16
FVM-DC Series Double Column Vertical Machining Center FVM-8088 80125 80160DC FVM-104125 • 104160 • 104200 • 104240DC

FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

  • Upload
    vanlien

  • View
    221

  • Download
    1

Embed Size (px)

Citation preview

Page 1: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

FVM-DC SeriesDouble Column Vertical Machining CenterFVM-8088 • 80125 • 80160DCFVM-104125 • 104160 • 104200 • 104240DC

Page 2: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

2

Note : The machine shown above includes optional fully enclosed splash guard and protection cover for through spindle coolant system and other options.

Page 3: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

3

FVM-80 • 104DC SeriesDouble Column Vertical Machining Center Provides Stability, Precision and Accuracy

Table Size: Up to 6,200mm(W) X 2,200mm (244" x 86.6")Table Load: Up to 20,000 kgs (44,000 lbs.)X / Y / Z Travel: Up to 6,000mm(X) x 2,600mm(Y) x 1,000mm(Z) (236.2" x 102.3" x 39.3") Spindle Speed: Up to 6,000rpm / Optional 8000rpmSpindle Motor: Up to 26kW (35HP)(Option)Spindle Taper: BT50 / CT50 / DIN50Box Way Design

Chevalier Machinery - Established in 1978 and a major player in its industry, Chevalier manufactures grinding, turning and milling machining centers for the gas and oil, energy, aerospace, medical, automobile, semiconductor, telecommunications industries and job shops. Our experience is in developing and manufacturing high precision machines that meet the current and future demand for large work piece machining.

Bridge-Type Machining Center -The double column vertical machining center from Chevalier is suitable for your large workpieces. The machine is designed with a heavily ribbed machine base to ensure best rigidity and stability of the machine.

The exclusive design of the spindle center position is close to the bridge center, which results in consistent accuracy and smooth movement, especially for cutting rigidity.

The double column vertical machining center features its big size column and extra-wide spacing of box ways on a slanted Y-axis and close symmetrical design of the Z-axis. All models feature 30 HP spindle motors with two-speed gearbox.

The big size column and box-type beam construction provide better support and damping. The X-axis adopts the heavy-duty roller guide way to provide better acceleration and prevent a stick-slip problem.

The FVM-DC series not only handles the big workpieces but does it with cutting-edge control. The FANUC 0i-MD controller comes with an AICC high-speed machining contour control, which has a smooth 3-D interpolation contouring control and an optional 200-block look-ahead function.

Page 4: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

4

Gear Box Device is Ideal for Heavy Cutting - The 50-taper, cartridge-type, air purged, spindle is driven by a ZF gearbox with a low-speed range for extra high torque output during heavy cutting. Additionally, the spindle, bearings and gears employ a forced cool-ing system to prevent thermal deformation and maintain accuracy.

Hydraulic Counter Balance System - Hydraulic counter balance system with nitrogen effectively reduces vibration of the Z-axis. When hydraulic pressure is low, nitrogen will fill the cylinder to help balance the weight.

Advanced Spindle Design - High-speed 6,000rpm spindle speed is standard with two-step gear transmission. The spindle incorporates high precision angular contact ball bearings for high cutting rigidity. The two-step gear transmission provides 609N-m (449 ft.-lbs.) torque output at 345rpm that is ideal for machining hard material.The 8,000rpm spindle is available for diverse requirements. The design of two-step gear transmission is complimented with a powerful AC digital spindle motor and roller-type bearings. The 8,000rpm optional spindle is capable of reaching up to 26kW (35 HP) and 719N-m (530 ft.-lbs.) torque output at 346rpm.

FVM-80 • 104DC SeriesMachine Structure

FEA (Finite Element Analysis) Our R&D Division uses Pro-E CAD 3D modeling software that enables our design engineers to achieve Finite Element Analysis and Dynamic Simulation through all phases of the design process. This ensures that all Chevalier machines perform at maximum accuracy, fl exibility and rigidity.

Page 5: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

5

UNIT: mm(")

Bridge Column and Base - The machine column is tightly fixed on both sides of the column. The bottom column section is wider than the top to protect the machine from tilting forward. Not only does the design of bridge column balance the weight but also ensure the machine rigidity and minimize deformation. The one-piece base and cross-rail design with Meehanite casting ensure best rigidity and stability.

Top ColumnSection

Wider ColumnSection

70°

Page 6: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

FVM-80 • 104DC Series Machine Structure

6

Guide Way Design - The mechanical design enables the table to bear loads for high-speed operations. The box way Y-and Z-axis design features smooth moving and excellent cutting rigidity. Extra wide box ways are coated with Turcite-B and then meticulously cross-scrapped by hand to ensure adequate lubrication and consequently, smooth movement reduce drag and optimum wear-resistance. The linear guideways in the X-axis run with high-precision, roller type linear bearings for heavier load capacity and increase feed rate.

Chip Channel - The chip channel is located on each side of the X-axis and is one-piece with the casting that comes with individual chip augers. A high volume fl ood coolant washes down and re-circulates from a high capacity coolant tank.

Pre-wired Coolant Through Spindle - The pre-wired high-pressure coolant through spindle is standard on this series of machine. This feature is a benefi t since there is no after market engineering, enabling end-user to connect the high-pressure coolant system quickly with less down time.

High Precision Bearing - The high precision INA bearings support the ballscrews on X- and Y-axis. NTN bearings on Z-axis reduce backlash problems resulting in high positioning accuracy on all axes.

Page 7: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

7

Tool Changer and Chain Type Magazine - The double-arm type ATC features random access, bidirectional tool indexing. The tool-to-tool changing time is six seconds.• Standard magazine capacity is 40 tools (60 Opt.)• Tool shank: CT50 (BT50 / DIN50 Opt.)• Maximum tool diameter with adjacent tool: 127mm (5")• Maximum tool diameter without adjacent tool: 215mm (8.5")• Maximum tool length: 350mm (13.7")• Maximum tool weight: 20Kg (44 lbs.)

FVM-80 • 104DC SeriesMachine Structure

User-Friendly Control - The FANUC 0i-MD control's 10.4" color LCD is standard. The latest version for Fanuc 0i series, integrating various advanced features and more powerful than the previous ones.

• Compatibility with previous versions Series 0 and 0i-Models A, B and C• Make use of existing programs without modification• Simple programming and operation• Operator friendly graphic display for part program verification• Extended help functions and alarm/operation history• Cutter Compensation for direct input from drawings• Canned cycles and Custom Macro B for simplified part programming• Controlled X/Y/Z-axes• Linear, circular, cylindrical and helical interpolation• Memory card interface (PCMCIA front slot)• I/O interface• Ethernet and data server• Manual Guide 0i• Remote type manual pulse generator (MPG)• Rigid tapping• Optional: Al nano high-speed machining mode (AICC II) (200 blocks look-ahead) with jerk control and nano smooth.

Chevalier also provides HEIDENHAIN and SIEMENS controllers to meet the various machining requirements.

Control System

Page 8: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

8

FVM-80 • 104DC SeriesSpindle and Torque Chart

FANUC α18/7000iGear transmission 6,000RPM Spindle

Spindle Speed (RPM)

Torque (N-m)

Low Gear

345R

PM

1380

RPM

1500

RPM

High Gear

Power (kW)

800

700

600

500

400

300

200

100

0

25

20

15

10

5

1000

609N-m

30mim, S3-60% (22kW)

10mim, S3-60% (22kW)

Cont. (18.5kW)

Cont. (18.5kW)

512N-m

2000 3000 4000 5000 6000

Torque (N-m)

Low Gear

346R

PM

1382

RPM

1500

RPM

High Gear

Power (kW)

800

700

600

500

400

300

200

100

0

30

25

20

15

10

5

1000

719N-m

22

18.5

165N-m140N-m

41N-m35N-m

30N-m25N-m

30mim, S3-60% (26kW)

30mim, S3-60% (26kW)

Cont. (22kW)

Cont. (22kW)

608N-m

2000 3000 4000 5000 6000 7000

FANUC α22/7000iGear transmission 6,000RPM Spindle

Spindle Speed (RPM)

0

Torque(N-m) Power(kW)

I:\TORQUE\FANUC\A22-12

6

8000

30

審核: 繪圖:S/M=60:72

Spindle speed (rpm)

1000 2000 3000 4000 5000 6000 7000

50

100

150

200

1250

rpm

Continuous (22kW)

30mim,S3-60% (26kW)

12

18

24

4998

rpm

22.2518.5

168.2N-m

198.7N-m

12.4N-m22.1N-m

Continuous(22kW)

30min,S3-60% (26kW)

FANUC α22/10000iBelt transmission 8,000RPM Spindle

Page 9: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

9

MODEL X / Y / Z Travel Distance Between Columns

FVM-8088DC 2,200 x 2,000 x 1,000mm (86.6" x 78.7" x 39.3") 2,200 (86.6")

FVM-80125DC 3,000 x 2,000x 1,000mm (118.1" x 78.7" x 39.3") 2,200 (86.6")

FVM-104125DC 3,000 x 2,600 x 1,000mm (118.1" x 102.3" x 39.3") 2,800 (110")

FVM-80160DC 4,000 x 2,000 x 1,000mm (157.4" x 78.7" x 39.3") 2,200 (86.6")

FVM-104160DC 4,000 x 2,600 x 1,000mm (157.4" x 102.3" x 39.3") 2,800 (110")

FVM-104200DC 5,000 x 2,600 x 1,000mm (196.8" x 102.3" x 39.3") 2,800 (110")

FVM-104240DC 6,000 x 2,600 x 1,000mm (236.2" x 102.3" x 39.3") 2,800 (110")

UNIT: mm (")

An extra-long, extra-wide work space facilitates easy loading and unloading of large workpieces. FVM-DC series offer load capacities up to 20,000 kgs (44,000 lbs).

FVM-80 • 104DC Series Machine Travel Range

Page 10: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

XY

Z

240 42

2049

28XY

Z

240 42

2049

28

T-Slot

X/Y/Z Machining Capacity

MODEL X Y Z

FVM-8088DC 2,100 (82.6") 1,900 (74.8") 1,000 (39.3")

FVM-80125DC 3,000 (118.1") 1,900 (74.8") 1,000 (39.3")

FVM-104125DC 3,000 (118.1") 2,500 (98.4") 1,000 (39.3")

FVM-80160DC 4,000 (157.4”) 1,900 (74.8") 1,000 (39.3")

FVM-104160DC 4,000 (157.4”) 2,500 (98.4") 1,000 (39.3")

FVM-104200DC 5,000 (196.8") 2,500 (98.4") 1,000 (39.3")

FVM-104240DC 6,000 (236.2") 2,500 (98.4") 1,000 (39.3")

UNIT: mm (")

UNIT : mm (")

BT-50BT50 PULL STUD & TOOL SHANK

45 (1.77”) 35 (1.37”)

5 (0.19”)

Ø23 (0.9”)

Ø17 (0.66”)

45 (1.77”)

90 (3.5”)

101.8 (4”)

7 (0.27”)

8 (0.31”)

38 (1.49”)

3 (0.11”)

15 (0.59”)

7.84 (0.30”)23.2 (0.91”)Ø25.7 (1.01”)

Ø85 (3.34”)

Ø100 (3.93”)

30°

45°

60°

Ø69 (2.71”)

TAPER 7/24

M24X3P

CT-50CT50 PULL STUD & TOOL SHANK

TAPER 7/24

5 (0.19”)

35 (1.37”)

45 (1.77”)

101.6 (4”)

Ø23 (0.9”)30°

45°

60°

1” - 8 UNC

7 (0.27”)

69.5 (2.7”)

45.8 (1.8”)

19.05 (0.75”)

Ø69.85 (2.75”)

Ø25.9 (1.01”)

Ø91.29 (3.59”)

Ø98.43 (3.87”)

3.174 (0.12”)

3.835 (0.15”)

7.956 (0.31”)

11.11 (0.43”)

DIN-50DIN50 PULL STUD & TOOL SHANKØ29.1 (1.14”)

Ø19.6 (0.77”)30°

45°

60°

11.1 (0.43”)

Ø69.85 (2.75”)

Ø25.7 (1.01”)

Ø91.25 (3.59”)

Ø97.5 (3.83”)

5.25 (0.20”)

11.5 (0.45”)

47 (1.85”)

61.5 (2.42”)

101.75 (4”)

2.75 (0.10”)

17.95(0.70”)

25.55 (1”)

65.5 (2.57”)

3.2 (0.125”)

15.9 (0.62”)

3.75 (0.14”)

TAPER 7/24

M24

10

FVM-80 • 104DC Series Table and T-Slots

Tool Shank and Pull Stud

Page 11: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

E FA

D

CN

M

LK

JH IGB

Model 8088DC 80125DC 80160DC 104125DC 104160DC 104200DC 104240DCA 5,320(209.4") 5,320(209.4") 5,320(209.4") 5,610(220.8") 5,610(220.8") 6,185(243.5") 6,185(243.5")

B 6,485(255.3") 8,060(317.3") 10,360(407.8") 8,060(317.3") 10,360(407.8") 12,880(507") 14,570(573.6")

C 5,885(231.6") 5,885(231.6") 5,885(231.6") 5,885(231.6") 5,885(231.6") 5,885(231.6") 5,885(231.6")

D 1,615(63.5") 1,615(63.5") 1,615(63.5") 1,615(63.5") 1,615(63.5") 1,940(76.3") 1,940(76.3")

E 2,570(101.2") 2,570(101.2") 2,570(101.2") 3,170(124.8") 3,170(124.8") 3,270(128.7") 3,270(128.7")

F 1,135(44.6") 1,135(44 .6") 1,135(44.6") 825(32.4") 825(32.4") 975(38.3") 975(38.3")

G 3,510(138.2") 4,510(177.5") 5,660(222.8") 4,510(177.5") 5,660(222.8") 7,025(276.5") 7,780(306.2")

H 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2")

I 1,675(65.9") 2,250(88.5") 3,400(133.8") 2,250(88.5") 3,400(133.8") 4,555(179.3") 5,490(216.2")

J 295(11.6") 295(11.6") 295(11.6") 295(11.6") 2,95(11.6") 315(12.4") 315(12.4")

K 890(35") 890(35") 890(35") 890(35") 890(35") 890(35") 890(35")

L 2,110(83") 2,110(83") 2,110(83") 2,110(83") 2,110(83") 2,110(83") 2,110(83")

M 3,595(141.5") 3,595(141.5") 3,595(141.5") 3,595(141.5") 3,595(141.5") 3,595(141.5") 3,595(141.5")

N 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2") 1,300(51.2")

UNIT: mm (")

11

FVM-80 • 104DC Series Dimensional Drawings

Page 12: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

1212

Page 13: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

Standard Accessory1. 40 station ATC2. Spindle oil chiller3. Spindle air blast system4. Automatic power off5. Automatic lubrication system6. 3-axes absolute type encoder7. Dual chip auger system on X-axis8. Chain type chip conveyor on Y-axis9. Heat exchanger for electric cabinet

10. Coolant system and coolant tank11. Oil skimmer12. Semi-enclosed splash guard

Optional Accessory1. 60-tools ATC2. Heidenhain control3. Siemens control4. FANUC 31iM control5. Spindle air curtain system6. Through spindle coolant system7. Coolant through tool holder8. X-, Y-, Z-axis linear scale (closed loop)9. CNC rotary table

10. 90-degree milling head11. Auto tool length measurement system12. Auto workpiece length measurement system13. Fully enclosed splash guard14. Protection cover for through spindle coolant system15. CE conformity

Hydraulic clamp / unclamp with curvic coupling. Auto. index in every

5-degrees

Manual clamp/unclamp with locking bolts.

13

FVM-80 • 104DC SeriesStandard and Optional Accessories

FVM Head Combination Diagram

Page 14: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

14

FVM-80 • 104DC SeriesSpecifi cation

Item Description Unit FVM-8088DC FVM-80125DC FVM-104125DC FVM-80160DC FVM-104160DC FVM-104200DC FVM-104240DC

Controller Controller Brand FANUC / Heidenhain / SIEMENS FANUC / Heidenhain / SIEMENS

Table

Table Size mm (") 2,200 x 1,800(86.6" x 70.8")

3,200 x 1,800(125.9" x 70.8")

3,200 x 2,200(125.9" x 86.6")

4,200 x 1,800(165.3" x 70.8")

4,200 x 2,200(165.3" x 86.6")

5,200 x 2,200(204.7" x 86.6")

6,200 x 2,200(244" x 86.6")

Table Loading Kg (lbs.) 8,000 (17,600) 10,000 (22,000) 10,000 (22,000) 12,000 (26,400) 15,000 (33,000) 18,000 (39,600) 20,000 (44,000)

X/Y/Z Machining Capacity mm (") 2,100 x 1,900 x 1,000(82.6" x 74.8" x 39.3")

3,000 x 1,900 x 1,000(118.1" x 74.8" x 39.3")

3,000 x 2,500 x 1,000(118.1" x 98.4" x 39.3")

4,000 x 1,900 x 1,000(157.4" x 74.8" x 39.3")

4,000 x 2,500 x 1,000(157.4" x 98.4" x 39.3")

5,000 x 2,500 x 1,000(196.8" x 98.4" x 39.3")

6,000 x 2,500 x 1,000(236.2" x 98.4" x 39.3")

T Slots (W × Pitch / P.C.) mm (") 28 x 170 / 11(1.1” x 6.7”)

28 x 170 / 11(1.1" x 6.7")

28 x 170 / 11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

Travel

X-Axis mm (") 2,200 (86.6") 3,000 (118.1") 3,000 (118.1") 4,000 (157.4") 4,000 (157.4") 5,000 (196.8") 6,000 (236.2")

Y-Axis mm (") 2,000 (78.7") 2,000 (78.7") 2,600 (102.3") 2,000 (78.7”) 2,600 (102.3") 2,600 (102.3") 2,600 (102.3")

Z-Axis mm (") 1,000 (39.3") 1,000 (39.3”)Spindle Nose To Table Surface mm (") 1,240 (48.8") 1,240 (48.8")Distance Between The Columns mm (") 2,200 (86.6") 2,200 (86.6") 2,800 (110") 2,200 (86.6") 2,800 (110") 2,800 (110") 2,800 (110")

Table Height From Floor mm (") 840 (33") 840 (33”)

Spindle

Spindle Taper BT 50 / CT 50/ DIN 50 BT 50 / CT 50/ DIN 50

Spindle Speed rpm 6,000 / Opt. 8,000 6,000 / Opt. 8,000Spindle Power(30 min. rated) kW (HP) 22.5 (30HP) / Opt.26 (35HP) 22.5 (30HP) / Opt.26 (35HP)

Spindle Chiller With 32# Oil circulated cooling With 32# Oil circulated cooling

Accuracy

Positioning Accuracy(VDI 3441) mm (")

±0.005 (0.0002) / 300(12) , ±0.015 (0.0006) Full stroke ±0.005 (0.0002) / 300(12) , ±0.015 (0.0006) Full stroke

P:0.025 (0.001") P:0.03 (0.0012") P:0.03 (0.0012") P:0.03 (0.0012") P:0.03 (0.0012") P:0.045 (0.0018")

Repeatability(VDI 3441) mm (")

±0.003 (0.0012") ±0.005 (0.0002")

PS:0.02 (0.0008") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.035 (0.0014")

Feed Rate

X-Axis Rapid Traverse

M/min (ipm)

10 (393") 10 (393") 8 (314")

Y-Axis Rapid Traverse 10 (393") 10 (393") 8 (314")

Z-Axis Rapid Traverse 12 (472") 12 (472")

Cutting Feed 1~7 (39.3"~275") 1~7 (39.3" ~ 275")

Tool Changer

Tool Capacity set 40 / Opt.60 40 / Opt. 60

Max. Tool Diameter mm (")127 (5”) With adjacent tool 127 (5") With adjacent tool

215 (8.5”) Without adjacent tool 215 (8.5") Without adjacent tool

Max. Tool Length mm (") 350 (13.7") 350 (13.7")

Max. Tool Weight Kg (lbs.) 20 (44) 20 (44)

ACT Time - T/T sec. 6 6

Guide Way

Linear Guide Size(L x W / P.C.) mm (") 4,020 x 55 / 2

(158" x 2")5,800 x 55 / 2

(228" x 2")5,800 x 55 / 2(228" x 2")

5,800 x 45 / 2(228" x 1.8")8,100 x 55 / 2

(319" x 2")8,100 x 55 / 2 (319" x 2")

8,100 x 45 / 2 (319" x 1.8")10,550 x 55 / 2 (415" x 2")

10,550 x 45 / 2 (415" x 1.8")11,700 x 55 / 2 (460.6" x 2.2")11,700 x 45/2 (460.6" x 1.8")

Sliding Blocks P.C. sets 6 10 10 14 12/12 14/14 16/16

Y/Z-Axes Box Way Width mm (") 175 (6.8") / 70 (2.7") 175 (6.8") / 70 (2.7")

Lubrication Unit

Coolant Unit Motor kW (HP) 2 (2.7) 2 (2.7)

Lub. Tank (2 sets) L (gals.) 4L/12L 4L/12L

Air Unit Air System Tank L (gals.) 1500 (396) 1500 (396)Coolant

Unit Coolant Tank L (gals.) 550 (145) 600 (158.5) 750 (198) 600 (158.5) 750 (198) 750 (198) 750 (198)

Power Consumption kVA 50 50

Machine Size

Installation Area (L × W × H) mm (") 6,485 x 5,320 x 5,885(255.3" x 209.4" x 231.6")

8,060 x 5,320 x 5,885(317.3" x 209.4" x 231.6")

8,060 x 5,610 x 5,885 (317.3" x 220.8" x 231.6")

10,360 x 5,320 x 5,885(407.8" x 209.4" x 231.6")

10,360 x 5,610 x 5,885(407.8" x 220.8" x 231.6")

12,880 x 6,185 x 5,885(507" x 243.5" x 231.6")

14,570 x 6,185 x 5,885(573.6" x 243.5" x 231.6")

Machine Weight (net / gross) Kg (lbs.) 32,000 / 34,000(70,400 / 74,800)

37,000 / 40,000(81,400 / 88,000)

41,000 / 45,000(90,200 / 99,000)

42,000 / 46,000(92,400 / 101,200)

46,000/51,000(101,200/112,200)

54,000 / 60,000(118,800 / 132,000)

62,000 / 68,000(136,400 / 149,600)

Page 15: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

15

Item Description Unit FVM-8088DC FVM-80125DC FVM-104125DC FVM-80160DC FVM-104160DC FVM-104200DC FVM-104240DC

Controller Controller Brand FANUC / Heidenhain / SIEMENS FANUC / Heidenhain / SIEMENS

Table

Table Size mm (") 2,200 x 1,800(86.6" x 70.8")

3,200 x 1,800(125.9" x 70.8")

3,200 x 2,200(125.9" x 86.6")

4,200 x 1,800(165.3" x 70.8")

4,200 x 2,200(165.3" x 86.6")

5,200 x 2,200(204.7" x 86.6")

6,200 x 2,200(244" x 86.6")

Table Loading Kg (lbs.) 8,000 (17,600) 10,000 (22,000) 10,000 (22,000) 12,000 (26,400) 15,000 (33,000) 18,000 (39,600) 20,000 (44,000)

X/Y/Z Machining Capacity mm (") 2,100 x 1,900 x 1,000(82.6" x 74.8" x 39.3")

3,000 x 1,900 x 1,000(118.1" x 74.8" x 39.3")

3,000 x 2,500 x 1,000(118.1" x 98.4" x 39.3")

4,000 x 1,900 x 1,000(157.4" x 74.8" x 39.3")

4,000 x 2,500 x 1,000(157.4" x 98.4" x 39.3")

5,000 x 2,500 x 1,000(196.8" x 98.4" x 39.3")

6,000 x 2,500 x 1,000(236.2" x 98.4" x 39.3")

T Slots (W × Pitch / P.C.) mm (") 28 x 170 / 11(1.1” x 6.7”)

28 x 170 / 11(1.1" x 6.7")

28 x 170 / 11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

28 x 170/11(1.1" x 6.7")

Travel

X-Axis mm (") 2,200 (86.6") 3,000 (118.1") 3,000 (118.1") 4,000 (157.4") 4,000 (157.4") 5,000 (196.8") 6,000 (236.2")

Y-Axis mm (") 2,000 (78.7") 2,000 (78.7") 2,600 (102.3") 2,000 (78.7”) 2,600 (102.3") 2,600 (102.3") 2,600 (102.3")

Z-Axis mm (") 1,000 (39.3") 1,000 (39.3”)Spindle Nose To Table Surface mm (") 1,240 (48.8") 1,240 (48.8")Distance Between The Columns mm (") 2,200 (86.6") 2,200 (86.6") 2,800 (110") 2,200 (86.6") 2,800 (110") 2,800 (110") 2,800 (110")

Table Height From Floor mm (") 840 (33") 840 (33”)

Spindle

Spindle Taper BT 50 / CT 50/ DIN 50 BT 50 / CT 50/ DIN 50

Spindle Speed rpm 6,000 / Opt. 8,000 6,000 / Opt. 8,000Spindle Power(30 min. rated) kW (HP) 22.5 (30HP) / Opt.26 (35HP) 22.5 (30HP) / Opt.26 (35HP)

Spindle Chiller With 32# Oil circulated cooling With 32# Oil circulated cooling

Accuracy

Positioning Accuracy(VDI 3441) mm (")

±0.005 (0.0002) / 300(12) , ±0.015 (0.0006) Full stroke ±0.005 (0.0002) / 300(12) , ±0.015 (0.0006) Full stroke

P:0.025 (0.001") P:0.03 (0.0012") P:0.03 (0.0012") P:0.03 (0.0012") P:0.03 (0.0012") P:0.045 (0.0018")

Repeatability(VDI 3441) mm (")

±0.003 (0.0012") ±0.005 (0.0002")

PS:0.02 (0.0008") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.025 (0.001") PS:0.035 (0.0014")

Feed Rate

X-Axis Rapid Traverse

M/min (ipm)

10 (393") 10 (393") 8 (314")

Y-Axis Rapid Traverse 10 (393") 10 (393") 8 (314")

Z-Axis Rapid Traverse 12 (472") 12 (472")

Cutting Feed 1~7 (39.3"~275") 1~7 (39.3" ~ 275")

Tool Changer

Tool Capacity set 40 / Opt.60 40 / Opt. 60

Max. Tool Diameter mm (")127 (5”) With adjacent tool 127 (5") With adjacent tool

215 (8.5”) Without adjacent tool 215 (8.5") Without adjacent tool

Max. Tool Length mm (") 350 (13.7") 350 (13.7")

Max. Tool Weight Kg (lbs.) 20 (44) 20 (44)

ACT Time - T/T sec. 6 6

Guide Way

Linear Guide Size(L x W / P.C.) mm (") 4,020 x 55 / 2

(158" x 2")5,800 x 55 / 2

(228" x 2")5,800 x 55 / 2(228" x 2")

5,800 x 45 / 2(228" x 1.8")8,100 x 55 / 2

(319" x 2")8,100 x 55 / 2 (319" x 2")

8,100 x 45 / 2 (319" x 1.8")10,550 x 55 / 2 (415" x 2")

10,550 x 45 / 2 (415" x 1.8")11,700 x 55 / 2 (460.6" x 2.2")11,700 x 45/2 (460.6" x 1.8")

Sliding Blocks P.C. sets 6 10 10 14 12/12 14/14 16/16

Y/Z-Axes Box Way Width mm (") 175 (6.8") / 70 (2.7") 175 (6.8") / 70 (2.7")

Lubrication Unit

Coolant Unit Motor kW (HP) 2 (2.7) 2 (2.7)

Lub. Tank (2 sets) L (gals.) 4L/12L 4L/12L

Air Unit Air System Tank L (gals.) 1500 (396) 1500 (396)Coolant

Unit Coolant Tank L (gals.) 550 (145) 600 (158.5) 750 (198) 600 (158.5) 750 (198) 750 (198) 750 (198)

Power Consumption kVA 50 50

Machine Size

Installation Area (L × W × H) mm (") 6,485 x 5,320 x 5,885(255.3" x 209.4" x 231.6")

8,060 x 5,320 x 5,885(317.3" x 209.4" x 231.6")

8,060 x 5,610 x 5,885 (317.3" x 220.8" x 231.6")

10,360 x 5,320 x 5,885(407.8" x 209.4" x 231.6")

10,360 x 5,610 x 5,885(407.8" x 220.8" x 231.6")

12,880 x 6,185 x 5,885(507" x 243.5" x 231.6")

14,570 x 6,185 x 5,885(573.6" x 243.5" x 231.6")

Machine Weight (net / gross) Kg (lbs.) 32,000 / 34,000(70,400 / 74,800)

37,000 / 40,000(81,400 / 88,000)

41,000 / 45,000(90,200 / 99,000)

42,000 / 46,000(92,400 / 101,200)

46,000/51,000(101,200/112,200)

54,000 / 60,000(118,800 / 132,000)

62,000 / 68,000(136,400 / 149,600)

Page 16: FVM-DC Series - afzarmachine.comafzarmachine.com/images/FVM-DC-Series.pdfThe FVM-DC series not only handles the big workpieces but ... Hydraulic Counter Balance System ... high precision

All content is for reference only and may be subject to change without notice or obligation.

Grinding Machines Grinding Machines Turning Machines Milling Machines

CAT

: QA1

6-00

012C

00 /

2013

10 /

1000

P1

OUTLINEDTYPE

NOTOUTLINEDTYPE

OUTLINEDTYPE

©19

78-2

013

® All

Righ

ts R

eser

ved.