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RRL SHOWCASEAccolades & AwardsEventsHead Office Makeover
GLOBAL MINDSETEnhancing the List of ProductApprovals
07
FIRST PERSON 03
10
DIVERSITY &INCLUSION 16
19
08 RAISING THE BARDynapower’s DC to DC Converter System
Improving Economics of Solar through Technology Innovation
Transformer goes FIRST!
JV NEWS14RPG NewsTE News
WE CARE17International Yoga DayIndependence Day Celebration
04 SPOTLIGHT Connections for a lifetime
MISCELLANEA
A Newsletter of
For Private circulation only, Registration No. 1/96Raychem RPG (P) Ltd., RPG House,463 Dr. Annie Besant Road,Mumbai - 400030.Tel.: 022 24937485 / 249 64524Web.: www.raychemrpg.com© Raychem RPG - August 2018
FIRST PERSON
3
Dear Friends,
We are well into the current fiscal and have almost completed five months.
It has been a rather challenging start to the year, with almost all businesses struggling to scale up the growth trajectory. Strong head winds in the form of Global Trade Disputes, Protracted Truckers Strike, Depreciating Rupee, Rising Oil Prices, etc., have impacted the business. The Private Sector Capex Cycle is yet to kick off in a meaningful way, though the decibel level on such discussions have significantly gone up, especially in the steel sector.
However, the silver lining for the company is the uptick in order bookings in recent weeks, which gives me hope that things will definitely pick up in the second half of the year. The ambiguity in Solar Sector related to safeguard duties is hampering the smooth progress of various awarded projects. As we have a huge dependence on this Sector across three of our BUs, we faced the heat in the first four months; but are hopeful that clarity will emerge and the pace of activity will accelerate soon .
With General Elections about nine months away, I am sure we will also see a lot more government sponsored projects being announced, which should give newer opportunities. With the monsoon being generally good across the country, a positive impact on the GDP would also help.
The Exports BU has been the STAR so far, and the weak rupee has further improved both, competitiveness and profitability in this business. With strong growth being witnessed in USA, and many European Countries now being more favourably inclined towards India, I am certain, that the current positive trend will continue to get stronger.
On the Innovation and New Product Development fronts, our relentless pursuit of technology led newer products and solutions marches on, as we continue to write new patents and launch exciting products across all segments. I am fully convinced that Raychem RPG has to remain the technology leader in its chosen lines of business, hence the company’s spend on R&D continues to be significantly high.
I continue to remain optimistic, both about the short term and long-term prospects, for Raychem RPG and again take this opportunity to thank each one of you for your continued patronage.
Yours sincerely,
Ramani Kasi President
With strong growth being
witnessed in USA, and many
European Countries now being
more favourably inclined towards
India, I am certain, that the
current positive trend will continue
to get stronger.
SPOTLIGHT
4
CONNECTIONS for a LIFETIMEThe RAYCHEM legacy is in its 50th year and bequeathed to India for almost four decades. We, at Raychem RPG, continue to be inspired by this legacy of thinking beyond and expanding our horizons.
The heat-shrink journey in India is old, yet it continues to be relevant. It is the backbone on which Energy Product Division (EPD), the oldest business unit of Raychem RPG, has grown multi-fold in offering solutions in the focussed areas of:
Cable Connection Systems
Asset Protection Systems
Theft Protection & Loss Reduction Systems
Power Consultancy
From trading to manufacturing energy products for power generation, transmission and distribution, today EPD provides innovative, sustainable and end-to-end solutions to its customers. We have said it before and to reiterate that Raychem has the proven success to claim that it is actually moving the entire industry forward.
In this issue we share with our readers two successful stories that not only enhanced the BU’s Solutions portfolio but gave opportunity of partnering with their customers in solving their problems and growing their business.
LASTINGLEGACYINSPIRINGNEW HORIZONS
The LV Distribution Story | 2016 - 2018Smart Compact Feeder Pillar - Rayfeed
The NeedLooking at the current practices by most of the utilities across India and capturing the Voice of Customers, EPD realized that there were common issues being faced by customers in terms of loose connections, over heating (due to crimping connections), theft of energy (commercial loss) and technical losses.
Market ScopeThe LV Distribution Market is largely fragmented. EPD, with its reach across India in all customer base segments, found a huge opportunity in introducing feeder pillar in 2016.
The JourneyThere were various challenges in the market place linked to technology and quality of the system. Raychem RPG was
first in the industry to introduce Steel Reinforced FRPP Feeder Pillars, having superior strength and environment protection, particularly for the coastal areas.
Smart Compact Feeder Pillar with Vertical Switch Fuse Units (SFU) was an added feather in the cap, reducing the footprint up to 40%. Cities with unavailability of space and soaring property rates, made this innovative solution a great help to Utilities. Compact Feeder Pillars are designed to suit Smart Cities with an appealing aesthetic look.
With in-house expertise and support of Raychem Innovation Centre, Raychem RPG evolved from making simpler Distribution Boxes and Service Pillars upto 200 A to panels upto 4000 A.
SPOTLIGHT
The Evolving Journey from 2016 - 2018
5
Manufacturing Set-upPost the acquisition, Raychem RPG set up a state- of- art facility for HV Disconnectors at Halol, near Vadodara, Gujarat. The facility is approved by PGCIL.
The complete range from 33KV to 420KV, HV Disconnectors have very good scope in the domestic and export markets. Moreover, with the previously large installed base of Hivelm Disconnectors, there is excellent opportunity for replacing, retrofitting and overhauling.
New Acquisition | New Business - 2017High Voltage Disconnectors
The AcquisitionTo align with EPD’s focus on providing solutions in improving power reliability and lowering power losses, in early February of 2017, the Company announced its acquisition of Chennai-based Hi-Velm Industries (pioneer of switching technology) manufacturing EHV isolators and disconnectors for the power industry. The acquisition provided a strategic advantage, adding a new product line in the EPD portfolio and strengthening Raychem RPG’s presence in India’s Extra High Voltage Market.
HV Disconnectors are closely aligned with the existing business of EPD that provides High voltage Connection Systems & Cable Accessories for substations and transmission of power.
Hi-Velm, a strong brand in Indian market with over 60 years of installed base, combined with Raychem RPG’s existing expertise, provides technically superior products in the market.
LVDistribution
Portfolio
Main Feeder Pillar
Tappat Service Pillar
PCC Panels
MCC Panels
LTDB for Transformers
Deep Drawn DBs
APFC Panels
With Vertical SFU 100 to 800 A
With Link Switch Up to 400 A, 2 & 3 way
With ACB & MCCB Up to 6300 A
With ACB & MCCB Up to 2000 A
Up to 690 V 20 to 1000 kVAR
With MCCB, Fuse etc. 10 to 500 kVA
With Fuse, connectors etc. Both 1 ph & 3 ph
The LV Distribution business line has grown exponentially, both in terms of numbers and customers. It ensures customers a wide option of choosing the right product mix
and customizes it to the best extent possible. Today the LV Distribution Systems are supplied to Utilities, Industries and OEMs across India.
A Successful Case Study - PGCIL KhammamPGCIL placed an order for conversion of mechanically to electrically gang Disconnector by replacing motor operating mechanism at Khammam Substation in Telangana State in Southern India.The scope included dismantling of old boxes, laying of cables and installing new mechanism boxes. The major challenge lay in the limited shut down time provided by the authorities. Raychem RPG’s team of service engineers completed the job and commissioned the Disconnectors in the short time frame provided. This was greatly appreciated by PGCIL, Khammam.
Product Management and Sales teams along with Raychem Innovation Centre, work brilliantly together in stimulatimg ideas and offering solutions that delight customers. More Power to them!
SPOTLIGHT
6
By going for retrofit, the life of existing Disconnector gets enhanced and saves the customer from making more capital investments. Also, the job is done with minimum shut down time of sub-station bays, thus ensuring maximum customer satisfaction.
Disconnector Retrofit and SparesTo add value to this business, Raychem RPG undertakes retrofit projects Retrofit of any make of Disconnector Conversion of Mechanical gang to Electrical gang for
Disconnectors/Earth switches Replacement of old/Pneumatic drive mechanism to motor
operating mechanism Replacement/retrofit of critical spare parts Engineered spare parts for other manufactures
Market ScopeThe key drivers for HV Disconnectors are Investment in transmission substations; EHV Substations;
Utilities Transmission Schemes Identified by CEA through TBCB New EHV inter-regional corridors sanctioned by GOI Industries; Power Plants; Railways Upgrade of Old Substations Exports to South Asian, African and ME countries
About the productDisconnectors are off-load mechanical switches used to create physical isolation in the electrical system to facilitate maintenance / earthing of the system. They are used to
open a circuit under no load. Its main purpose is to isolate one portion of the circuit from the other, and is not intended to be opened while current is flowing in the line.
Important Features Complete Range: 33 KV to 1200 KV | Double, Centre,
Vertical, Knee-break and Pantograph Approved Vendor for PGCIL, NTPC & SEBs Robust design capable of short circuit requirements up to
63 KA for 1 sec Designed for high productivity with simple production
techniques Life-time technical support and 24 x 7 service
We have successfully obtained the ATEX and IECEx Certification for both the variants: Component (U) and Equipment (X) of our Stainless-Steel Junction BoxesATEX is the name commonly given to the two European Directives for controlling explosive atmospheres:
1) Directive 99/92/EC (also known as 'ATEX 137' or the 'ATEX Workplace Directive') on minimum requirements for improving the health and safety protection of workers potentially at risk from explosive atmospheres.
2) Directive 94/9/EC (also known as 'ATEX 95' or 'the ATEX Equipment Directive') now 2014/34/EU on the approximation of the laws of Members States concerning equipment and protective systems intended for use in potentially explosive atmospheres.
IECEx is a voluntary system which provides an internationally accepted means of proving compliance with IEC standards. IEC standards are used in many national approval schemes and as such, IECEx certification can be used to support national compliance, negating the need in most cases for additional testing.
ATEX and IECEx Certification for Stainless Steel Junction Boxes
Our Euro Series Cable Glands are now CE certificated and comply to European REACH and RoHS standards.CE marking is a certification mark that indicates conformity with health, safety, and environmental protection
standards for products sold within the European Union and European Economic Area (EEA).
CE Certification and REACH/RoHS Compliance for Euro Series Cable Gland
REACH Certificate of Compliance is a document certifying that a product is compliant with the EU REACH regulation (EC) No 1907/2006. RoHS, also known as Directive 2011/65/EU, restricts the use of specific hazardous materials found in electrical and electronic products.
UL Certification for Copper Inline Connectors
We have successfully obtained UL Certification for our Copper Inline Connectors Long and Short Barrel (AFL and AFS) under AWG series.Underwriters Laboratories (UL) is one of several companies approved to perform safety testing by the U.S. federal agency.
We have successfully obtained CFE Lapem Certification for our Connectors and Earthing & Lightning Protection Solutions (ELPS). LAPEM (Equipment and Materials Test Laboratory) is a Federal Electricity
Commission organization that provides specialized engineering studies, and laboratory and field tests on equipment and materials, as well as quality management systems and supplies.
CFE Lapem Certification for Connectors and ELPS products
GLOBAL MINDSET
7
Enhancing the List of Product ApprovalsInternational Business Division (IBD) is one of the Strategic Business Units of Raychem RPG. IBD thrives in providing customer delight with its ability to offer world wide one stop solution in Cable Management, Asset Protection and Build to Print.
Product Approval is the lifeline that enables Raychem RPG in providing high standard solutions in the international market in various business segments.
RAISING THE BAR
Traditional storage plus solar (PV) applications have involved the coupling of independent storage and PV inverters at an AC bus, or alternatively the use of multi-input hybrid inverters. The new cost-effective approach of coupling energy storage to existing PV arrays with a DC-to-DC converter can help maximize production and profits for existing and new utility-scale installations. This new approach leads to higher round trip efficiencies and lower cost of integration with exiting PV arrays, and at the same time, opens up new use cases not possible with traditional AC-coupled storage.
The DC-to-DC option is an attractive option for coupling energy storage with existing PV in many cases. Its ease and reduced cost of installation combined with its ability to bring online all additional value streams make it particularly attractive for the over 20 GW of installed utility-scale PV.
Raychem RPG and Dynapower have signed an agreement to bring Dynapower Energy Storage inverters, DC-DC converters and fully integrated Energy Storage Systems to India.
The DC to DC system was awarded the mostInnovative Product Award by Electrical Energy Storage
at Inter-Solar Europe, Munich.
Raychem RPG proudly offers the first DC COUPLED UTILITY SCALE DC to DC CONVERSION SYSTEM (DPS) to Softbank Energy for their Kurnool, AP Solar Project.
Adding energy storage with a cost-effective DC to DC Converter maximizes production and profits of installed PV Base. It enables developers to add storage to solar projects at lower cost with higher overall efficiency.
DC-to-DC Converters are the least expensive to install and can provide the highest efficiency and greatest revenue generating opportunity when adding energy storage to existing utility-scale PV arrays. The battery capacity (MWh) can be scaled according to the site use cases and project economics.
Maximizes all potential value streams
Lower installation & regulatory costs
Greatest possible efficiency
Qualify for tax credits
Dynapower’s DC to DC Converter SystemIndustry Benchmark and FIRST OF ITS KIND IN INDIA!
8
Raychem RPG bagged two prestigious orders and is the FIRST COMPANY IN INDIA to design, manufacture and test THE HIGHEST RATING Inverter Duty Transformer for Solar Application. These transformers successfully completed Short Circuit Testing at CPRI, Bangalore.
10MVA, 5 winding Inverter Duty Transformerfor Solar Plant EPC contractor Larsen & Toubro, Chennai Sprng Energy, 250MW Rewa, Madhya Pradesh Project.
12.5 MVA, 5 winding Inverter Duty Transformerfor Solar Plant EPC contractor Sterling & Wilson Soft Bank, 100MW Bhadla, Rajasthan project.
RAISING THE BAR
9
Raychem RPG has partnered with igrenEnergy for improving energy output and protecting solar investment with 8 Module
Solar Optimizer.
About igrenEnergy OptimizersigrenEnergi has created exciting products for solar using the innovative US patented, ‘packetization architecture’ for efficient control, conversion and processing of energy.The 8 module solar optimizer overcomes technology challenges and improves solar output by up to 10-20% at a small incremental cost.
Reasons for Solar Under PerformanceIn a conventional solar installation, the panels are connected in series to the inverter and the ‘weakest’ panel determines the output of the entire string, thus a single panel can reduce output of up to 20 other panels. Over time large number of
panels across an installation get ‘weakened’ due to several different reasons, leading to lifetime energy losses of up to 20%. Trapping root cause is difficult and requires effort, cost and time. igrenEnergi Optimizers help in recovering 60-80% of mismatch losses.
Benefits of Optimizers for higher lifetime energy and improved ROI
Improving Economics of Solar through Technology Innovation
Transformer goes FIRST!
The technology is growing fast and in a short time has completed 800kW of installation in India till date.
The Optimizers are engineered for easy field installation
Minimized mismatch losses
Use of partial shaded areas
Flexibility in installation - plug & play
Future proof against technology changes
RRL SHOWCASE
10
PEOPLE AWARDS
ACCOLADES & AWARDS
Frost & Sullivan Sustainability 4.0 AwardsCertificate of Merit
Believers Category 2018
Raychem RPG participated in CII - National Energy Efficiency Circle (EC) Competition from 17 - 18 May 2018 in New Delhi
Halol Plant won recognition under the category of “Best Energy Efficient Case Study”
Department of Science & Industrial Research (DSIR)
Government of India recognition
Raychem Innovation Centre R&D Laboratory
RENEWED FOR 3 YEARS!
It is India's first initiative to identify Emerging Future HR leaders of India. People Matters in association with DDI (global human resource consulting company) hosts these Awards annually. It is a platform for HR managers to showcase their potential and get recognized as the “Emerging Future HR Leaders”.
This year, Tanvi Sharma, Head - Strategy & Business Development, Transformer of
Raychem RPG successfully completed all stages of assessment and won this title. The award ceremony was proudly witnessed by her family.
We, at Raychem RPG, are proud of her achievement and wish her all the best as she continues to scale greater heights.
Are You in The List Award 2018 ?
I am line leader in the Insulator Product line. We received a large quantity order for a new product with stringent timeline and LD Clause. Since it was a new product, it had
to undergo product validation with PMG followed by engaging the Supply Chain Management team in developing the product. By the time the prototypes were approved, we had a very short time frame in getting the product ready without levy of LD.
At that time the production capacity was 20,000 pieces per month and the demand was for 50,000 pieces per month. We streamlined the activities through series of Kaizens and using tools like Lean, VSM, Space Reduction, Spaghetti Diagram, etc., completed the project in time. It was a team effort and the customer was fully satisfied, placing repeat orders of much higher quantities.
When we put our customers in the middle of all that we do, we are able to match customer demands by redefining processes and refining the quality of our products and services.
RRL SHOWCASE
11
In this space, we continue to share stories that align with our Company Culture - real time stories focused on Customer Centricity. Meet our next set of “Customer Centricity Heroes”
Prateeksha PatelEPD – Halol Plant
“I take care of production activities of product line - Rayvolve.
Rayvolve product line was earlier managed by TE Connectivity, China, the operations of which got migrated to India in late 2016. After the initial set up and transfer of operations to India, supported by TE Connectivity, our company had the challenge and ownership of meeting customer demands starting with 25,000 per month to 50,000 per month.
To meet the challenge of increased capacity, month on month, our team utilized the tools and techniques developed in the past by practicing TPM & Kaizen. It helped us structure our processes and remove bottle necks, as well as, identify the value added activities. It helped us to balance the line of operations by removing the non-value activities to meet customer demands.
Another major constraint we faced in mid-2017 were issues with WIP on the shop floor. Along with SMTs and Operators, we carried out a simulation on the line with several options till we came up with the right single-piece flow technique. The production line got stabilized and we were ready to meet the requirements of our customers.
My team and I are always ready to take up challenges thrown to us by our customers. Through customer centric approach, we can give optimal output at all times.”
Swapnil JoshiIBD – Halol Plant
RRL SHOWCASE
The Solar & Energy Storage Business Unit of Raychem RPG partnered with EPC Contractor, Progen Energy Solutions in setting up 2.4MW AC Ground Mount Project for GEA BGR Energy Systems in the State of Karnataka.
Raychem RPG’s scope of supply included Suntech Solar Modules and Fronius Inverters. The system became operational in March 2018 and upto July 2018, the average generation of solar power was 6.2 units per day per KWH.
Nitin Sharma, Head – Solar & Energy Storageof Raychem RPG was a panellist at Suryacon Conference held in Mumbai on 12th June.Nitin shared his insights on key trends, opportunities & challenges in upscaling & mainstreaming rooftop solar energy, as well as, thoughts on an achievable target for 2022 for rooftops and distributed solar segment.
EQ Suryacon 2018, Mumbai
IIM Ahmedabad did a case study on Raychem RPG’s Strategic Transformation and turnaround with international JV management. This was taken up by the students as part of their strategy course. Nitin Sharma, Head – Solar & Energy Storage was invited to be present in class to share the company’s perspective.
Raychem RPG – A Case Study at IIM, Ahmedabad
EVENTS
Raychem RPG partners with Progen Energy Solutions in setting upthe FIRST GROUND MOUNT PROJECT WITH STRING INVERTERS
1212
RRL SHOWCASE
13
RAYCHEM RPG HEAD OFFICE COMPLETE MAKEOVER!
Members who have visited our Head Office at RPG House earlier will be amazed at the makeover. It is beyond one’s imagination of a modern day corporate office.
The renovated Head Office was inaugurated on August 21. We share with our readers a few pictures of our beautiful office.
JV NEWS
14
Eurasia Head in Conversation with RPG LeadersLast April witnessed RPG MBM and select leaders in a charged conversation with Ian Bremmer, one of the world’s leading thinkers and head of Eurasia Group, the leading global political risk research and consulting firm. Bremmer has been an expert in guiding corporates and government bodies to anticipate political risk and how it may impact their financial and social well-being.
In his conversation with RPG leaders, Bremmer delved into some global trends, emerging areas of disruption that can be managed better, especially in those areas in which the group has interests. Enjoying a special moment with Chairman Harsh Goenka, he expressed his keen appreciation for the latter’s extensive and rich art collection.
Seniority Celebrates International Yoga Day On International Yoga Day, the largest congregation of senior citizens from Pune came together to commemorate the spirit of the age-old practice of Yoga. This assembly of senior citizens, aptly termed Rejuvenate By Seniority witnessed more than 300 senior citizens, and was their largest gathering that also attempted to create a record in the Limca Book of Records. The grand event was organised at Jogger’s Park, Kalyani Nagar, Pune from 7- 9 am and was graced by the presence of Shri Jagdish Tukaram Mulik, MLA, and Shri Mohan Joshi, renowned Indian film, television
and theatre actor and recipient of the 47th National Film Award.According to Ayush Agarwal, Co-founder, Seniority, "Rejuvenate is not just a yoga session but our way of making a statement that seniors of today are as fit and healthy as ever. The world can look up to them as examples of how to truly live an evergreen life."
Arjuna Award 2018Set to the theme of Excellence in Sports, this year’s Arjuna Awards saw 11 participants from across premier B-schools vying for the best summer internship project.
The best 3 Interns that were awarded were:• Winner (INR 1,00,000) Rohit Paul, from XLRI
Jamshedpur, worked with Zensar on “Creation and Enhancement of a Knowledge Management Portal”.
• 1st Runner Up (INR 60,000) Saransh Ranjan, from IIM Ranchi, worked with Zensar on “Building a Facebook messenger Chatbot, Powered by Machine Learning, for the Insurance Industry”.
• 2nd Runner Up (INR 40,000) Dhrumilkumar Goswami, from IIFT New Delhi, worked with KEC International on “Operational Improvement through Internal Efficiencies and de-Bottlenecking”.
CEAT Road Runners on the Right TrackThe Ceat Road Runners or CRR club was formed as an effort towards adopting a healthy lifestyle and providing a platform to employees of Ceat Halol to bond over a common cause. The journey started with 40 participants at the 2016 Vadodara International Marathon where many first timers registered for the 5-km run. With regular practice, the numbers rose steeply in 2017 with the total number of participants growing to 85, many of them even registering for the 10-km and half marathon stints. This year’s Vadodara Marathon saw a record number of Ceat employees– 140 CRR!
JV NEWS
15
TE Connectivity named to Fortune's list of top companies changing the worldTE Connectivity has been named in the Fortune's 2018 Change the World list. The list recognizes 63 companies that make global social or environmental benefit part of their business strategy. TE Connectivity was selected for its sustainability impact in working with the world's largest automakers to enable the transition to cleaner energy vehicles. By providing the technology and engineering required to turn electric vehicle concepts into viable commercial solutions and helping to reduce the emissions of heavy duty industrial and commercial transportation vehicles, TE operates at the epicenter of some of the most exciting technological transformations and long-term global growth trends today. From autonomous and electric vehicles to next generation aircraft, smart factories, high speed data centers and advanced medical devices, TE's connectors and sensors enable an increasingly electronic and connected world.
"Each day, our 78,000 global employees work towards creating a safer, sustainable, productive and connected future," said TE Connectivity CEO Terrence Curtin. "We know we can provide advantages to our customers, owners and employees by living our purpose and demonstrating that companies like ours can be financially successful and have a lasting, positive net impact on the world."
DIVERSITY & INCLUSION
16
Women Propelling IndiaA Seminar & Panel Discussion organized by FICCI was held at RPG House on May 28. Chief Guest & Keynote Speaker, Ms. Pankaja Munde-Palwe, Minister of Rural Development Women & Child Welfare shared her experience and views on the subject theme. This was followed by a panel discussion with key members from different corporate sectors relating to gender gap, women safety at workplace and economic case for gender equality.
D&I Workshop for Council Members was held in July this year attended by selected members from RPG Group Cos. The workshop included discussions and finalization of plans at company level to foster D&I for this fiscal. It provided members the opportunity to build ownership and create enthusiasm amongst them.
D&I Workshop for Council Members
A session was organized at Raychem RPG’s Halol Plant in sensitizing members of women working in the Plant.
Inclusion Session at Raychem RPG - Changing Mindset at Halol Plant
The following initiatives are in practice across group companies Launch of Equal Employment Opportunity Policy Women Assistance Program | Be Heard - availability of a counsellor for addressing women issues New Batch of SMT (Self-Managed Teams) to have 20% Women
As always, watch this space for more diversity and inclusion matters at RPG.
In association with Career Connect, RPG and many more Companies came together to hold a 2-day virtual Job Fair for Women.Besides branding RPG as a strong supporter of women diversity, it created a diverse talent pool. Career Connect identified over 200,000 + prospective women candidates for openings in several companies all over India. RPG published 25 openings in different functions across all group companies.
Virtual Job Fair for Women