM106 Gap, max, at rear of rotating band N/AM107 Packing exposed N/AM108 Security of crimp of base plug N/AM109 Action time N/AM110 40mm HV Mann Barrel- Pad M111 MK19 MOD III Machine gun- single shot N/AM112 MK19 MOD III Machine gun- rapid shot N/A

4.4.2.6 Linked Ammunition Prior to Pack 8886405 M101 Linked improperly assembled (any of four tabs not in groove, link inverted, damaged, distorted) N/A4.4.2.7 Shipping and Storage 12928042 M101 Cartridge inverted N/A

Container, unsealed M102 Incorrect number of cartridges N/AM103 Fillers missing N/AM104 Support bottom missing N/AM105 Spacer missing N/AM106 Top cushion assembly missing N/A

4.4.2.8 Shipping and Storage Container, s 12928042 M101 Box or Container Damaged N/A


MIL-DTL 60944E M385A1Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Cartridge Case Ass'y 8886327 C1 Closing cup missing N/A

Prior to Loading C2 Three (3) or more vent holes blocked or missing N/A(See Table IV) M101 One or two vent holes blocked or missing N/A

M102 Two or more closing cups N/A4.4.2.2 Cartridge Case Ass'y 8886327 C1 Propellant charge weight less than 75% of assessed weight N/A

C2 Propellant charge weight more than 125% of assessed weight N/APrior to Assembling base plug and primer M101 Propellant charge weight out of drawing tolerance N/A

4.4.2.3 8866714 M101 O-ring missing from groove N/A4.4.2.4. Cartridge Case Ass'y 8886327 C1 Primer above flush with base plug N/A

M101 Base plug above flush N/AM102 Depth of base plug, max N/AM103 Depth to primer from base plug, max N/AM104 Primer damaged N/AM105 Excessive sealing compound on exterior surface of primer N/AM106 Check test for deterioration of primers N/A

4.4.2.5 Cartridge, 40mm, 8886326 C1 X-Ray Examination of ballistic sample N/AM385A1 M101 Chamber gage failure N/A

M102 Total length, max. N/AM103 X-Ray Examination of ballistic sample N/AM103 Air Pressure Test N/AM105 Axial tension test N/AM106 Gap, max, at rear of rotating band N/AM107 Packing exposed N/AM108 Security of crimp of base plug N/AM109 Action time N/AM110 Functioning- 40mm HV Mann barrel- pad N/AM111 Functioning- MK19-rapid fire - pad N/A

4.4.2.6 Linked Ammunition 8886405 M101 Improperly Linked N/A4.4.2.7 Shipping and Storage Container(unsealed) 12928042 M101 Cartridge inverted N/A

M102 Incorrect number of cartridges N/AM103 Fillers missing N/AM104 Support, top, and bottom missing N/AM105 Spacer missing N/AM106 Top cushion assembly missing N/A

4.4.2.8 Shipping and Storage Container (sealed) 12928042 M101 Box or container damaged N/A


Projectile Assembly Prior to assembly to cartridge case assembly

MIL-DTL-50872G w/Amendment 1 M433Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Spitback Liner 8886352 M101 Outside diameter N/AM102 Minimum wall thickness, after forming N/A

4.4.2.2 Spitback Housing 8886354 M101 Smallest outside diameter N/AM102 Second largest inside diameter N/A

M103 N/AM104 Diameter or counter-bore N/AM105 True position of counter-bore with second largest inside diameter N/AM106 Distance from small end to flange N/AM107 Depth of counter-bore N/AM108 Location small basic diameter N/AM109 Location large basic diameter N/A

4.4.2.3 Spitback Loading Assembly 8886353 M101 Depth of spherical cavity N/A4.4.2.4 Spitback Assembly 8886351 M101 Length from forward flange to crimped end N/A

M102 Swell Diameter N/AM103 Depth to charge, small end N/AM104 Charge above flush, small end N/AM105 Missing liner

4.4.2.5 Liner (One Piece) 9276544 M101 Diameter of flange N/AM102 Wall thickness N/AM103 Location of large basic diameter N/AM104 Location of small basic diameter N/AM105 True position of small hole end with flange N/AM106 Runout of small end with flange diameter N/A

4.4.2.6 Skirt 8886344 M101 Ultrasonic inspection N/AM102 Distance between Fuze seating surface and cup seating surface N/AM103 True position of rotating bands with respect to bourrelet diameter N/AM104 Diameter rotating band N/AM105 Corrosion Resistance N/A N/A N/A N/A N/AM106 Diameter of Fuze cavity N/AM107 True position of Fuze cavity diameter with respect to bourrelet diameter N/AM108 True position of cup cavity diameter with respect to bourrelet diameter N/AM109 Incorrect color N/AM110 Ductility of tube stock N/A

4.4.2.7 Boattail Cup 9276546 M101 Ultrasonic inspection N/AM102 Outside diameter, maximum N/AM103 Total length N/AM104 Embossed pattern of strip N/AM105 Phosphate corrosion resistance N/A

4.4.2.8 Cup and Skirt Assembly 8886375 C1 Through-wall defect in cup or skirt N/AM101 Bourrelet diameter N/AM102 Rotating band diameter, maximum N/AM103 Runout of boattail surface with fuze cavity depth N/AM104 Adhesive less than 360° around N/AM105 Distance from end of boattail cup to rear of skirt rotating band, max. N/AM106 Cup and skirt assembly integrity N/AM107 Cup and skirt assembly strength N/A

4.4.2.9 Retaining Ring 8886340 M101 Inside diameter N/AM102 Outside diameter N/AM103 True position of inside diameter with respect to outside diameter N/A

4.4.2.10 Cup and Liner Loading Assembly 8886374 C1 Through-wall defect in cup or skirt N/AM101 Liner missing or loose N/AM102 Retaining ring loose or missing N/AM103 Distance from fuze seating surface to top of liner N/AM104 Diameter of rotating band N/AM105 True position of bottom diameter of liner with inside diameter of skirt N/AM106 Cap missing, loose or torn N/AM107 Specific gravity of explosive fill N/AM108 Diameter of skirt waist, max N/AM109 Retaining ring - push out N/A

4.4.2.11 Fuze, PIBD, M550, Less Spitback 8886360 C1 Setback spring missing N/AC2 Insufficent setback pin overlap with rotor N/A

True position of second largest inside diameter with smallest outside diameter including perpendicularity with flange

C3 Pinion assembly missing N/AC4 Verge assembly missing N/AC5 Detent spring missing N/AC6 Detent not fully seated in the root of the section gear N/AC7 Rotor in armed or partially armed position N/AC8 Tang broken/damaged, missing or not engaged with setback pin N/AM101 Foreign material present N/A

4.4.2.12 Fuze, PIBD: M550 8886349 M101 N/AM102 Staking missing or improper N/AM103 Spitback assembly integrity N/A

4.4.2.13 Projectile Assembly 8886372 M101 Weight incorrect N/AM102 Fuze to projectile assembly integrity N/A

4.4.2.14 Cartridge 8886371 C1 X-ray examination of ballistic sample N/AM101 Profile and alignment N/AM102 Cartridge assembly integrity N/AM103 Cartridge Seal N/AM104 Transportation vibration N/AM105 Cartridge Functioning N/AM106 Environmental N/A

4.4.2.15 Unsealed Fiber Box 8835105 M101 Incorrect number of cartridges N/AM102 Separator missing N/A

4.4.2.16 Sealed Fiber Box, Prior to Sealing 8835105 M101 Heat seal test of packing bags N/ABag M102 Container damaged N/A

M103 Corners not blunted N/A4.4.2.17 Unsealed Wooden Packing Box 8835104 M101 Bag torn or perforated N/A

M102 Bag improperly sealed N/AM103 Marking of bag misleading or unidentifiable N/A

4.4.2.18 Sealed Wooden Packing Box 8835104 M101 Heat treatment marking N/AM102 Box damaged N/A


True position of outside diameter of spitback with Fuze outside diameter including perpendicularity with Fuze seating surface

MIL-DTL-50869J w/Amendment 1 FuzeParagraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC4.4.2.1 Fuze Body 8886356 M101 Diameter of setback spring cavity N/A

M102 Depth of setback spring cavity N/AM103 Diameter of setback pin cavity N/AM104 Depth of setback pin cavity N/AM105 Corrosion Resistance N/A N/A N/A N/A N/A

4.4.2.2 Firing Pin Spring 8864603 M101 Thickness N/AM102 Firing pin spring force N/A

4.4.2.3 Firing Pin 8864598 M101 Diameter of the flat end of firing pin tip N/AM102 Length from point to firing pin shoulder N/A

4.4.2.4 Ogive 8886350 M101 Corrosion Resistance N/A N/A N/A N/A N/AM102 Anodize thickness N/AM103 Spherical radius N/A

4.4.2.5 Centerplate 9266693 M101 Deflection of centerplate N/A4.4.2.6 Escapement Assembly, Prior 8886357 C1 Setback pin protrusion N/A

to Assembly of Fuze C2 Setback pin retracted N/AC3 Detent not seated in root of the sector gear N/AC4 Rotor in armed or partially armed position N/AC5 Tang broken/damaged, missing or not engaged with setback pin N/A

4.4.2.7 Hammerweight Assembly 8864599 M101 Hammerweight assembly integrity N/A4.4.2.8 Centerplate Assembly 9266692 M101 Firing pin spring retention N/A

M102 Centerplate assembly integrity N/AM103 Hammerweight pin - push out N/AM104 Firing pin retraction N/A

4.4.2.9 Body Assembly 8886355 M101 N/A4.4.2.10 Fuze, Less Spitback 8886360 C1 Rotor in armed or partially armed position N/A

C2 Transportation vibration N/AC3 Jolt N/AC4 Jumble N/AC5 Non-functioning N/AC6 Premature Burst M101 Outside diameter N/AM102 Ogive seal N/AM103 All arm test N/A

4.4.2.11 Cup and Skirt Inert Loading 9287617 M101 True position of bottom diameter of liner with inside diameter of skirt N/AAssembly M102 Diameter of rotating band N/A

M103 Specific gravity of inert fill N/AM104 Liner missing or loose N/AM105 Retaining ring loose or missing N/AM106 Cap, missing, loose or torn N/AM107 Distance form fuze seating surface to top of liner N/A

4.4.2.12 Test Vehicle for M550 Fuze 9287616 M101 Test vehicle assembly integrity N/AM102 Test vehicle profile and alignment N/AM103 Test vehicle seal integrity N/AM104 Fuze to test vehicle assembly integrity N/A


Crimp 360°

MIL-DTL-48669D EscapementParagraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Setback Pin 12999562 M101 Overall Length N/AM102 Length below flange N/A

4.4.2.2 Setback Spring 12999563 M101 Diameter between tangs N/AM102 Tang broken, bent or missing N/AM103 Setback spring performance N/AM104 Setback spring hardness N/A

4.4.2.3 Verge 8886366 M101 Thickness N/AM102 Outside diameter N/AM103 Depth of cutout N/A

4.4.2.4 Verge arbor 8886367 M101 Bearing diameter N/A4.4.2.5 Verge assembly 8886365 M101 Distance from shoulder of arbor to end of bushing N/A

M102 Perpendicularity of verge with bearing diameter N/AM103 Verge assembly strength N/AM104 Static load disassembly test N/A

4.4.2.6 Pinion 8886369 M101 Bearing diameters N/A4.4.2.7 Starwheel 8886370 M101 Thickness N/A4.4.2.8 Pinion Assembly 8886368 C1 Static load push off test of pinion N/A

M101 Distance from shoulder of pinion to top of bushing N/AM102 Distance from shoulder of outer diameter to shoulder of small diameter N/AM103 Perpendicularity of starwheel with bearing diameters N/AM104 Pinion assembly strength N/AM105 True position of outside diameter of starwheel with bearing diameters N/A

4.4.2.9 Rotor and Gear Sector Assembly 9219871 M101 Rotor and sector gear assembly integrity N/AM102 Parallelism of rotor to sector gear N/A

4.4.2.10 Rotor Assembly 8886363 M101 Detonator stake missing N/AM102 Detonator inverted N/AM103 Detonator above flush N/AM104 Discernible bulge on detonator N/AM105 Detonator assembly integrity N/AM106 Detonator quality N/A

4.4.2.11 Escapement Assembly (Less 8886357 C1 Arming time, min N/ASetback Pin & Spring) C2 Non-arming N/A

M101 Arming time, max N/A4.4.2.12 Escapement Assembly 8886357 C1 Setback pin protrusion N/A

C2 Setback pin retracted N/AC3 Detent not seated in root of the sector gear N/AC4 Rotor in armed or partially armed position N/AC5 Tang broken/damaged, missing or not engaged with setback pin N/AC6 Escapement assembly setback spring performance, min N/AM101 Escapement assembly setback spring performance, max N/AM102 Escapement assembly setback spring integrity N/A

M103 N/A


Improper maximum height at 3 places (120 degrees apart) from base of escapement housing to top plate

MIL-DTL-63239E w/Amendment 1 M781Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Windshield 9322236 M101 Outside Diameter N/AM102 Diameter Large Cavity N/AM103 Large Wall Thickness N/AM104 Diameter Between Lobes N/AM105 Runout of Break-Up Diameter N/A

4.4.2.2 Cartridge Case 9322230 M101 Total Length N/AM102 Second Largest Outside Diameter N/AM103 Depth of Cavity from Rear of Case N/AM104 Largest Outside Diameter N/AM105 Diameter of Flash Hole N/AM106 True Position of Second Largest Inside Diameter With Second Largest Outside Diameter N/AM107 True Position of Largest Outside Diameter with Second Largest Outside Diameter N/AM108 Width of Groove Lip (Applicable Only to Alternate Configuration with Annular Groove) N/A

4.4.2.3 Body 9310344 M101 Diameter Forward of Rotating Bands N/AM102 Diameter Rear of Rotating Bands N/AM103 Diameter of Rotation Bands N/AM104 Diameter Between Rotating Bands N/AM105 Diameter of Cartridge Case Snap Groove N/AM106 Deleted N/A N/A N/A N/A N/AM107 Maximum Diameter of Windshield Snap Groove N/A

4.4.2.4 Projectile Assembly 9310345 M101 Total Weight of Projectile N/AM102 Windshield Loose N/A

4.4.2.5 .38 Caliber Case Assembly 9322238 C1 Primer Above Flush N/AC2 Propellant Charge Weight More Than 25% Below Assessed charge Weight N/A

M101 Primer More Than .005 Below Surface of Case N/AM102 Propellant Charge Weight Outside Tolerance Range N/AM103 Deleted N/A N/A N/A N/A N/AM104 Primer Quality N/AM105 Deleted N/A N/A N/A N/A N/A

4.4.2.6 Cartridge Case Loading Assembly 9322239 M101 .38 Caliber Case Assembly Above Flush With Respect to Base of Case N/AM102 .38 Caliber Case Assembly More than .007 Below Flush With Respect to Base of Case N/A

4.4.2.7 Cartridge 9322240 M101 Projectile Assembly Loose N/AM102 Profile and Alignment N/AM103 Functioning (Hot, Ambient, Cold) N/AM104 Total Weight of Cartridge N/A

4.4.2.8 13022729 M101 Fiberboard box damaged N/A

M102 Barrier bag missing M103 Foam and bottom filers missing M104 Partition and side fillers missing M105 Improper Number of CartridgesM106 top filler missing N/A

4.4.2.9 13022729 M101 Heat Seal Test of Packing Bags N/A

M102 Bag Torn or Perforated N/AM103 Bag Improperly Sealed N/A

4.4.2.10 13022729 M101 Marking of Bag Misleading or Unidentifiable N/A

M102 Security tape improperly applied N/AM103 Security tape obscures markings N/A


Packing and marking CRTG, 40 MM, Box Fiberboard prior to Heat sealing

Packing and marking CRTG, 40 MM, Box Fiberboard prior to Closing Box

Packing and marking CRTG, 40 MM, Box Fiberboard After Heat Sealing

MIL-DTL-63092E M583A1, M661, M662, M992Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Body, Prior to Painting 9243900 M101 N/AM102 True position of largest outside diameter with second largest outside diameter N/AM103 Second largest outside diameter N/AM104 True position of second largest outside diameter with smallest inside diameter N/AM105 True position of largest inside diameter with smallest inside diameter N/AM106 Corrosion Resistance N/A N/A N/A N/A N/AM107 Pitch diameter of thread N/AM108 Minor diameter of thread N/AM109 Perpendicularity of open end with smallest inside diameter N/AM110 Metal defective N/A

4.4.2.2 Body, After Painting M101 Second largest outside diameter N/A4.4.2.3 Ogive 9251920/12977244 M101 Excessive flash below shoulder in groove N/A

9317511 M102 Second largest outside diameter N/A9251920 M103 Incorrect letter ogive color designation for ogive N/A

4.4.2.4 Tube 9244311 M101 Outside diameter N/AM102 Perpendicularity of ends N/A

4.4.2.5 Delay Carrier 9243886 M101 Corrosion Resistance N/A N/A N/A N/A N/AM102 Pitch diameter of thread N/AM103 Small inside diameter N/AM104 True position of small inside diameter with large inside diameter N/AM105 Large inside diameter N/A

4.4.2.6 Delay Assembly 9243885 M101 Moisture content4.4.2.7 Anchor Plug 9243907 M101 Largest outside diameter N/A4.4.2.8 Illuminant Loading Assembly 9244310 M101 Length from shoulder to end N/A

9282351 M102 Diameter, max. N/A9252412 M103 Anchor plug insecure N/A12977245 M104 Assembly damaged to extent that function may be impaired N/A

M105 Static functioning N/AM106 Moisture content N/A

4.4.2.9 Parachute Assembly 9243906 M101 Tears or holes in parachute N/AM102 Shroud lines not attached to parachute N/AM103 Shroud lines tangled N/AM104 Coupling not secure to shroud lines N/A

4.4.2.10 Projectile Assembly, Prior to 9243909 C1 Missing delay composition N/AAssembling Illuminant Loading 9317510 C2 Missing delay carrier N/AAssembly 9252411/12977246 M101 Coupling of illuminant assembly not secure to chain N/A

4.4.2.11 Projectile Assembly, Prior to 9243909 M101 Parachute missing N/AAssembling Ogive 9317510 M102 O-ring missing N/A

9252411/12977246 M103 Spring pin missing N/A4.4.2.12 Projectile Assembly 9243909/9317510 M101 Gap present between delay assembly and body N/A

9252411/12977246 M102 Color incorrect N/A4.4.2.13 Cartridge 9243881 C1 Incorrect ogive letter N/A

9317509 C2 Incorrect color designation for candle 9255145 C3 Incorrect nomenclature N/A1295613 C4 Delay column missing in ballistic samples N/A

C5 Delay carrier missing in ballistic samples N/AC6 Missing powder charge cup in ballistic samples M101 Profile and alignment N/AM102 Missing parachute assembly in ballistic sample N/AM103 Incorrect igniter/delay composition sequence in ballistic sample N/AM104 Blocked or missing delay vent hole in ballistic sample N/AM105 Cracked of missing illuminant assembly in ballistic sample N/AM106 Marking unidentifiable N/AM107 Cartridge assembly integrity N/AM108 Cartridge seal before transportation vibration N/AM109 Transportation vibration N/A

Largest outside diameter

M110 Cartridge seal after transportation vibration N/AM111 Functioning N/A

Hot N/A Ambient N/A Cold N/A

4.4.2.14 Unsealed Metal Ammo Box 9209204 M101 Incorrect number of cartridges N/AM102 Desiccant bags missing N/AM103 Rubber gasket damaged or improperly assembled N/A

4.4.2.15 Sealed Metal Ammo Box 9209204 M101 Ammunition can seal N/A4.4.2.16 Sealed Wirebound Packing Box 9209205 M101 Heat treatment marking N/A

M102 Box damaged N/A


MIL-DTL-50509D M585Paragraph Component DWG Defect Title AIE AAIE FAAT CPOA SPC

4.4.2.1 Body, Prior to Painting 9243900 M101 N/AM102 True position of largest outside diameter with second largest outside diameter N/AM103 Second largest outside diameter N/AM104 True position of second largest outside diameter with smallest inside diameter N/AM105 True position of largest inside diameter with smallest inside diameter N/AM106 Corrosion Resistance N/A N/A N/A N/A N/AM107 Pitch diameter of thread N/AM108 Minor diameter of thread N/AM109 Perpendicularity of open end with smallest inside diameter N/AM110 Metal defective N/A

4.4.2.2 Body, After Painting 9243900 M101 Second largest outside diameter N/A4.4.2.3 Ogive 9243895 M101 Excessive flash below shoulder in groove N/A

M102 Second largest outside diameter N/AM103 Incorrect letter or ogive color N/A

4.4.2.4 Star Tube 9243908 M101 Outside diameter N/AM102 Perpendicularity of ends N/A

4.4.2.5 Delay Carrier 9243886 M101 Corrosion Resistance N/A N/A N/A N/A N/AM102 Pitch diameter of thread N/AM103 Small inside diameter N/AM104 True position of small inside diameter with large inside diameter N/AM105 Large inside diameter N/AM106 Moisture content N/A

4.4.2.6 White Star Pellet Assembly 9212688 M101 Largest outside diameter N/AM102 Quickmatch missing or not partially embedded in priming charge N/AM103 Static test of pellet assembly N/AM104 Assembly damage to extent that function may be impaired N/AM105 Moisture content N/A

4.4.2.7 Projectile Assembly, Prior to 9207991 C1 Missing delay composition N/AAssembling Star Assembly C2 Missing delay carrier N/A

M101 Black powder moisture content N/A4.4.2.8 Projectile Assembly, Prior to 9207991 M101 O-ring missing N/A

Assembling Ogive M102 One or more star pellet assemblies missing N/A4.4.2.9 Projectile Assembly, M585 9207991 M101 Gap present between delay assembly and body N/A

M102 Color incorrect N/A4.4.2.10 Cartridge 9207987 C1 Incorrect ogive letter N/A

C2 Incorrect color designation for candle C3 Incorrect nomenclature N/AC4 Delay column missing in ballistic samples N/AC5 Delay carrier missing in ballistic samples N/AC6 Missing powder charge cup in ballistic samples M101 Profile and alignment N/AM102 Deleted N/A N/A N/A N/A N/AM103 Incorrect igniter/delay composition sequence in ballistic sample N/AM104 Blocked or missing delay vent hole in ballistic sample N/AM105 Cracked of missing pellet assembly in ballistic sample N/AM106 Marking unidentifiable N/AM107 Cartridge assembly integrity N/AM108 Cartridge seal before transportation vibration N/AM109 Transportation vibration N/AM110 Cartridge seal after transportation vibration N/AM111 Functioning N/A

Hot N/A Ambient N/A Cold N/A

4.4.2.11 Unsealed Metal Ammo Box 9209204 M101 Incorrect number of cartridges N/AM102 Desiccant bags missing N/AM103 Rubber gasket damaged or improperly assembled N/A

4.4.2.12 Sealed Metal Ammo Box 9209204 M101 Ammunition can seal N/A4.4.2.13 Sealed Wirebound Packing Box 9209205 M101 Heat treatment marking N/A

M102 Box damaged N/A


Largest outside diameter

MIL-DTL-63133B M118 AND M195 LOADING, ASSEMBLING, PACKINGParagraph Component DWG Defect

4.4.2.1 Cartridge Case 8844610 C19207989 M101

M102M103M104M105M106M107M108M109M110M111M112M113M114M115M116M117M118M119M120M121M122M123M124M125M126M127M128

4.4.2.2 Base plug 8844611 M101M102M103M104M105M106M107M108M109M110M111M112

4.4.2.3 Powder charge cup 8844612 M101M102M103

4.4.2.4 Cartridge case loading assembly 8844609 C1(Prior to assembling base plug and primer) 9207988 C2

M1014.4.2.5 Cartridge case loading assembly. 8844609 C1

9207988 M101M102M103

M104M105M106M107

Title AIE AAIEThree (3) or more vent holes blocked or missingOne (1) or two (2) vent holes blocked or missingCracked caseCorrosion resistanceCartridge case hardnessCase material tensile propertiesTrue position of largest outside diameter with second largest outside diameterTrue position of largest inside diameter with second largest outside diameterTrue position of base plug cavity with second largest outside diameterTrue position of powder charge cup cavity with base plug cavityDiameter of powder charge cup cavity, min.Diameter of base plug cavityDepth from base to bottom of powder charge cup cavitySecond largest outside diameterDiameter of nodeParallelism of open end with basePerpendicularity of base to second largest outside diameterDiameter of vent holesLargest inside diameterDistance of flat of inside projectionDiameter of flange, maxTotal lengthBurr in vent holeUnconfined second largest outside diameterDiameter at datum length, minDepth of base plug cavityMetal defectiveAnodic coating thicknessDepth of largest inside diameterSecond largest outside diameterLargest outside diameterTrue position of smallest outside diameter with largest outside diameterTrue position of primer cavity diameter with largest outside diameterSmallest outside diameterDiameter of primer cavityLength of primer end to shoulder including angleDiameter of flash holeRadius of intersection of primer cavityTotal lengthAnodize thicknessDepth of primer cavityLength from bottom of cup to datumInside diameterDiameter of flange, maximumPowder charge cup missingPropellant charge weight more than 25% above or below assessed charge weightPropellant charge weight outside tolerance range by less than 25%Primer above flush with respect to base of casePrimer more than .012 below flush with respect to base of caseDepth to base plugPrimer above flush or more than .005 below with respect to base plug

Primer functioningPrimer qualityLoaded casesSecurity of base plug crimp

FAAT CPOA SPC

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acc.army.milacc.army.mil/contractingcenters/acc_ri/business... · XLS file · Web view2014-09-02 · Author: joseph.hamill Last modified by: dennis.sheehan1 Created Date: 9/24/2008