Production CNC CenterFMG-1632CNC-HD

CNC GrinderSMART-H/B1640II

Double Column GrinderFPG-60200DC

Double Column VMCFVM-5026DC

VMCQP2040-L

CNC LatheFCL-40160

Floor Space

FVM-DCL SeriesFVM-30/40/50/60DCL Series

DOUBLE COLUMN MACHINING CENTER

Unit:mm(")

ITEM 3022DCL 4022DCL 5022DCL 3026DCL 4026DCL 5026DCL 6026DCL 4034DCL 5034DCL 6034DCL

A 9000(354) 11000(433) 13500(531) 9000(354) 11000(433) 13500(531) 15500(610) 11000(433) 13500(531) 15500(610)

B 5500(216.5) 5900(232.2) 6800(267.7)

C 5700(224)

※ The design, specifications, mechanisms... etc. are for reference only and may change without notification.

CAT

:QA1

6-00

005C

00 /

201

011

/ 100

0 P2

1011

26Ve

r1.0

P2

DCL SeriesHigh Speed / High Stability / High Precision !

1

2

Unit:mm(")

5700

(224

)

1700

(67)

CHEVALIER has developed these series of DCL Type Double Column Vertical Machining Centers Series for high performance high productivity, high rigidity and high precision machining. Roller type linear guideways design on X/Y axes offer high feed rates. Excellent direct drive spindle with 10,000rpm(Option) achieve high performance and excellent workpiece surface accuracy.

These series of machines are very suitable for high-tech components, and moulds machining, such as Aero space industries, 3C industriies, LCD/TFT, Plastic mould & Automobile industrials.

FVM-3022DCLNote : Machine shown with optional accessories

Content of index

P03 Machine Construction

P06 Control System

P06 Excellent Spindle

P07 Torque Chart

P08 Machine Construction

P10 Workpiece Examples

P11 Variously Side Milling Head

P13 Machine Specification

P15 Installation Area

3

4

03 Machine ConstructionExtremely Rigid Structure

Outstanding Structural Design

Large Size Double Column combined with cross rail, reveal perfect machine rigidity.

The ladder type bridge used high class linear roller guideways providing stability and accuracy for Y axis.

Unique exclusive design of spindle, and spindle center position is closed to the bridge center, to achieve consistent accuracy and smooth movement especially to keep cutting rigidity.

Linear ways design on X/Y axes, heavy duty box ways on Z axis. Z axis travel is 1000mm. RAM type design, square box way is 400*400mm providing powerful machining capacity.

5

6

Linear guideway design on X/Y axes, heavy duty box ways on Z axis(X/Y axes used hollow ballscrews and coolant circulation on the ballscrews.)The optimum design of geometric mechanics makes the table to bear the load suitable for high speed operation. Furthermore the Box ways Z axis design achieves smooth moving and great cutting rigidity.

Extremely Rigid Structure

Machine column is tightly fixed of both sides of column. Thus the machine rigidity is ensured, and the machine deformation is reduced to minimum.

One piece casting iron is stability of Column and Base, Expecially Column dwsing by Box type, and cause of the Base assemble perfect.

06 Control SystemUser Friendly Design and High Performance ControlThe Control box design means human engineering theorem. It can be swing for added convenience of operation. The control box is equipped with a M.P.G. handwheel for increasing convenience of set up.

In addition to Fanuc Control, Heidenhain and Siemens Controls are also available, thus these machines provide versatility to meet various application requirements.

06 Excellent SpindleExcellent spindle characteristics DCL series equipped with perfect spindle.Exclusive design BT50/10,000rpm direct drive spindle.(Option)

High Speed High Reliability Spindle:Standard spindle 6,000rpm-Gear transmission6,000rpm spindle speed is standard with 2-step gear transmission. The spindle incorporates roller type spindle bearings for extremely high cutting rigidity. The 2-step gear transmission provides 560N-m torque output at 375rpm ideal for machining hard material. (As Shown in the Figure)

8,000rpm spindle is available for diverse requirements. The design of 2-step gear transmission is complimented with a powerful AC digital spindle motor and roller type bearings. The 8,000rpm spindle is capable of reaching up to 26kW(Opt.) and 662N-m torque output at 375rpm. DCL series can easily achieve 1,000 cc/min. chip removal rate and increase productivity.

10,000rpm IDD spindle is optional to be equipped with DCL series. Driven by 22kW dual step AC digital spindle motor, the spindle is able to reach max. 36N-m torque output at 500rpm. Unique IDD design offers low spindle vibration and optimal heat isolation that results excellent accuracy after long-term operation. (Opt.)

RAM

Ballscrew

Slide saddle

Beam

7

8

Gearbox Ideal for Heavy andHigh Speed CuttingThe 50 taper, cartridge type, air purged, 6000rpm spindle is driven by a ZF gearbox with a low speed range for extra high torque output during heavy cutting and a high speed range for high speed finishing. In addition, the spindle, bearings and gears employ a forced cooling system to prevent thermal deformation and maintain accuracy.

Quick Tool ChangerThe double arm type ATC features random access, bi-directional tool indexing and can fetch tools up to 350mm long, 225mm wide and weight up to 20kgs, and tool changing time is 5 seconds (Tool to tool).

Chains Type MagazineStandard magazine capacity is 32 tools.60 tools magazine is optional.Maximum tool sizes ø225x350 mmAdjacent tool sizes ø125x350 mm

High Precision Linear GuidewaysThe linear guideways in the X axis run with high precision roller type linear bearings for heavier load capacity and increased feedrate.

08 Machine ConstructionFANUC 8000rpm (Opt.)FANUC α22i(26kW) with ZF Gear Box

SIEMENS 6000rpm (Opt.)SIEMENS 33kW with ZF Gear Box

07 Torque ChartFANUC 6000rpmFANUC α18i(22kW) with ZF Gear Box

9

10

Model X / Y / Z Travel Distance between the Columns

FVM-3022DCL 3100x2200x1030mm(122"x86.6"x40.5") 2200mm(87”)

FVM-3026DCL 3100x2600x1030mm(122"x102.3"x40.5") 2800mm(110”)

FVM-4022DCL 4100x2200x1030mm(161.4"x86.6"x40.5") 2200mm(87”)

FVM-4026DCL 4100x2600x1030mm(161.4"x102.3"x40.5") 2800mm(110”)

FVM-4034DCL 4100x3400x1030mm(161.4"x133.8"x40.5") 3600mm(141.7”)

FVM-5022DCL 5100x2200x1030mm(200.7"x86.6"x40.5") 2200mm(87”)

FVM-5026DCL 5100x2600x1030mm(200.7"x102.3"x40.5") 2800mm(110”)

FVM-5034DCL 5100x3400x1030mm(200.7"x133.8"x40.5") 3600mm(141.7”)

FVM-6026DCL 6100x2600x1030mm(240"x102"x40.5") 2800mm(110”)

FVM-6034DCL 6100x3400x1030mm(240"x133.8"x40.5") 3600mm(141.7”)

An extra long, extra wide work space fac i l i tates easy loading and unloading of large workpieces , these models of fer load capac i t ies up to 20,000kgs(44,000lbs) .

Face Mill End Mill Drill Tapping

Tool diameter: 125 mm Tool diameter: 63 mm Tool diameter: 75 mm Tool diameter: M30Feedrate: 3000 mm/min Feedrate: 1000 mm/min Feedrate: 60 mm/min Feedrate: 550 mm/minDepth: 3 mm Depth: 50 mm Depth: 100 mm Depth: 50 mmCutting Volume: 900 cc/min Cutting Volume: 500 cc/min

Cutting PerformanceModel: FVM-3022DCL Spindle: 6,000rpm, Gear Head , 22Kw Materal: S45C mild carbon steel

Unit: mm(")

10 Workpiece Examples

11

12

XY

Z

250 42

2049

28XY

Z

250 42

2049

28

T-Slot

Work Size (X/Y/Z axis) Unit: mm(")

TABLE & T-SLOTS

Universal Head By Manual Positioning(Manual Swivel Arm Available)This head is fitted on the spindle manually with any degree positioning.Tool change and tool release are manualy operated.Coolant thru spindle is not applicable on this head. Max. speed is 1200rpm.

90 Degree Head By Manual Positioning(Manual Swivel Arm Available)This head is fitted on the spindle manually with any degree positioning. Tool change and tool release are manualy operated.Coolant thru spindle is not applicable on this head.Max. speed is 2,000rpm.

90 Degree Deep Boring HeadThis head is fitted on the spindle manually with any degree positioning. Tool change and tool release are manualy operated.Coolant thru spindle is not applicable on this head.Max. speed is 800rpm.

Straight Extension HeadThis head is fitted on the spindle manually with any degree positioning. Tool change and tool release are manualy operated.Coolant thru spindle is not applicable on this head.Max. speed is 2,000rpm.

90 Degree Head With Power Clamp/Unclamp(Manual Swivel Arm Available)This head is fitted in the spindle manually with any degree positioning. The positioning can be manual or automatic adjusted by bevel gear for accurate positioning.Tool change is manual, but tool release can be manually or hydraulically controlled for quick tool change. Coolant thru spindle is not applicable on this head.Max. speed is 2,000rpm.

CNC Standard Features1. FANUC 0iMD AICC and Data Server

2. 10.4” LCD Screen with Manual guide

3. Remote type manual pulse generator (MPG)

4. Rigid tapping

Standard Accessory1. 32 tool ATC

2. RS-232 interface

3. Spindle oil chiller

4. Spindle air blast system

5. Spindle air curtain system

6. Chip cutting blast system

7. Automatic power off

8. Auto. lubrication system

9. 3 axes absolute type encoder

10.X, Y axis with coolant thru ballscrew

11.X, Y axis with reducer device

12.Dual chip auger system on X axis

13.Chain type chip conveyor on Y axis

14.Heat exchanger for electric cabinet

15.Coolant system and coolant tank

16.Work light

17.Pilot light

18.Semi-enclosed splash guard

19.Tool box with tools

20.Leveling bolts and pads

21.Operation manual

22.Foot pedal for tool clamping and unclamping

Optional Accessory1. 60 tools ATC

2. Heidenhain controll

3. Siemens controll

4. Through spindle coolant perparation

5. Through spindle coolant system

6. Spindle motor increase to 26Kw

7. Coolant through tool holder

8. Oil skimmer

9. Water gun

10.Air gun

11.X, Y, Z axis linear scale (closed loop)

12.CNC rotary table

13.90o milling head

14.Multi-degree universal head

15.Extension head

16.Auto tool length measurement system

17.Auto workpiece length measurement system

18.Fully enclosed splash guard

19.CE conformity

Model X Y Z

FVM-3022DCL 3100(122) 2200(86.6) 1030(40.5)

FVM-3026DCL 3100(122) 2600(102) 1030(40.5)

FVM-4022DCL 4100(161.4) 2200(86.6) 1030(40.5)

FVM-4026DCL 4100(161.4) 2600(102) 1030(40.5)

FVM-4034DCL 4100(161.4) 3400(133.8) 1030(40.5)

FVM-5022DCL 5100(200.7) 2200(86.6) 1030(40.5)

FVM-5026DCL 5100(200.7) 2600(102) 1030(40.5)

FVM-5034DCL 5100(200.7) 3400(133.8) 1030(40.5)

FVM-6026DCL 6100(240) 2600(102) 1030(40.5)

FVM-6034DCL 6100(240) 3400(133.8) 1030(40.5)

Comprehensive Cooling SystemA coolant jet stream around the spindle, along with a side cooling system, provide adequate cooling for the cutting tool and workpiece. This prevents material build-up at the tool’s edge, helping it keep its sharpness while preventing breakage and more importantly, eliminate thermal deformation of the workpiece.

Cooling system include coolant-thru-toolholder and coolant-thru-spindle devices. These devices employ a high pressure coolant blast that cools the heat source and wipes away the chips during continuous, deep hole machining.(Option)

Universal auto tool changer with 60 tools (Option)

Oil Cooler

Angular Heads11 Wide Variety For Your NeedsOptional Accessory

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FVM-DCL Series Double Column Vertical Machining Center Specification

※ The design, specifications, mechanisms... etc. are for reference only and may change without notification.

Item Description Unit FVM-3022DCL FVM-3026DCL FVM-4022DCLController Controller Brand

Table

Table Size mm(“) 3100x1800(122x70.8)3100x2200(122x86.6)

4100x1800(161.4x70.8)

Table Loading Kg/(lbs) 10000(22000) 11000(24200) 11000(24200)

X/Y/Z Machining Capacity mm(“) 3100x2200x1030(122x86.6x40.5)3100x2600x1030(122x102x40.5)

4100x2200x1030(161.4x86.6x40.5)

T Slots (W×P.C×Pitch) mm(“) 28x9x200 28x11x200 28x9x200

Travel

X Axis mm(“) 3100(122)

Y Axis mm(“) 2200(86.6) 2600(102.3) 2200(86.6)

Z Axis mm(“)

Spindle Nose To Table Surface mm(“)

Distance Between The Columns mm(“) 2200(87) 2800(110) 2200(87)

Table Hight From Floor mm(“)

Spindle

Spindle Taper

Spindle Speed rpm

Spindle Power (30 min rated) Kw(HP)

Spindle Chiller

Accuracy

Positioning Accuracy mm(“)VDI 3441 P:0.035(0.0014)

Repeatability mm(“)VDI 3441 PS:0.028(0.0011)

Feed Rate

X Axis Rapid Traverse

M/min

12

Y Axis Rapid Traverse

Z Axis Rapid Traverse

Cutting Feed 7

Tool Changer

Tool Capacity set

Max.Tool Diameter mm(“)

Max.Tool Length mm(“)

Max.Tool Weight Kg/(lbs)

ACT Time - T/T sec

Guide WayGuide Way

3 Axes Ball Screw Diameter mm(“)

Motor3 Axes Motor Power Kw

Coolant Unit Motor Kw

Lubrication Unit Lub. Tank (2 sets) L

Air Unit Air System Pressure kg/cm2 6

Coolant Unit Coolant Tank L 650 750 650

Power Required Electric Power KVA

Maching SizeInstallation Area(L×W×H) mm(“) 9000x5500x5700(354x216x224)

9000x5900x5700(354x232x224)

11000x5500x5700(433x216x224)

Machine Weight(net/gross) Kgs/lbs 39000 / 43000(85800/94600)43000 / 47000

(94600/103400)44000 / 48000

(96800/105600)

FVM-4026DCL FVM-4034DCL FVM-5022DCL FVM-5026DCL FVM-5034DCL FVM-6026DCL FVM-6034DCL

FANUC /Heidenhain / SELCA / SIEMENS

4100x2200(161.4x86.6)

4100x3000(161.4x118)

5100x1800(200.7x70.8)

5100x2200(200.7x86.6)

5100x3000(200.7x118)

6100x2200(240x86.6)

6100x3000(240x118)

12000(26400) 15000(33000) 14000(30800) 16000(35200) 18000(39600) 18000(39600) 20000(44000)

4100x2600x1030(161.4x102x40.5)

4100x3400x1030(161.4x133.8x40.5)

5100x2200x1030(200.7x86.6x40.5)

5100x2600x1030(200.7x102x40.5)

5100x3400x1030(200.7x133.8x40.5)

6100x2600x1030(240x102x40.5)

6100x3400x1030(240x133.8x40.5)

28x11x200 28x15x200 28x9x200 28x11x200 28x15x200 28x11x200 28x15x200

4100(161.4) 5100(200.7) 6100(240)

2600(102) 3400(133.8) 2200(86.6) 2600(102) 3400(133.8) 2600(102) 3400(133.8)

1030(40.5)

215~1245(8.4~49)

2800(110) 3600(141.7) 2200(87) 2800(110) 3600(141.7) 2800(110) 3600(141.7)

850(33)

BT 50 / CAT 50/ DIN 50

6000 / Opt.8000

22(30) / Opt.26(35)

With 22# Oil circulated cooling

JIS 6338 ±0.005(0.0002) / 300(12) ±0.015(0.0006) Full stroke

VDI 3441 P:0.045(0.0018) VDI 3441 P:0.055(0.0022)

JIS 6338 ±0.003(0.0012)

VDI 3441 PS:0.035(0.0013) VDI 3441 PS:0.045(0.0017)

10 7

10

12

6 5

32 / Opt.60

125(5) With adjacent tool225(8.8) Without adjacent tool

350(13.7)

20(44)

5

X/Y Linear Way, Z Box Way

ø80/ø80/ø50

9/9/7

1.27

8/12

7

750 850 750 850 750 850

60

11000x5900x5700(433x232x224)

13500x6800x5700(531x268x224)

13500x5500x5700(531x216x224)

13500x5900x5700(531x232x224)

13500x6800x5700(531x268x224)

15500x5900x5700(610x232x224)

15500x6800x5700(610x268x224)

47000 / 51000(103400/112200)

55000 / 60000(121000/132000)

48000 / 52000(105600/114400)

54000 / 59000(118800/129800)

62000 / 67000(136400/147400)

60000 / 65000(132000/14300)

68000 / 73000(149600/160600)