26 Mar 2012Px Ph1 Upgrade - IT1 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012...
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26 Mar 2012Px Ph1 Upgrade - IT1 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 Stato attività e procurement a Catania -------------
26 Mar 2012Px Ph1 Upgrade - IT1 Salvatore Costa - Catania Px
Ph1 Upgrade - IT, Perugia, 26 Mar 2012 Stato attivit e procurement
a Catania ------------- Task now: HDI prod for a small (~30
modules) current-type prod Task future: HDI prod for entire L3
Slide 2
26 Mar 2012Px Ph1 Upgrade - IT2 Salvatore Costa - Catania Px
Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of
Components for Test Production 2.Center Setup 3.Start of Production
Activities
Slide 3
26 Mar 2012Px Ph1 Upgrade - IT3 Salvatore Costa - Catania Px
Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of
Components for Test Production 2.Center Setup 3.Start of Production
Activities
Slide 4
26 Mar 2012Px Ph1 Upgrade - IT4 Salvatore Costa - Catania
Needed Components 2. TBM 1. HDI Power cable 3. Power cable 4.
Signal cable
Slide 5
26 Mar 2012Px Ph1 Upgrade - IT5 Salvatore Costa - Catania
Status of Procurement: HDIs Critical item: Certified good spare
HDIs do not exist (or so Roland claims) New prod by same company
(Hightech) not possible due to dismission of their original
production line Therefore HDIs are a precious asset. We have in
Catania now 12 HDIs: 10 given to me by Roland on 01 Feb 2012,
recuperable (by cleaning) 2 from a group of 4 given to me by
Wolfram during the June 2011 PSI workshop, certainly faulty 1
shipped to Bari for setup exercises 1 given to Anna Peisert for
setup exercises Plan: try to convince Roland to give us ~20 more
first week of April
Slide 6
26 Mar 2012Px Ph1 Upgrade - IT6 Salvatore Costa - Catania
Status of Procurement: TBMs No problem: got 80 1 at the June 2011
PSI workshop 49 from Simon via GianMario on 30 Nov 2011 30 from
Wolfram on 01 Feb 2012, coming from a wafer found at PSI
Slide 7
26 Mar 2012Px Ph1 Upgrade - IT7 Salvatore Costa - Catania
Status of Procurement: Cables Should be no problem: Cutoff
stretches < ~30cm are plentyful atPSI 5 each already in
Catania
Slide 8
26 Mar 2012Px Ph1 Upgrade - IT8 Salvatore Costa - Catania Px
Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of
Components for Test Production 2.Center Setup 3.Start of Production
Activities
Slide 9
26 Mar 2012Px Ph1 Upgrade - IT9 Salvatore Costa - Catania
Assembly & Bonding: Jigs Top in FIBRAL (eq. HABA) Built by a
commercial company Quality control done 22 Mar 2012 Currently at a
firm near Rome for anodization Bottom in PVC Still under
construction in the INFN- CT workshop in FIBRAL (eq. HABA) Contrary
to earlier thinking, NOT reduced to 5 places, as # HDIs to process
doubled, and verified that it still fits in XYZ stage, sideways.
Built by (another) commercial company Quality control done 22 Mar
2012 Currently at a firm for anodization
Slide 10
26 Mar 2012Px Ph1 Upgrade - IT10 Salvatore Costa - Catania HDI
alignment tool In FIBRAL Built in 2 copies Will give one to Bari,
as it is needed also there In FIBRAL Built in 2 copies Will give
one to Bari, as it is needed also there
Slide 11
26 Mar 2012Px Ph1 Upgrade - IT11 Salvatore Costa - Catania HDI-
& PVC-handles in FIBRAL (eq. HABA) Feature: notch to fold
cable(s) underneath in shipping box Qty. 40 Built by a commercial
company Quality control done 22 Mar 2012 Currently at a firm near
Rome for anodization in Plexiglass Feature: notch to fold cable(s)
underneath in shipping box Qty. 40 still under construction in the
INFN=CT workshop
Slide 12
26 Mar 2012Px Ph1 Upgrade - IT12 Salvatore Costa - Catania
Assembly & Test: XYZ Stage Started to play with it Solved
question about parallel port no longer available on many PCs. Found
a good PC which has it Waiting for sw upgrade from company: Windows
vs. DOS Started to play with it Solved question about parallel port
no longer available on many PCs. Found a good PC which has it
Waiting for sw upgrade from company: Windows vs. DOS
Slide 13
26 Mar 2012Px Ph1 Upgrade - IT13 Salvatore Costa - Catania HDI
test setup: PSI46 + 6 ancillary boards! 1.PSI46 in house 2.Module
Interface 3.HDI-Testboard Adapter 4.LED-display push-button control
box 5.Relay board Should be ready in Taiwan Delivery expected
anytime now Compensation with TIDs 6.Spring-loaded probe card to
probe HDI Under constrcttion at KU ETD: mid April. Compensation
with TIDs 7.Bridge board Replace with short stretch of cable and
pins to be built in house
Slide 14
26 Mar 2012Px Ph1 Upgrade - IT14 Salvatore Costa - Catania
Handling & Shipping Shipping Boxes Qty 5 built in the INFN-CT
& INFN-LNS workshops in Plexiglas: enough for test prod 15 more
(estimated needed for routine prod) on hold pending investigation
of ESD-safe material issue EDS safety issue raised at last Module
Prod mtg. At PSI they think there is no problem as long as box is
handled while earthed Even Alan Honma estimates covering main
external surfaces with conductive film is enough Working with a
specialized company (ELBO Services, Parabiago, MI) for possible
Single-piece Construction from mold Purchase of
conductive-in-volume plastic sheets Modified-atmosphere Food sealer
No fondi INV nel 2012 In contatto con PG per possibile prestito
macchina da vuoto (soltanto) Probabilmente OK per test prod Forse
possibile acquisto immediato con prestito da altro gruppo Ma dovrei
essere abbastanza sicuro che fondi INV verranno assegnati nel 2013
[est. 3 3.5 k ] Modified-atmosphere Food sealer No fondi INV nel
2012 In contatto con PG per possibile prestito macchina da vuoto
(soltanto) Probabilmente OK per test prod Forse possibile acquisto
immediato con prestito da altro gruppo Ma dovrei essere abbastanza
sicuro che fondi INV verranno assegnati nel 2013 [est. 3 3.5 k
]
Slide 15
26 Mar 2012Px Ph1 Upgrade - IT15 Salvatore Costa - Catania All
ordinary consumables and small tools are arrived: Glue, dispensers,
twizers, swabs, kapton tape, etahnol, etc Bonding wire (not
expired) still to be borrowed from Alan Two specialized
consumables: 1.Specific-size pockets from embossed carrier tape
2.Custom-size Kapton adhesive tabs Consumables - 1
Slide 16
26 Mar 2012Px Ph1 Upgrade - IT16 Salvatore Costa - Catania
Consumables - 2 3000 (min order) from IBZ.ch ~ 1 kCHF ! 300 from
CAEN free! Asked Gianni Di Maio 300 more since CT prod share
doubled
Slide 17
26 Mar 2012Px Ph1 Upgrade - IT17 Salvatore Costa - Catania Px
Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of
Components for Test Production 2.Center Setup 3.Start of Production
Activities
Slide 18
26 Mar 2012Px Ph1 Upgrade - IT18 Salvatore Costa - Catania
Cable-to-HDI Assembly - 1 First operation in HDI prod is soldering
of power cable Second is assembly of signal cable These need a jig
which we have not built and do not plan to build It is the most
complex and expensive It is not needed for the upgraded detector
(single cable ending with card to be glued similarly to TBM)
Wolfram offered to host Catania people at PSI to do these initial
two operations on the few HDIS for test prod using their jig, under
the initial supervision/traning of Silvan Streuli: Arranged for
18-19-20 April 2012 Nunzio Giudice and myself My plan: About one
week before, talk to Roland hoping to convince him to allow us to
select, directly at PSI, some ~20 more HDIs
Slide 19
26 Mar 2012Px Ph1 Upgrade - IT19 Salvatore Costa - Catania
Cable-to-HDI Assembly - 2 We will take to PSI: The 12 HDIs we have
The 5 cables we have The 5 shipping boxes built The 40 HDI handles
built (and hopefully 40 PVC;-handles) Some consumables During this
visit we should perform these actions: 1.Cleaning of the HDIs
(Roland said some can be recuperated by cleaning others are
electrically faulty, but we will clean them anyways for bonds to
stick) 2.Chemically treating the power cable so that it can be
soldered 3.Assembling of the 2 cables 4.Packing the assembled
pieced in our boxes, then ESD-safe bags and possibly sealing the
bags with their food sealer. [I will also be next to Roland during
some managerial EVO meetings towards the TDR]