Upload
tudelft
View
1
Download
0
Embed Size (px)
Citation preview
"ACompleteandComprehensiveOverview
ofTorrefactionTechnologies"
R.A.WALTONandDRSINGB.G.VANBOMMELDECEMBER2010
2|P a g e
TableofContentsAbstract.............................................................................................................................................5
Introduction/History........................................................................................................................5
Overview........................................................................................................................................5
History...........................................................................................................................................5
PatentspublishedorpendingregardingTorrefactionofBiomass(incomplete):..........................6
DefinitiveDescriptionofTorrefiedBiomassPellets........................................................................15
CalorificValue..............................................................................................................................16
Grindability..................................................................................................................................17
Hydrophobicity............................................................................................................................19
Durability.....................................................................................................................................20
ChemicalComposition/Homogeneity........................................................................................20
VanKrevelenDiagramofTorrefaction............................................................................................21
TheScienceofTorrefaction.............................................................................................................22
EconomicsofTorrefaction/UltimateProductCost....................................................................25
TechnologyDevelopers/Promoters...............................................................................................27
4EnergyInvest.............................................................................................................................30
3RAgrocarbon.............................................................................................................................30
Agri-Tech......................................................................................................................................30
ArgonautBioenergy.....................................................................................................................31
Atmosclear/AirlessSystems.......................................................................................................31
BiocharEngineeringCorporation................................................................................................32
BiogreenEnergy...........................................................................................................................32
BiomassEnergyHoldings.............................................................................................................32
BiomassEnergyResources..........................................................................................................33
BTG..............................................................................................................................................33
CanadianBio-Coal........................................................................................................................34
ChemmecoInc.............................................................................................................................34
CockerillMaintenanceandIngenierie.........................................................................................34
CNFBiofuels.................................................................................................................................35
CreeIndustries.............................................................................................................................35
DGEngineering.............................................................................................................................36
EarthCare....................................................................................................................................36
EBESAG/Andritz.........................................................................................................................36
3|P a g e
ECN..............................................................................................................................................37
EcoFuels.......................................................................................................................................37
Foxcoal.........................................................................................................................................38
G&RTechnologyGroup.............................................................................................................38
Gazprom......................................................................................................................................38
Hi-TechAgro................................................................................................................................39
HM3.............................................................................................................................................39
IFP................................................................................................................................................39
IntegroEarthFuels......................................................................................................................40
InternationalTorrefactionSystems.............................................................................................40
JFBiocarbon................................................................................................................................40
KeyFlame....................................................................................................................................41
Lantec/Idema.............................................................................................................................41
Matric..........................................................................................................................................41
NewBiomassEnergy...................................................................................................................42
NewEarthRenewableEnergy.....................................................................................................42
RenewableFuelTechnologies.....................................................................................................43
RiverBasinEnergy.......................................................................................................................43
Rotawave.....................................................................................................................................43
Sea2SkyCorporation...................................................................................................................44
Stramproy-Green.........................................................................................................................44
SubCoal........................................................................................................................................45
SunCoal........................................................................................................................................45
TerradyneEnergy.........................................................................................................................45
TerraGreenEnergy......................................................................................................................46
ThermogenIndustries..................................................................................................................46
ThermyaSA..................................................................................................................................46
TKEnergiAS.................................................................................................................................47
Topell...........................................................................................................................................47
TorkapparaterAB........................................................................................................................47
Torrcoal........................................................................................................................................48
Torrsys/Bepex............................................................................................................................48
TransnationalTechnologies.........................................................................................................49
VegaPromotionalSystems..........................................................................................................49
4|P a g e
VerdantEnergySolutions............................................................................................................49
ComplimentaryTechnologies..........................................................................................................50
UniversityResearchers....................................................................................................................51
IndustryAssociations.......................................................................................................................52
ExistingOperationsWorldwide.......................................................................................................53
Europe.........................................................................................................................................53
NorthAmerica.............................................................................................................................53
Whowillsucceed?.......................................................................................................................53
Whowillfail?...............................................................................................................................54
Conclusions......................................................................................................................................55
GLOSSARY....................................................................................................................................55
References...................................................................................................................................56
PostScript........................................................................................................................................56
AbouttheAuthors.......................................................................................................................56
5|P a g e
Abstract
Atpresent,theWoodPelletmarketisabout13milliontonnesperyear,ofwhichEuropeconsumedmorethan8milliontonnes.Thiswasproducedatsome400+pelletmills,whicharethe“add-on”marketforthetorrefactionreactortechnologysuppliersordevelopers.
Newprojectionsofseveralinstitutes,(AEBIOM,DEPV,PelletAtlasetc,)marketanalysisproviders(RotterdamPort,ArgusBiomass,ForestEnergyMonitoretc)andEU-powercompanies(RWE,Vattenfall,Electrabeletc)havemadepredictionsthatin2020,thismarketwillbeabout130milliontonnesperyear,a10foldincreasefromwhatitistoday.Thismeansasustained,stronggrowthof20%year,whichisalsoaGreenfieldopportunityformanystartersinthesolidbiomassfuelbusiness,includingtorrefactiontechnologyprovidersandcompanies.
Introduction/History
Overview
GlobalEnergydemandisforecasttoincreasedramaticallyoverthenextdecades,andgiventheconcernssurroundingtheuseofFossilFuels,solutionsaredesperatelyneeded.Biomassiscurrentlytheworlds4thmostimportantsourceofEnergy.Photosynthesisstoresabout8timesasmuchEnergyannuallyinBiomassthanisconsumedgloballyfromallsourcesofEnergy,andcouldthereforeconceivablybecomethemainsourceofEnergy.TherearehoweversignificanthurdlestoovercometomakeBiomassamuchmoresignificantpartoftheEnergySolution.First,sustainabilityandpotentialcompetitionwithFoodcropsarehighonthatlist,butalsothefactthatBiomasshasarelativelylowenergydensity,highmoisturecontentandthatespeciallywoodybiomassisveryfibrousandtough-whichmakesitdifficulttohandle,transportandultimatelyuseasFuelforPowerStations.ThechallengeistomakeBiomassahomogenous,friable,sustainablefuelwithlowmoisturecontent,increasedEnergydensityandlowparticleemissions.Scientiststheworldoverhavebeenlookingforsolutionstotheseproblemsforsometime,andtheTorrefactionofBiomasshasemergedasthemostpromisingmethodofconditioningBiomasswhileincreasingenergydensity,vastlyimprovinghydrophobicity,reducingthemassofthebiomasswithoutlosingenergycontentandcreatingaproductthatisstillabletobepelletized,vitalfortransportacrossgreatdistances.
History
ThepartialdecompositionofBiomass,mainlywood,athightemperaturesintheabsenceofOxygentocreateaFuelofhighEnergydensityhasbeenpractisedbyhumansfor1000’sofyears.ThistraditionalwaytocarbonizeWood(pyrolysis)howevertakesthewoodfarbeyondthenarrowperimeterswhichdefineitasanidealfuel.Experimentsweremadetoimprovethecharacteristicsof
6|P a g e
thefuel,andmuchwaslearnedfromtheTorrefactionofCoffeeandRootsasCoffeesubstitute.TorrefactionissimilartoPyrolysis,butisconductedatmuchlowerTemperatures.WhileTorrefactionwasusedforCoffeeproductionortheproductionofCoffeesubstitutessuchasChicoryasfarbackasthe17thCentury,itwasadaptedtofacilitatetheConversionofBiomassforFuelnotuntiltheearly20thCentury.
Currently,therearecloseto100patentsand/orpatentspendingrelatingtotheTorrefactionofBiomass,thefirstdatingbacktothe15thofJanuary1901.
PatentspublishedorpendingregardingTorrefactionofBiomass(incomplete):
Reference# Date Title
Inventor
CH20332 15/01/1901 FourdeséchageetdeTorréfaction
AlbertComteDillondeMichero
FR538040 02/06/1922 AppareildeséchageetdeTorréfaction
FortinPierre-Honore
FR574507 12/07/1924 AppareildeTorréfaction ScrivePaul
FR29060 20/05/1925 AppareildeTorréfaction ScrivePaul
FR686708 30/07/1930 Fourrotativeàaxeinclinépourleséchage,laTorréfactionetlacuissondesmatériauxminérauxouorganiques
BeauAlfred
FR39349 12/10/1931 Fourrotativeàaxeinclinépourleséchage,laTorréfactionetlacuissondesmatériauxminérauxouorganiques
BeauAlfred
7|P a g e
CH153757 15/04/1932 Fouràtambourrotativeàaxeinclinépourleséchage,laTorréfactionetlacuissondesmatériauxminérauxetorganiques
EtablissementsPolietChausson
FR839732 11/04/1939 Perfectionnementsauxfoursatorréfierlebois
BouteilleJoseph
US2159027 23/05/1939 Processandapparatusforroasting
JalmaMichaelM,HenriCoutinho
BE444413 09/02/1942 Perfectionnementapportésauxprocédésd’agglomerationdemétierscombustibles,notammentpourgazogènes
SenezeMarcel
FR872164 01/06/1942 Procédéd’agglomérationdeproduisobtenusavecdupoistorréfiéeanalogues
BethenodJoseph,BouteilleJoseph,KoehlerMarcel
FR886071 04/10/1943 Systemedecarbonisation,deséchageetdetorréfactiondesbois,etdispositifpourlamisenoeuvredusysteme
BrissetAlfred
FR906950 25/02/1946 Procédédetraitementthermiquedesmatiéresvégétalesenvuedeleurséchage,torréfactionoudistillation
MansonIsak
8|P a g e
FR933026 08/04/1946 Procédéd’obtentiondecombustibles,delubrifiantsetdeproduitsdiversàlaaidedematièresligno-cellulosiques
FR953004 29/11/1949 Procédédetraitementduboisenvuedel‘obtention,paragglomération,dproduitsmoulés
PinelAdrien
FR976640 20/03/1951 Procédéetinstallationpourleséchage,latorréfaction,lacarbonisation,ladistillationdubois,delatourbe,ettoutesautrematières
DumesnilAndré
FR977529 02/04/1951 ProcédéetAppareilpourséchage,torréfactiondeboisouautrematièresligneuses
SantenoyGaston-Francisque
FR993131 26/10/1951 Perfectionnementapportésauxprocédésdefabricationd’aggloméréscombustiblesetauxappareilsdemoulageutilisés
BarrierHenri
FR55506E 01/09/1952 Perfectionnementsauxfoursàtorréfiélebois
BouteilleJoseph
US3950143 13/04/1976 ProcessforproducingsolidIndustrialFuel
Pyle
9|P a g e
DE3041627 09/06/1982 VerfahrenzumAufbereitenvonZellulosehaltigenBiomassenbzw.BraunkohleundLignitzueinemeinheitlichen,starkreaktionsfähigemStaubförmigenBrennstoff
GreulArthurRichard
FR2512053 01/09/1982 Processforthetransformationofcellulosicmaterialbyroasting,andproductobtainedbysaidprocess
SchwobYvan
DE3211590 13/10/1983 ProcessandequipmentforthebertinisationofBiomass
GreulArthurRichard
FR2525231
21/10/1983 Procédédepréparationd’uncombustibledenatureLignoucellulosiqueetcombustibleobtenu
SchwobYvan
US4787917 04/12/1986 MethodforproducingTorrefiedwood,productobtainedthereby,andapplicationtotheproductionofEnergy
LeclercdeBussyJacques
FR2591611 01/01/1987 Thermallycondensedligno-cellulosematerial,processandovenforobtainingit
BourgeoisJean-Paul
DE3721006 22/12/1988 ApperatusforlowTemperaturpyrolysisofBiomass
VölskowPeter
FR2624876 23/06/1989 MethodeandDevicefortheTorrefactionofVegetable
GerardRoger,CimetiereJeanPaul
10|P a g e
LigneousMaterial
DE19614689 16/10/1997 Processandapparatusforde-oilingoilandgreasecontainingmaterials
BauknechtMaximilian,LutzeHans
FR2757097 06/10/1999 Apparatusandprocessfortheheattreatmentoflignocellulosicmaterial
UnternahrerRoland
ChautempsCyrille
BernonJean-Pierre
FR9901718 01/27/2000 Reactorforwoodretification GuillinDominique;
FR2786426 02/06/2000 Methodofthermaltreatmentofligneous-cellulose(wood)materialwitheliminationofOxygeninthegaseousphase
BouvierJeanYves
DE19932822 25/01/2001 Devicefordegassingorganicmaterials,e.g.wood,comprisesheatedpyrolysisChamberthroughwhichpyrolysismaterialisconveyedusingscrewconveyorfrominletsidetooutletside
HochreiterJohann
US2003221363 04/12/2003 Processandapparatusformakingadensified,torrefiedfuel
ReedThomas
NL1025027 21/06/2005 MethodandSystemforthetorrefactionofmaterials
BergmanPeter
ChristiaanAlber;
BoersmaArjen
11|P a g e
Ragusa;
ZwartRobinWillem;
Rudolph
KielJacob;
HendrickArnold
DE102004038730 23/02/2006 Roastingdeviceforplantbulkmaterialandmethodforoperatingaroastingdeviceforplantbulkmaterial
LangeStephan;
JansenGerhardA;
Möller-WillenbergUwe
NL1029909 09/03/2007 WerkwijzeeninrichtingvoorhetbehandelenvanBiomassa
PelsJanRemmert;
BergmanPeter
ChristiaanAlber
CN1935941 28/03/2007 Biomassgradedtemperaturecontrolslowpyrolysisprocessandit’ssystem
LVFengjieZhang
EP1969099 09/07/2007 ProcessanddevicefortreatingBiomass
BergmanPeter
ChristiaanAlber
US2007220805 27/09/2007 MethodforproducingahomogenousBiomassfuelforgasificationapplications
LevesonPhilipD.;
GausJohannP.;
EP1852491 07/11/2007 Mildpyrolysisofcarbonbasedenergycarriermaterial
O’ConnorPaul
12|P a g e
US2007266623 22/11/2007 Methodandapparatusforbiomasstorrefaction,manufacturingastorablefuelfrombiomassandproducingoffsetsforthecombustionproductsoffossilfuelsandacombustiblearticleofmanufacture
PaoluccioJohnA
NL1032001 17/12/2007 Preparationbytorrefactionofasolidfuelusefulasfuelforcoal-firedpowerplants,involvesheatingastartingcompositioncomprisingasecondaryrecoveredfuelmaterialindirectlyatspecific
masstemperature
RuitersGerard;
HubertJoseph
EP2027233 21/12/2007 Methodforthepreparationofsolidfuelsbymeansoftorrefactionaswellasthesolidfuelsthusobtainedandtheuseofthosefuels
RuitersGerard;
HubertJoseph
FR2903177 03/01/2008 MethodandsystemforroastingaBiomassfeedstock
GuyomarcHRaymond
CN201015789 02/06/2008 Energysavingtypeformworktorrefactioncarriage
GuojiongSi
US20080223269 18/09/2008 Methodandapparatusforbiomasstorrefactionusingconductionheating
Paoluccio,JohnA
US20080263891 30/10/2008 Processfortreatinglignocellulosicmaterial,andapparatustocarryoutthesame
BrunetAndre
13|P a g e
EP1990399 12/11/2008 Methodforthetreatmentoftheemptyfruitbunch(EFB)materialofPalmOilTrees,particulatetorrefiedEFBproductanduseofsuchproductasauxiliaryfuelinapowerplan
CoxConstantijn
WO2009124286 10/08/2009 Autothermalandmobiletorrefactiondevices
Hopkins,ChristopherB;
JohnsonJohnE;
GB2009001672 07/07/2010 Microwavetorrefactionofbiomass
Budarin,Vitaliy,Lvovich;
Milkowsky,Krzysztof,Jakub;
Shuttleworth,Peter;
Lanigan,Brigid;
Clark,James,Hanley;
Macquarrie,Duncan,James;
Wilson,Ashley;
US20100083530 08/04/2010 Systemandmethodfordryingandtorrefaction
WeisselbergEdward;
BevacquaJoseph;
BorreRobert
US20100101141 29/04/2010 Deviceandmethodforconversionofbiomasstobiofuel
SchulenbergerArthurM.;
WechslerMark;
14|P a g e
ThefirsteverknownPatentisheldbyAlbertComteDillondeMichero,butmostmodernReactorsarebasedontheworkofJacquesLeclercdeBussy,(MethodforproducingTorrefiedwood,productobtainedthereby,andapplicationtotheproductionofEnergy).
TheEnergyCenteroftheNetherlands(ECN)isbasingtheirtechnologyonthepatentsbyPeterBergman;Agri-TechProducersuseatechnologythatisvirtuallyidenticaltothepatentbyRogerGerard,publishedin1989,whileTorr-CoalisusingtheprocesspatentedbyGerardRuitersandJosephHubert.Inearly2010,WyssmontpatentedtheirTechnology(US20100083530,EdwardWeisselberg,JosephBevacqua&RobertBorre)byconvertingtheirDryerintoatorrefactionreactor,andearlierthatsameyearthefirstpatentforthetorrefactionofbiomassusingMicrowaveswaspublished.
15|P a g e
DefinitiveDescriptionofTorrefiedBiomassPellets
Oneofthegreatestareasofmisunderstandingswithrespecttotorrefiedwoodisexactlywhattorrefiedwoodis.ThereisavastarrayofproductsthatarepromotedasTW,butveryfewthatmeettheneedsofpowerstations.MuchofthefocushasbeenplacedontheTechnology,andverylittleattentionorfocushasbeenplacedontheProduct.Asaconsequence–virtuallytheentireproductavailabletodayislessthanperfect–inoneormanyways.
Torrefiedwoodiscompletelydesiccatedbiomass,withdevolitilisedhemicellulose,whichhasnotyetreachedthepointof“char”.Thatistosay–thatpyrolysis,inanyform,hasnotyetcommenced.
Whenthecriticalsurfacemoisturecontentoftheparticleisreached,theevaporationisassumedtotakeplaceinsidetheparticleinthemovingfrontbetweendryandmoistregions.Inthenextstagethesurfacetemperatureoftheparticleneverexceedsthepyrolysistemperature.Inthiscase,itmeansthatthedryingisothermreachesthecentreoftheparticleandvanishesbeforethepyrolysisisothermappearsattheparticlesurface.
ItisfairtosaythatTWisbestdefinedbyitsperformancecharacteristics.Thereare5distinctaspectsthatseparateitfromnaturalwood,andfromcharcoal:
1) CalorificValue2) Grindability3) Hydrophobicity4) Durability5) ChemicalComposition/Homogeneity
EachoftheabovesolvesoneparticulardrawbackthatisproblematicforPowerStations.BychangingthePhysical/Chemicalpropertiesofnaturalwood,amoresuitablefueliscreated.TheChemicalandphysicalcharacteristics,andultimatelytheirsuitabilityforco-combustion,needtomeetaverynarrowbandofspecifications.Belowisonestandardthatiscurrentlybeingutilised.Ultimately–thestandardwillbesetbytheManufacturer’sofTorrefiedWood,asdeterminedbyonespecificUtility.Thatistosay–thereisno“Single”definition–asitisspecifictotheneedsoftheend-user.
16|P a g e
CalorificValue
Theessenceofanyfuelistheabilitytobetransportedlongdistances.AsmostCountriesarenotblessedwithendlesssuppliesoffeedstock,incloseproximitytourbanareas,fuelneedstohaveashighanenergydensityaspossible,sothattransportcosts(whetherbyRoad,railorship)are
17|P a g e
minimised.Naturalwoodproducts(forestresiduesandcropresidues)tendtoberelativelylightand“fluffy”,andhaveverylowenergydensitiesperunitvolume.
ThedirectrelationshipbetweenMoistureContentandCalorificValueareshownbelow.
Grindability
Asthelargestmarketfortorrefiedwoodisforco-firingwithcoal,theBio-CoalneedstoexhibitpropertieswithsimilarcharacteristicsintermsofHandlingandGrinding.Currently,mostpower
0
200
400
600
800
1000
1200
1400
1600
0 2 4 6 8
10 12 14 16 18 20 22
0% 5% 10% 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65%
Den
sity
kg/
m3
Net
cal
orifi
c va
lue
GJ/
t
Moisture content
Net calorific value of biomass vs. moisture content
Wood Net CV GJ/t
Miscanthus Net CV GJ/t Wheat straw Net CV GJ/t Hardwood density kg/m3 Softwood density kg/m3
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
Energyden
sityGJ/m3
NetCVGJ/t
Biomass energy by weight and volume
WoodNetCVGJ/t
HardwoodchipenergydensityGJ/m3
SovwoodchipenergydensityGJ/m3
18|P a g e
stationsburnbiomass(asmandatedunderseveralCarbonReductioncommitments)eitherinverylowratios(5-7%)orbycompletelyseparatestorage,handling,grindingandinfeedsystems.Ideally,Bio-Coalwouldhavesimilargrindingcharacteristicstofossilcoal,sothatitcouldbeprocessedinexistingsystems.ThemostimportantcharacteristicisGrindability.
TheHardgroveGrindabilityIndexhasbeentheempiricalstandardindeterminationofgrindabilitysincethe1930’s.Itmeasurestherelativegrindabilityofcoals,tobeusedinPCIburners.OneofthedifficultieswiththistestingprocedureisthatdifferentOrganisationsmethodsproducecommerciallydifferentresults.ThemostsignificantofthesedifferencesisthatvaluesusingASTMprocedurecanbehigherthanvaluesusingASprocedureonthesamesample.Nonetheless,itisagoodcomparativemeasure.
Abettercomparativemeasureistherelativegrindingenergyrequiredtoproducesimilarsizeparticlestocoal.BelowisagraphshowingtherelationshipbetweenTorrefiedBiomassandCoal:
ThisgraphindicatestheSpecificPowerconsumptionwhenmillingbiomass,driedbiomass,torrefiedbiomassandcoal.Fortorrefiedbiomass,thetorrefactiontemperature(230-270°C)andthetorrefactiontime(32min)areindicatedbetweenbrackets.(1)
Asyoucansee,Grindabilityoftorrefiedbiomassispredominantlyafunctionofprocesstemperature.Oncethefeedstockhasreachedcompletedesiccation,andthehemicellulosehadbeencompletelydevolitilised,anyimprovementingrindabilitysacrificesEnergybalanceastheCelluloseandligninstarttobeaffected.
19|P a g e
TheHardgroveGrindabilityIndexisalsoinfluencedbythe%ofvolatilemattercontainedinthefinalproductandrawmaterial.
(ChartCourtesyBioTorTech)
Hydrophobicity
HydrophobicityisacharacteristicofTorrefiedBiomass,whichpreventsitfromabsorbingmoisturewhenstoredoutside.ThemechanismofHydrophobicityisapredominantlyfunctionoftheVolatilesreleasedduringtorrefaction.TheseincludeH2O,Organics,sugars,polysugars,acids,alcohols,furans,ketones,Lipids,terpenes,phenols,fattyacids,waxes,andtanninasliquidfractions;andH2,CO,CO2,CH4-CxHy,tolueneandbenzeneasgasfractions.
ThemainexplanationforHydrophobicityisthat,bythedestructionofmanyOHgroupsinthebiomassthroughdehydrationreactions,torrefiedbiomasshaslostthecapabilitytoformhydrogenbondingwithwater.Inaddition,moreunsaturatedstructuresareformedwhicharenon-polar.Thelowwatercontentandthehydrophobicnaturelargelypreventthetorrefiedproductfromrotting.
Oncethepracticalthresholdhasbeenreached(andthisis+/-6%moistureuptake)thereislittletonobenefittocontinuingthetorrefactionreaction.ThecostintermsofenergyandmasslossfarexceedthebenefitofgreaterHydrophobicity.
20|P a g e
Durability
ThethirdmostimportantcharacteristicofTorrefiedBiomasspelletsistheirdurability.Again,thischaracteristicisafunctionofCV,butisalsoheavilyaffectedbyparticlesize.Forfinepowders,thenumberofcontactpointsbetweenparticlesishigherthanitwouldbeforlargeparticles;furthermore,becausethefinerthepowder,thelargerit’sexposedsurfacearea;thesurfaceenergyperunitweightalsoincreaseswiththesizereductionofthepowder.Inastudyinvestigatingthemechanicalpropertiesofpellets,itwasconcludedthatparticlesizehadasignificanteffectonthepelletdensityofallfeedstocksexceptforwheatstraw.
Thereisnodoubtthatanincreaseinappliedpressurewillincreasethedensity;however,themechanicalstrengthofthepelletsisnotsoeasilypredicted.Aboveanoptimumpelletisingpressure,fracturesmayoccurinthepelletsduetoasuddendilation.Foragivendiesizeandstoragecondition,thereisamaximumdiepressurebeyondwhichnosignificantgainincohesion(bonding)ofthepelletcanbeachieved
Ligninisthenaturalbinder(presentinallwoodybiomass)anditsconcentrationisincreasedduringtorrefaction,(toapoint).Whenligninmelts(temperaturesabove140°C)itexhibitsthermosettingproperties.Thereisaverywell-definedtemperaturepoint(265°C),beyondwhichtheligninstartstodevolitilise.Abovethistemperature,theligninstartstodevolitilise.Bythetime300°Cisreached,regardlessofresidencetime,theligninhasallbutcompletelydisappeared,makingitvirtuallyimpossibletopelletisetheTWwithoutbinders.
Thereisathirdfactorthatenterstheequation–andthatisExplosionsafetyinhandling.Thesethreeaspectsarediametricallyopposed:
Smallerparticlesizescreateamoredurablepellet(atanyCV)–butincreasetheexplosionhazardofthedustgeneratedduringhandling.
LargerparticlesizesbecomeincreasinglydifficulttopelletiseasCVincreases;butcreatealowerexplosionhazard,eventhoughthedurabilityislower(anddustgenerationishigher).
HigherCV’s,combinedwithsmallerparticlescreatethemostdangerousandunstablefuel.LowerCV’s;witharangeofparticlesizesprovidetheoptimumsolution.
ChemicalComposition/Homogeneity
ThefourthimportantcharacteristicofTorrefiedBiomassisitsChemicalComposition.WhiletorrefactiondoespositivelychangetheChemicalcompositionofrawbiomass;therearesomeinorganicconstituentsthatareunaffected.TwoofthemostproblematicaretheElementalcompoundsPotassiumandChlorine.
Virtuallyallbiomasscontainstheseelementstoonedegreeoranother.TheirconcentrationishighestinLeaves,needlesandBark.HerbaceousBiomass(Miscanthus,ReedCanaryGrass,Elephantgrass,etc)hassignificantlyhigherlevelsthan“woody”biomass.
21|P a g e
Thepotassiumrequirementforoptimumplantgrowthisinthe1-5%drymatterweightrange,dependingonspecies,whilethepotassiumconcentrationinmatureplantsgenerallydoesnotexceed2%ofdrymatter.Potassiumischaracterizedbyitshighmobilityinplantsatalllevels,includingbetweenindividualcells,betweentissues,andinlong-distancetransportwithintheplant.
Chlorineisanaturallyabundantelementandistakenupbyplantsintheformofchlorideion,Cl-.Chlorineinplantsoccursmainlyasafreeanionorislooselyboundtoexchangesites.Similartopotassium,chloridehashighmobilitywithintheplant,andaveragechlorinecontentinplantsrangesfrom0.2-2.0%ofdryplantweight.
Occurrenceofinorganicconstituentsinbiomass(%dryplantmatter)
Constituent Occurrence(%)
Silica 0.5-15%
Potassium(a) 1–2%
Calcium(b) 0.1-5.0%
Sulphur 0.1–0.5%
Chlorine 0.2-2.0%
NOTES–(a)Inyoungplantshoots,upto5%potassiummaybefound,(b)inmatureleaves,calciummightreachmorethan10%(2)
Alkaliintheashofannualcropbiomassfuelscreatesseriousfoulingandslagginginconventionalboilers.Full-ScaleTestswereundertakenattheNationalRenewableEnergyLaboratory(USA)todeterminetheextent,natureandoccurrenceofdepositsformedfromcombustionofherbaceousBiomass.TheResultswereasfollows:
SinteredorfuseddepositswerefoundongratesandinagglomeratesinFluidisedBeds.PotassiumSulphatesandChlorideswerefoundcondensedonupperfurnacewallswhereitmixedwithflyash.ConvectiontubeswerecoatedwithAlkaliChlorides,CarbonatesandsulphatesmixedwithSilicaandAlumina.
Needlesstosay–untilsuchtimeasanaqueous(solvent)pre-treatment(posttreatment)processcanbedesigned,theutilisationofthisfeedstockwillbeavoidedathighco-firingratios.
VanKrevelenDiagramofTorrefaction
BoneDryAgro-Biomasshasanaveragecompositionof42%cellulose,33%hemicellulose,22%lignin,3%ash.Therestispredominantlyfats.ComparedtoBoneDryWood-ForestryBiomassitdiffersmainlyinhigherashcontent.Elementalnon-torrefiedbiomasseshave45.1%C,6.0%H,48.5%O,0.3%N,and0.1%S.AfterTorrefaction(at270C)thenumberofOandHatomsratiosisreduced,throughreactionsinthehemicellulosedecomposition,to56.5%C,5.4%H,36.1%O,0.9%Nand0.1%S
22|P a g e
Needlesstosay,duringthetorrefactionprocesstheatomicratioinbiomasschanges.ExpressedintheofH/CandO/C,resultingvalue0.95H/Cand0.45O/C(seebelow).
TheScienceofTorrefaction
Torrefaction,asaprocess,isrelativelystraightforward.Itcanbedefinedbyasingleequation:
Q=k·A·ΔT,
WhereQ-theamountofheatpassingthroughtheinterfaceperunittime;
k–Heattransfercoefficient,[W/m2K];
A-Theheattransfersurface,[m2];
ΔT–Temperaturegradient,[K](3)
ItisfurtherdefinedbythefollowingGraphic:
24|P a g e
Finally–theprocessisdefinedbythefollowingGraph:
(5)
Basedontheabove,itwouldappearthatTorrefactionisarelativelyslowandgradualprocess.Inreality–therearetwoschoolsofthoughtonthis.
1) Thattheprocesscanbeundertakenveryrapidly,attheupperendofthetorrefactiontemperatureregime.OR
2) Thattheprocesscanbeundertakenrelativelyslowly,atthelowerendofthetorrefactiontemperatureregime.
Thechoiceofwhichprocesstoundertakebecomes,inreality,aquestionofthetypeandqualityofthevolatilesthataredrivenoff.ThecurrentTorrefaction“leader”(Topell)hasasystemthatundertakestheprocessinlessthan2minutes;at300°C.thisiscurrentlytheONLYbatchprocessthatattemptstoachievethisinsuchashorttimeperiod.Thegreatchallengewiththisprocessisthatitreliesonrelativelyconsistentparticleshapeandsizetoperformoptimally.Devolatilisationis
25|P a g e
affectedby2aspects–TimeandTemperature.However–thesevariablesdonothavethesameeffect.Alargeincreaseintime,foranygiventemperature,willhavesmalleffect.Alargeincreaseintemperature,foranygiventime,willhavesignificanteffect.Thereistherealriskof“overprocessing”somepiecesand“underprocessing”otherswithsucharapidandharshtemperature/airflowregime.Asthesetemperaturesarewellintothepyrolysisrange–smallerparticlesarelikelytobepyrolized,ratherthantorrefied.
Ontheotherhand,alowertemperature(250°C)regimerequiresamuchlongerresidencetime(typically–30minutes)buthasthenet-effectofcompleteandthoroughtorrefaction–withouttheissueofpyrolysisbeinginitiated.Essentially–oncetheparticlereachesitstorrefactiontemperature–furtherdevolatilisationdoesnotcontinue.Inthisway–abroadrangeoffeedstockshapesandsizescanbeaccommodated–withouttheconcernforoverorunderprocessing.
Thethirdfactorthatenterstheequationistherelativeamountsofcondensableandnon-condensablegassesthatareevolvedduringtorrefaction.Itiswelldocumentedthatthehigherthetemperature–themore“liquid”fractionisproduced.Astheentireprocessdependsontheevolvedcombustiblegassestoprovideprocessenergy–itisbesttocreateasmanycombustible,non-condensablegassesaspossible.
Eachdifferentfeedstockhasadifferentchemicalmake-up,andaveryspecificsetofprocessparameters.Evenwoodchipsofsoftwooddifferenoughfromhardwoodchipstorequireslightmodificationsinprocessparameters.(MostlyasafunctionoftheirrelativeXylancontent)
EconomicsofTorrefaction/UltimateProductCost
ThegenerallyacceptedthresholdfortorrefactionTechnologyis€500,000.00pertonne-hourofproductioncapacity.Thatistosay–a5tonneperhour(40kilotonneperyear)reactorshouldcostnomorethan€2.5million.ThispriceisstillsignificantlylowerthanthevastmajorityofSystemscurrentlyonthemarket.Ofcourse–severalotherparametersaffecttheequation.Theseare:
1) Processefficiency.a. Energyconsumptionisamajorcostinanypelletmanufacturingprocess,and
representsupto8%oftheoverallcost.Thekeytotorrefaction–istocreateaprocessthatisabletoutilisealloftheenergydrivenofftofeedtheprocess.Inaperfectworld–thiswouldrequireasupplementalenergyof10%ofthefeedstocktobalanceouttheEnergyrequirements.
2) FeedstockConversion/Cost.a. Manysystemsrequire3oreven4tonnesoffeedstocktoproduce1tonneof
finishedproduct.(Although–atthatlevelitismorelikelyBio-CharratherthanBio-Coal).Withfree,orvirtuallyfreeinfeedproduct–thisisofnoconsequence–however,therealityisthatthereisacostassociatedwiththefeedstock,andlong-
26|P a g e
termsuppliesoflow-costfeedstockwillnotbesustainable.AsthedemandforBiomassgrowsglobally–upwardpressureonpriceswillstabiliseat“Commodity”values,ratherthan“SpotMarket”values.Consequently–anysupplychainthatdoesnotaddressthisisdestinedtofailureveryrapidly.OneonlyhastolookattheinitiativesbeingundertakenbyRWE(Georgia);Electrabel(BritishColumbia);etc.toappreciatethataccesstofeedstock,onalong-temsupplycontractisoneofthekeyingredientstosuccess.
3) Distancetomarket.a. Onesupplychainmodel(PGE–Boardman)specifiesaTorrefactionfacilitycloseto
thepointofconsumption,utilisinglocallygrownfeedstock.ThefinishedproductisthenutilisedinthePowerPlant,whichisashortdistancefromthefacility.ThismodelcertainlyoptimisesthesupplychainLogistics,andcosts,whichwouldallowforamoreCapitalIntensiveinstallation.
b. Asecondsupplychainmodelspecifiessourcinglow-costfeedstocksfromDistantlands(SouthAmerica;Australasia,etc.)andexploitstheeconomicsavingsmadethroughloweroperatingoverheadsandtheincreasedmassandenergydensityofthefinishedproduct.
4) Operatingcosts.a. Operatingcosts(labour)representlessthan3%oftheoverallcostofproduction.
Thereiscertainlyabenefittolocatingthefacilityinanareaoflowerwagesandtaxes,however–thesetypicallycarrythepenaltyofgreatertransportcosts.
GenerallySpeaking–thecostbreakdownforasupplychainfromSoutheastAsiatoEuropeisasfollows:(Expressedasapercentageoffinishedproductsellvalue)
Feedstock–44%Transport–21%CapitalCost/Carryingcost–10%OperatingLabour–3%Utilities–3%Royalties–7%Other–1%Thisprovidesforagrossmarginof10%,whichistheminimumreasonablereturnthatcouldbeexpected.Muchhasbeensaidaboutthe“value”ofTorrefiedBiomass.Pricesrangefromtheridiculouslylow(<€100.00pertonne)totheridiculouslyhigh(>€400.00pertonne).Therearethosethatinsistthat“substitutionary”costsshouldbeincludedinthevalueofTorrefiedFuel.Thatistosay–whenconsideringtheoverallvalue–oneneedstolookatthesavingsmade,throughnotspendinghugesumsonMaterialhandlingandstoragefacilities(asyouwouldwithwhitewoodpellets)aswellasthe“avoidance”oftaxesandlevy’simposedasaconsequenceofnotintroducingarenewablefuelintothefossilfuelsupply.
Certainly–therearesignificantbenefitstotorrefiedBiomass,however–thesearetheReasonsforitsdesirability,andnotjustificationtopaymorethanabaselineprice.Thatistosay,nomatterwhat,
27|P a g e
UtilityCompanieswillpay“CoalplusCarbon”valuefortheproduct.Otherwise–itissimplymoreeconomicaltoburnCoal,andpaytheEnvironmentalLevies;RenewableObligationLevies,ClimateChangeLevies,etc.
Intoday’smarket–Thatpriceis€165.00pertonne,CIFARA.Thistranslatesintoacostof+/-€7.00perGj.ThecurrentMarketforWhitewoodpellets(November,2010)is€110.00pertonneCIF,ARA(€6.21/Gj).Thispriceislowerthanthehistoricalaverage–andreflectsthecurrentglutofproductonthemarket.Inevitably–itwillincreaseovertime.Projectionsfor2011indicatealevelof€128.00/tonne(€7.23/Gj)forWhitewoodpellets–whichwouldbe€165.00forTorrefiedPellets.
TechnologyDevelopers/Promoters
Company Location Principal Website 4EnergyInvest Belgium YvesCrits http://www.4energyinvest.com/
3RAgrocarbon Hungary EdwardSomeus http://www.3ragrocarbon.com/
Agri-Tech USA JosephJ.James http://www.agri-techproducers.com/
AlternaBiocarbon Canada LeonardLegault http://alternabiocarbon.com/
AirlessSystems Latvia DuncanKiel http://www.airless-systems.co.uk/
ArgonautBioenergy USA ScottDixon http://www.argonautbioenergy.com/s
ervices.htmlBiocharEngineeringCorporation
USA JimFournier http://www.biocharsystems.com/
BiogreenEnergy France MrOlivierLepez http://www.biogreen-energy.com/appli.html
BiomassEnergyHoldings
USA Mr.IrwinKatso http://www.biomassenergyholdings.net/
BiomassEnergyResources
USA CharlesCotter http://www.biomassenergyresources.com/
BTG Netherlands http://www.btg-btl.com/index2.php
CanadianBio-Coal Canada JohnBennett http://canadian-biocoal.com/
ChemmecoInc. Indonesia TaraFK http://cmc-indo.blogspot.com/CockerillMaintenanceandIngenierie
DidierLeboutte http://www.cmigroupe.com/nesa/fsol.html
CNFBiofuels USA JohnPaoluccio http://www.cnfbiofuel.com/
CreeIndustries USA JohnOlsen http://www.creeind.com/
DGEngineering Germany KlausLimberg http://www.dgengineering.de/Rotary-
28|P a g e
Kiln-Processes-Torrefication.htmlEarthCare USA Andrew
Livingstonhttp://www.ecpisystems.com/wcms/index.php?Torrefaction
EBESAG/Andritz Austria MichaelWild http://www.ebes.at/
ECN Netherlands J.H.A.Kiel http://www.ecn.nl/home/
EcoFuels USA AllenSharpe http://ecofuelsinc.net/about/
Foxcoal Netherlands Walter
Nonnekeshttp://www.foxcoal.nl/
G&RTechnologyGroup
Germany ReinhardLehner http://www.grgmbh.de/
Gazprom/InternationalForestProducts
Thailand AdrianBoodt http://www.gazprom-mt.com/
Hi-TechAgro India AbhayKhater http://www.hitechagro.org/default.aspx
HM3 USA HiroshiMorihara
http://hm3e.com/index.php
IFP France Jean-PascalDejean
http://www.ifp.com/l-ifp/l-ifp-en-bref
IntegroEarthFuels USA WaltDickenson http://www.integrofuels.com/
InternationalTorrefactionSystems
USA http://internationaltorrefaction.com/
JFBiocarbon Canada JohnFlottvik http://cmc-indo.blogspot.com/2010/07/jf-biocarbon-carbon-chemmeco-from.html
KeyFlame USA JacobRheuben http://www.keyflame.com/
Lantec/Idema Spain D.RomanMonasterioLarrinaga
http://www.lantec-ing.com/
MagnoliaBioPowerLLC USA JohnSwan http://www.magnoliabiopower.com/ Matric-MidAtlanticTechnologyResearchandInnovationCentre
USA http://www.cpac.washington.edu/Activities/SI/SI10/Presentations/Tuesday/Pauley_SI_2010.pdfhttp://www.matricresearch.com/
NewBiomassEnergy USA IrwinKatso http://www.newbiomass.com/NewEarthRenewableEnergy
USA AhavaAmen http://www.newearth1.net/
RenewableFuelTechnologies
USA MarkWechsler http://renewablefueltech.wordpress.com/
29|P a g e
RiverBasinEnergy USA DianneWyss http://www.riverbasinenergy.com/
Rotawave UK BobRooney http://www.rotawave.com/
Sea2SkyCorporation USA EricOdeen http://www.sea2skyenergy.com/
Spirajoule France http://www.spirajoule.com/
Stramproy-Green Netherlands IjsbrandGalema http://www.stramproy.nl/
SubCoal Netherlands MohammedNafid
http://www.qlyte.com/
SunCoal Germany http://www.suncoal.de/en/home/TerradyneEnergy USA MarkLowe http://terradyneenergy.com/ready.sw
f
TerraGreenEnergy USA ThomasCauser http://www.terragreenenergy.com/
ThermogenIndustries USA BobPayne http://thermogenind.com/index.html
ThermyaSA France HerveChauvin http://www.thermya.com/en/index_thermya.php?id=6#
TKEnergiAS Denmark ThomasKoch http://www.tke.dk/TKE_simple.asp?p
ageid=99Topell Netherlands Ewout
Maaskanthttp://www.topell.nl/
TorkapparaterAB Sweden UlfBojner http://www.torkapparater.se/
Torrcoal Netherlands RogerRuiters http://www.torrcoal.com/
Torrproc USA RobertBrown http://torrproc.com/Torrsys/Bepex USA KevinGrotheim http://www.torrsys.com/
TransnationalTechnologies
USA JamesArcate http://www.techtp.com/
VegaPromotionalSystems
USA MichaelK.Molen
www.vegabiofuels.com
VerdantEnergySolutions
USA ChrisPollatos http://www.verdantenergysolutions.com/
30|P a g e
4EnergyInvest
“4EnergyInvestisaBelgianbasedrenewableenergycompanythataimsatcreatingandmanagingaportfolioofsmalltomiddle-sizedlocallyembeddedprojectsthatvalorisebiomass,directlyorindirectly,intoenergy.
Thecorebusinessof4EnergyInvestconsistsinturningnon-contaminatedwoodbiomass,whichareattheirend-of-lifeintheforestrysector,intoenergy,eitherdirectlythroughcogenerationtogenerateheatandelectricity,orindirectlythroughtorrefactiontoproducerenewablesolidfuelssuchasBioCoal.”
4EnergyInvests’currentoperationsreliedheavilyonthecommercialisationoftheStramproyGreenTechnologyfortheiroperations.InJune2010,afterfailingtoCommissiontheTorrefactionReactoratAmel,theEPCContractwithS/Gwasterminated.4Energyarenowlookingforasolution.
3RAgrocarbon
“The3REnvironmentalTechnologyGroupisaSwedishinitiativeintechnologyResearch,technicalDevelopmentandindustrialEngineeringforthemanagementofproducts&ServicesforEco-IndustryandAgricultureintherapidlydevelopingandgrowingEUandUSABio-EconomyandEco-IndustrialMarkets.
The3RTechnologyisoneoftheworldleadersinappliedscientificdevelopmentandindustrialengineeringdesignofthermaldesorption,pyrolysisandlowtemperaturecarbonisationtechnologies.”
ThistechnologyisPyrolysis,andnottorrefaction,asitappliestotheproductionofPowerStationfuels.
Agri-Tech
“Agri-Techaremanufacturingtorrefactionmachines,throughourpartnershipwithKustersZimaCorporation(KZC),andarebothsellingsuchequipmenttoavarietyofcustomers,aswellasdeployingtorrefactionequipmentinprojectsoftheirownandincertainjoint-ventures.
Inadditiontoproducingandsellingtorrefactionequipment,ATPintendstodevelopandoperateafewtorrefaction-basedprocessingplants,inconjunctionwithkeystrategicpartners.ATPintendstobecomeinvolvedintheplantingandharvestingofhigh-densitybio-crops,whichcanbetreatedbyitstorrefactionprocess.Inaddition,ATPwillcontinuetoexplorethecreationofmobiletorrefactionequipment,thankstoagrantfromtheU.S.DepartmentofEnergy,aswellasexplorewaysinwhichitstorrefactionprocesscanpromoteeconomicdevelopmentandjobcreationindistressedrural
31|P a g e
communities.ATPcanalsoproduceabiochar,forsoilenhancementpurposes,andacookingfuel,fortheThird-World,whichcanreducede-forestationpressures.”
ATPhasdemonstratedtechnologydevelopedatNorthCarolinaStateUniversitybyDr.ChrisHopkins.ItisbasedonaMulti-screwfeeder,encasedinsideasecondheatingchamber.Hotaircirculatingthroughtheouterchamberheatstheinnerchamberwalls–wherethewoodchipscomeincontactwithit,causingthetorrefactionreaction.
At40%moisturecontent(rawfeedstock)theReactorrequires3tonnes(ormore)ofrawbiomasstoproduce1tonneoftorrefiedwood.Thisresultsinaconversionefficiencyof55.5%(1.8BDTfeedstockgenerates1BDTTorrefiedWood).Atthisconversionrate–onlythelowestcostfeedstockwouldallowforfinancialviability.Ataverage“marketrates”($50.00/BDT)thefeedstockcostwouldbevirtually100%ofthefinishedfuelvalue–i.e.$150.00/tonneexworks.EstimatedcostfortheTorrefactionsystemisUS$3Millionfor5tonnesperhour.
ArgonautBioenergy
“Argonautwasfoundedin2006toaddressanextremesupplyanddemandimbalancepresentwithinthewoodpelletindustry.Despitenearlyonemilliontonsofadditionalcapacitycomingonlineinthepast3years,thisimbalancestillexists.”
ArgonautBioenergyhasbeenveryactiveinthedevelopmentofwhitewoodpellets,andiscurrentlyincludingtorrefactionintheirR&DEfforts.Todate,thereisnoindicationofCommercialInstallationDevelopment.
Atmosclear/AirlessSystems
“AirlessSystemsoffersarangeofindustrialservicesthatincludetorrefaction,carbonizationandairlessdrying.Torrefactionistheprocessbywhichanobjectisdriedoffusingheat,removingvolatilematerialsinitsimultaneously.ThetorrefactionprocessbyAirlessSystemscanbeusedintheproductionofBioCoal.
BioCoal,anenhancedwoodfuel,canbeusedforhome,industrialandcommercialapplications.Itcanbeusedalongwithpulverizedcoalforthegenerationofelectricity.WiththehelpofthetorrefactiontechniqueutilizedbyAirlessSystems,amoisturecontentof3percentcanbeachieved.TheBioCoalproducedretains90percentofitsoriginalenergyandhasa30percentreductioninitsoverallmass.TheheatingvalueoftheBioCoalhasbeencalculatedat22,560kJ/kg.
TheBioCoalfromAirlessSystemscanbeutilizedasafeedstockfortheproductionofotherbiofuels.Municipalandlocalgridscanuseitforthegenerationofelectricitythroughadirectgasificationmethod.Forapplicationsinthehome,commercialandindustrialsectors,theBioCoalisusedintheformofpelletsorbriquettes.Anadvantageofthisproductisthatitcanbepulverizedaccordingtotherequirementsoftheapplication.”
32|P a g e
AtmosclearAirlessSystemsarecurrentlybuildingareactorinLatvia.Likemostotherdevelopers–theyarestrugglingwiththeissueoftarevolution,andhaveapproachedthisbyengagingthe“bestFlue-gasmanagementCompanyintheWorld”.Undoubtedlythisstrategywillultimatelysucceedinproducingthedesiredendproduct.However–theeconomicsofsuchasystemmaymakethecostsprohibitive.
BiocharEngineeringCorporation
“BECfoundersincludeoneoftheworld'spreeminentexpertsonbiomassgasificationandourCEOhasbeeninbiocharforoverfiveyears.Weunderstandthefullspectrumofthermalconversionapproachesfromtorrefaction,pyrolysis,updraftanddowndraftgasificationtofluidizedbedsandfastpyrolysis.”
Astheirinformationstates,theyareexpertsinthefieldofPyrolysisandBio-Char.Theirmainfocusisontransportable(Containerised)systems,tobeimplementedonadecentralisedbasis.TheTechnologyisclassicpyrolysis,andwouldnotbesuitableforTorrefaction,astheFeedstockconversionrateputsitoutoftherealmofeconomicsensibility.
BiogreenEnergy
“Biogreencanbeusedforbiomasstorrefaction,amongothertreatments.Torrefactionisoneofthewaystocreatedensificationoftheenergycontainedwithinaproduct.Treatmentisachievedwithinafewminutesat200°Cto300°Cinananaerobicenvironment.Biomasswillloseweight(around30%),andbecomecrumbly.Thispreparesittobecrushedorgasified.Torrefactionalsoproducesamorehomogeneousproduct,withalowhygroscopicitythatiseasytostore.”
Biogreenusesthe“Spirajoule”pyrolysistechnology.ThisisessentiallyascrewaugerinsideanenclosedPipe,whichhasaheat-exchangeronthejacket.ThePyrolysisGassesarecondensedintoBio-Oilforfurthermanufacturing.Thereisnorecirculationofthenon-condensablefractionoftheTor-Gas,andthesystemwouldbequiteEnergyDemanding.
BiomassEnergyHoldings
“NewBiomassEnergyisagreenenergydeveloperthatfocusesonhighqualityrenewableenergyopportunitiesthatofferimmediatecontributionstothegreeneconomy.TheCompany’sfocusisontorrefactionofwoodtobeusedbycoalburningpowerplantstosupplementthecoalandtherebyenhancethegreenaspectsoftheplants.
NewBiomassEnergy’currentdevelopmentsincludetorrefactionprocessingplantsinsoutheastUnitedStatesandCanada.Workingwithlocalgovernmentalauthoritiesandpremierengineersand
33|P a g e
advisersaswellasutilizingcapitalmarketsfinancinghasbroughttheseprojectsintotheearlydevelopmentstage.Baseduponcurrentplansthefirstofthetorrefactionlinesshouldbeinoperationbythethirdquarterof2010.”
BEHappearstobeaCompanyinvolvedinthedevelopmentofTorrefactionsystems,butthereislittleinformationavailabletosubstantiatetheirOperations.TheirwebsitelinkstoanarticleintheUniversityofNorthCarolina’snewsletter–thatspeaksaboutUNCwantingtousetorrefiedwoodasasubstituteforcoal.AsDr.ChrisHopkins(ThedeveloperoftheAgri-techsystem)isfacultyattheUniversity–itwouldbereasonabletoassumethatthereisaconnectionbetweenthetwo.
BiomassEnergyResources
“BiomassEnergyResourcesproducesanenvironmentallyfriendlycoalsubstitutesuitableforconsumptionbyexistingandnewcoal-basedpowergenerationfacilities.Asanenvironmentallyfriendlycoalsubstitute,BERBioCoalproducedinvolumewillsetthestandardforbiomass-based"cleancoal."
Ourproductwillenablepowergenerationclientsto:PreserveandextendthelifeoftheircoalfiredplantassetsAvoidthecarbontaxunderaCarbonCap&TradesystemMeettherenewableenergygenerationmandatesBERwillprovideBioCoalsamplesaswellasProximate,Ultimate,andAshChemistryanalysesuponrequesttoprospectivepowergenerationclients.”
Todate,wehavebeenunabletoacquireanysamplesofproduct,orsubstantiateanyclaimsmadewithrespecttooperations.
BTG
“BTGdevelopstechnologyfortheconversionofawiderangeofbiomassfeedstocksintoawiderangeofusefulproducts.ThesetechnologiesareindifferentstagesofdevelopmentrangingfromR&Dactivitiestocommercialapplication.”
BTG/BTLisafastpyrolysisCompanythatfocusesontheconversionofBiomasstoLiquidsandGaseousproducts.AlthoughtheydopromoteTorrefaction,thereislittleindicationofanyOperatingPlantsorPilot/CommercialScaleinstallations.
34|P a g e
CanadianBio-Coal
“CanadianBio-Coalareinvolvedinthepreparationofhigh-gradebiocharthroughthecontrolled,lowtemperaturemicrowaveactivationofbugkilledwoodandwastematerialsprovidinganemissionfreetechnologyfortheproductionofbio-masschar,marketingandtransportationservices.”
ThiscompanyisbasedontheRotawaveTorrefactionTechnology,whichwasdevelopedattheUniversityofYorkbyDr.JamesHClark(http://www.yorkshireconcept.org/downloads/Case%20Studies/CP5274%20-%20YC_A0%20Poster_Ref%2020_Conversion_York_V3.pdf).
Thusfar,onlya1kglaboratorytestunithasbeenoperated.Fromatechnicalpointofview–theideathatyoucanuseelectricitytoheatwoodparticles;initiatethepyrolysisreactions;reclaimtheTor-Gastocleanandthencombustinaboilertomakesteam;whichisthenusedtoturnaturbinetomakeelectricity;togeneratethemicrowavesfortheprocessseemsquiteinefficient.
Thefactofthematteristhatregardlessofthesource,aspecificamountofinputenergyisnecessarytoundertakethereaction.Inaddition,conversionratesfromthermaltoelectricarerelativelylow(30%orso).Asaconsequence,webelievethatthistechnologywillbesimplytooexpensiveandenergyinefficienttogainwideacceptanceandimplementation.(Eveniftheresidualheatisrecyclestopre-drythefeedstock)
ChemmecoInc.
“Chemmeco,IncistherepresentativeofJFBioCarbon,Ltd,CanadatomarketthecontinuouspyrolysistechnologyandbusinesssystemsforIndonesiaandSoutheastAsiaRegion.Chemmeco,Incisacompanythatconcernsinthefieldofrenewableenergywithcontinuouspyrolysistechnology.”
AlthoughChemmecocalltheirfinishedproductBio-Coal,itismuchclosertoBio-Char(Charcoal).(See–JFBiocarbon)
CockerillMaintenanceandIngenierie
“Thecarbonisationprocessinvolvestheproductionoffinequalitycharcoalfrombiomass.Itisbasedonthedecompositionoforganicmatterintovolatilematterandfixedcarbon(char).TheNESAMultipleHearthFurnaceconsistsofaseriesofcircularhearthsplacedoneabovetheotherandenclosedinarefractory-linedsteelshell.Averticalrotatingshaftthroughthecentreofthefurnacecarriesarmswithrabblebladeswhichstirthechargeandmoveitinaspiralpathacrosseachhearth.Materialisfedtothetophearth,andrabbledacrossittopassthroughdropholestothehearthbelow.Itpassesinthiswayoverandacrosseachhearthtothebottomwheretheproductisdischargedthroughoneormoreports.Heatedgasesflowcounter-currentlytoheatthechargetoreactiontemperatureandtocarryoutthedesiredreaction.”
35|P a g e
Thistechnology,inmanyrespects,isthesameasWyssmont.Whilethetransfermechanism(fromtraytotray)variesbetweenthetwo,theconceptualdesignisessentiallythesame.ItisunlikelythatthissystemwillrealizeCommercialViabilityastheNatureoftheTorrefactionProcessrequirements(temperatureregimes)willinevitablyleadtosignificanttaraccumulationinsidethereactor.
CNFBiofuels
“InventiveResources,Inc.isinthedesignanddevelopmentstagesofbuildingapilotbiomasstorreficationprocessingplant.Currentdesignisforlaboratorysizeproductionratesfortestingandevaluation.Laterpilotdesignsincludeproductionratesor3tonsperhouranduptoonetonofprocessedfuelperminute.”
Wedon’tunderstandthesomewhatconfusingstatementontheirHomePage.Onetonneofprocessedfuelperminutewouldbe31.5Milliontonnesperyear.(Thisisquiteaclaim)
ThefirstissuewiththistechnologyisthatitisbasedonstartingwithAlreadyPelletisedmaterial.ThesepelletsarethenputthroughanImmersionprocess,inahotparaffinicliquidtoundertakethetorrefactionprocess.Itisclaimedthat“Thebiomasscompositioncontinuestotakeinheatwithoutachangeintemperature”.Otherthanthisdefiesthebasiclawsofboththermodynamicsandkinetics–itiscontrarytothebasictorrefactionprocess.Thepointis–thatitistheΔt(Changeintemperature)thatcausestorrefaction.Aftertorrefaction,theirprocesstheninvolvesGrindingtheTorrefiedPellets;RunningthemthroughaGasifier;cleaningthesyngas;(aportionofwhichisrecycledforprocessenergy);andfinallyburningtheminaGasTurbinetomakeElectricity.Theyalsostatethattheirproductcanbedensifiedto“70poundpercubicfoot”.Thistranslatesinto1126kg/m3–andissignificantlyhigher(by40%)thanacceptedindustrystandardsfortheBESTpellets.
Wedonotknowhowmuchoftheprocessreliesonthefeedstockalreadybeingpelletised(flow-abilitycharacteristics–forexample)butifthisisamandatedrequirement–thenthissystemwillbequiteinefficient,bothintermsofcostandEnergyBalance.
CreeIndustries
“CreeIndustriesisaNativeAmericanownedandoperatedmanufacturerofbiomasslogextrusionsandanexporterofbiomassmanufacturingandshapingequipment.
Withover400manufacturingsiteslocatedthroughouttheU.S.andCanada,Creeispositionedtosupplyclean&attractivefireplacelogsthroughoutNorthAmerica.”
CreeIndustriesisastart-upCompanyintheTorrefactionRealm.Theyarecurrentlylookingatavailabletechnologies,andhaveplanstobuildaLargeCommercialFacilityinFloridaintheFuture.TheirbusinessisbasedontheSalesofBriquettepresses,whichproduceavarietyofproducts.
36|P a g e
DGEngineering
“Ournetworkprovidesalotofexperiencesindesign,manufacturingandoperatingofrotarykilnpyrolysisplants.Ourrotarykilnpyrolysisplantsareas(wild)pigsareomnivoresandgivealotofsolutionsforsimultaneousdisposalofhazardouswasteandsupportingwithenergy.Suggestiveandeconomicisthistechnologywithmono-fractions(likePE,PET,Reifen,PVC,Tetra-Pack-Fluff,Kabelreste...).Inthiscaseyougotbyusingthecorrectparametersoneormoresellableproducts.”ThePrimaryfocusoftheDGEngineeringsystemistheoutputofenergy(Steam,HotWater,warmairetc.)ratherthanBio-Coal.TheirTechnologyisanexternallyheatedrotarykiln,whichtransfersheattothebiomassbyconvection.ThissystemisunlikelytobesuitableforCommercialBio-Coalproduction.
EarthCare
“EarthCareProducts,Inc.providesEngineeredBiomassSolidFuels(EBSF)plant.AnEBSFplantisanalogoustoarefineryasitproducesmultiplebiomass-derivedfueltypes,meetingthespecificationsoftheenduserwhileoptimizingprocessefficiency.Weconductedthenation'sfirstandlargesttestburnoftorrefiedwoodinacoal-firedpowerplant.ECPI'storrefiedwoodfuelis"ACTOF."Torrefiedwoodistheanswertotheneedforareliablealternaterenewablefuel.”Thegreatestissuewiththeirclaimsisthattheirwebsitepromotes“their”equipmenttoundertaketorrefaction;theproductusedinthe“nation’sfirsttestburn”wasmanufacturedatacharcoalfacility(GarnetwoodProductsinBrandsville)usingavertical,4-hearthCharcoalKiln.TheotherissuewiththisburnwasthattheproductcostUS$29,000.00for50tonnes(US$580.00pertonne).SincethishighlypublicizedeventinAugust2009,nofurtherdevelopmentshavecomefromthisCompany.HavingreviewedallofthedataforthisCompany’sproduct,weconcludethatitischarcoal–andnottorrefiedwood.
EBESAG/Andritz
“EBESAGwasfoundedin2004andisaleadingsupplierofbiofuelsontheworldmarket.Nomatterwhatfueltheyneed,solidorliquid,wefindasolutionforyouanddeliverwhereveryouwish.
EBESAGisapartnerforbothone-timedeliveriesandforlong-termsupplycontractswithaprecisedeliveryschedule.”
InconjunctionwithAndritz(AlargePelletisationEquipmentManufacturer)EBESaredevelopingaTorrefactionsystemthatincorporatesarotary-Kilndesign.Theirfocusisonthemass/Energy
37|P a g e
balanceoftheprocess,andtheyareincludingTor-gasrecyclingintheirsystem.ThePilotplantiscurrentlybeingbuiltandtestedinAustria,andwillbecomingon-linebyQ4,2010.
Byallaccounts–thisisonetowatch.
ECN
“ECNdevelopshigh-levelknowledgeandtechnologyforasustainableenergysystemandtransfersthemtothemarket.”
ItcouldbearguedthatECNarethepremiereresearch/developmentOrganisationintheworldwithrespecttoTorrefaction.VirtuallyalloftheCurrentTechnologiesbeingdevelopedarebasedontheworkofthetwoprincipalscientists(JaapKielandP.C.A.Bergman).
Earlierthisyear,ECNsignedacooperationagreementwithVattenfall/Nuontobuilda“Demonstration”CommercialReactor.ThisdevelopmentwilllaythefoundationsfortheCommercialisationofFutureReactorsworldwide.
Thetechnologymeetsthe4basicrequirementsofaTorrefactionreactor:
1) EconomicAffordability2) Flexibility(offeedstock)3) Durability4) Simplicity
Undoubtedly–thistechnology(andotherslikeit)willbetheonesthatachievethemostsuccessinthefuture.
EcoFuels
“Thecompanyhasbeenengagedinthedevelopmentofitstorreficationtechnologyforthepastyear.ThisperiodofresearchanddevelopmenthasenabledtheCompanytodevelopthemostenergyefficientprocessandcommerciallyviabletorreficationtechnologyintheworld.”
EcoFuelsisadevelopmentCompanythatpurchaseapatentedtechnologyfromtheEstateoftheCanadianInventor.Theyhaveundertakenpreliminaryengineeringandconstructionofapilotplant.Essentially–thetechnologyisidenticaltotheAgri-TechReactor(whichwasdevelopedattheUniversityofNorthCarolina)
Inaddition,theyareinvestigatingtheopportunitytopartnerwithalargeEngineeringFirm(AMEC)toengineeranddesign/constructacommercialreactor.
TheconversionRatiooftheirmachineisstatedat2.5tonnesinputper1tonneofoutput.ReactorCostisestimatedatUS$5.7millionfor100kilotonneperyearoutput.
38|P a g e
Foxcoal“Newenergyresourcesinstabbing,materialsandmanpower.Or,re-useinthebroadestsense.ItisimportanttousatFoxCoal.Sowegiveanewdimensiontotheconceptofrecycling.FoxCoalclaimthedomainofJoulesRecycling.RecyclingJouleswiththehighcalorificcontentoftheresiduesusedwherethematerialitselfdoesnotrecycle.WithFoxCoaltechniqueweareabletogeteverythingoutofitwhat'sinside,bymakingfulluseoftheenergywecontributetoacleanerworldinwhichefficiencyisproduced.Wellsogreen!”(Note–thisisaliteraltranslationfromtheOriginalDutch)FoxCoalisaNetherlandsCompanythattookthe“leastCost”approachtodeveloptheirtechnology.Theirintentistoincorporate“widelyusedandproventechnologies”toconstructtheircommercialoperation.Byallaccounts–itisoneofonly2commercialtorrefactionsystemscurrentlyoperating.
G&RTechnologyGroup
“In2010thetimeisripe.InRegenstauf,Bavaria,thefirstplantforaCO₂-neutralcoalextractioninaccordancewithabiomassconversionprocesscalledHTC(hydrothermalcarbonization)willbebuilt.GreenCoalorvegetablecoalisanalternativetobiogas;windmillsetc.ThecalorificvalueofGreenCoalcorrespondstotheenergeticcharacteristicsofbrowncoal.”
AstheirAbstractsays,theyutilisetheHydrothermalCarbonisationprocess(verysimilarresultstotorrefaction)astheirprimarytechnology.ThisprocesswasdevelopedattheMaxPlanckinstitute,http://www.mpikg.mpg.de/english/cont_issues/news/index.htmlandisoneofthecompetingandcomplementarytechnologiestoTorrefaction.
Gazprom
“GazpromMarketing&Trading(GM&T)isaUK-registeredwholly-ownedsubsidiaryofGazpromGroup,theworld'slargestgascompany.GM&TwascreatedtooptimiseGazprom’senergycommodityassetsanddownstreamexpansionthroughitsglobalmarketingandtradingnetwork.GM&Thasthefullbenefitbehinditofahugegasreservesbase,transportationnetworkandintellectualcapital.”
Therehasrecentlybeenalotof“hype”createdaboutafacilityinThailandthattheUKBiomassManagerforGazpromhascreated.Inspiteofrepeatedrequestsforsamples,andofferstopurchaselargevolumesofproduct–nothingwasforthcoming.ItwouldappearthatthisiscurrentlylittlemorethanjustbuildingexcitementintheMarketplace.Noneoftheclaimsmadecouldbesubstantiated.
39|P a g e
Hi-TechAgro
“WhatdistinguishesHi-techAgrofromothermanufacturersistheirunderstandingofthetechnologyandabilitytosupplyintegratedwasteprocessingplantsratherthanjusttheindividualequipments.
TheexperiencewithHi-techAgrohastilldatebeenagoodone.”
TheonlyreferencetoTorrefactionisanoticethatMr.AKKhaterwouldbepresentingapaperon“TorrefactionandDensification:ThePursuitofOptimalFuelQuality”attheInternationalBioenergyConference&Expo2010.
Thecompanyhasalonghistoryandalargenumberofinstallationsworldwideofbriquettingsystemsforbiomassfeedstocks.
HM3
“HM3Energyhasdevelopedaproprietaryprocesstoturnbiomassintocleanfueltoreplacecoalincoal-firedpowerplants.Existingpowerplantsdesignedtoburncoalcanco-firebiomasswithcoal,ordirectlyusetorrefiedbiomassinplaceofcoal,drasticallyreducingcarbonandotherharmfulemissionssuchasmercury,sulphurandnitrousoxides.”
HM3areaGovernmentsupportedandfundedorganisationthatareworkingonCommercialisationofTorrefaction.Currently–aUS$241,000.00Grantwillbeusedtodevelopapilotplant.TheirProductismarketedundertheBrand“TorrB”.Theyhaveundertakentrialco-firingtests(although–itwasonlywithafewkilogramsofproduct)whichwereverysuccessful.Verylittleisknownaboutthistechnology,andthedeveloperisunwillingtopublishanyinformation.
IFP
“IFPisworkingwithsomeofthelargestutilitiesinEuropetodevelopinnovativesupplychainrelationshipstosourcetraditionalandnewbiomassfeedstockandaccreditedliquidbiooils.Inanimmaturebutrapidlydevelopingmarketplace,IFPaimstoachievesustainableanddependablesupplyofconsistentqualityproducttomeetcustomerneedswithintheframeworkofgovernmentlegislation.IFPisabletosupplybiomassforindustrialco-firing;regionalcombinedheatandpowerprojects(CHP),andEnergyServiceCompany(ESCO)conceptsforresidentialheatandpowerschemes.”
InternationalForestProductspromote,ontheirwebsite,“torrefiedWoodPellets”asoneofthecommoditiestheyhandle.Atthispoint,althoughtheyhaveundertakensomeresearch;theyhavenotdevelopedatechnology,eitherontheirown,orinconjunctionwithatechnologyPartner.TheydonothaveanycommercialquantitiesofTorrefiedwoodavailable,andarenotlikelytoointheforeseeablefuture.
40|P a g e
IntegroEarthFuels
“IntegroEarthFuelshasdoneextensiveworkwithUKandSouth-easternUSutilitiesandcombinedheat-and-poweruserspresentingtestmaterialsandthemeritsoftorrefiedbiomass.Thecompanyisfinalizingdesignofitsfirstcommercialfacilityandisintheprocessofbringingitonline.Thatfacilitywillhaveinitialcapacitytoproduceupto50,000tonsannually.Currently,Integroisfinalizingoff-takeagreementswithEuropeanutilitiestoprovidethemwithamajorityofIEF’ssupplybeginningin2010.IEFwillbuild10additionalfacilitiesoverthenext6yearstomeetthedemandfromcoal-firedelectricityproducers.”
IntegrowasoneofthefirstCompaniestoannouncethattheyhave“theWorld’sFirstCommercialTorrefactionReactor”inNovemberof2008.Infact–whattheyhadwasapilotscaleWyssmont“Turbo-Dryer”.Thetestfacilityoperatedforoverayear,andthePilotScalereactorwasthenreturnedtoWyssmont.Duringthattime,theywereunsuccessfulintheirDevelopmentprogrammeand,asofyet,havenotconstructedaCommercialScalefacility.Therearehowever,otherCompaniespromotingtheWyssmontTechnologyas“proven”,butthisremainstobeseen.
InternationalTorrefactionSystems
“InternationalTorrefactionSystemssuppliestorrefiedwoodproductionsolutionsworldwide.Ourgoalistoprovidethemeansforthegenerationofresponsiblerenewableenergy.Webelieveinprovidingrenewableandconscientiousenergysolutionstoday,whilecontinuingtoevolveforthefuture.”
Otherthanaverybasicwebsite,thereislittleinformationavailableaboutthisCompany.Theonlyinformationthatitprovidesisanaddress:
4320GreenPl
Wilson,WY83014USA
JFBiocarbon
“JFBioCarbon-Chemmecoisasustainable,renewablesolutionfortoday'sorganicwasteproblems:
-Fullyintegrated,self-powered,selfcontainedwastemanagementsystem
-Revolutionarycontinuousprocesspyrolysistechnologyconvertsorganicmaterialintomarketableproductsincludingbiochar,torrefiedwood,biooilandsyngas
-MaintaincarbondioxideneutralemissionJFBioCarbonCarbon-Chemmecoaprivatecompany,offeraninnovative,environmentallyfriendlywastemanagementsystemwithasimplesolutiontoworld
41|P a g e
ecologyandeconomy.Theeasytooperate,lowmaintenance,costeffectivesystemdoesnotdisposeof,butconvertsorganicresiduetosellableproducts.”
TheJFBiocarbonprocessorstartedoutasaBio-Charproductionsystemhasbeenapparently“converted”intoatorrefactionsystem.Unfortunately–thetwoprocessesaresosignificantlydifferent,thatitishighlyunlikely.Certainly–theMachinecanmakeBio-Char,butthisisyetanotherexampleofthepromoters“muddyingthewaters”betweenBio-CoalandBio-Char.Asasmallprocessingunit–itisonparwiththeAgri-TechEquipment,andmostlysuitablefor“infield”operations.
KeyFlame
Afterafewmonthsofwebpresence,thatincludedlinkstovarioustorrefactionarticlesinthepress;Keyflame’swebsiteseemstohavedisappeared.Itwouldappear,atleastforthetimebeing,thattheyhaveleftthetorrefactionrealm.
Lantec/Idema
Lantec/IdemaareaSpanishEngineeringGroup.InSeptemberof2009,theypurchasedanon-exclusivelicensetobuilda2.5tonneperhourTORSPYD™reactor.TherewasatremendousamountofPressandPresencewhenthedealwassigned,however-Asofthedateofpublication(December2010)–therehasbeennofurtherprogressreportsissued.Ourunderstandingisthatithastakenthislongtoreceiveplanningconsentforthefacility,andthatConstructionwillbegininQ4,2010.Thisisonetowatch.
Matric
“TheMid-AtlanticTechnology,ResearchandInnovationCentreareagroupofabout150staff,includingresearchscientistsandengineers.ItwasformedaftertheDownsizingofaUnionCarbideFacility.MATRIChasafocusondevelopingintellectualpropertiesforcommercialandindustrialcustomersandaddingvaluethroughoutthetechnicalservices,research,development,engineeringandcommercializationprocesses.”
Thisorganisationhasdesignedlargepyrolysissystems,anda100,000tonneperyeartorrefactionsystem,specificallytailoredtoproducetorrefiedpelletsfortheEuropeanMarket.ThebasicprincipleoftheirreactoristhesameasECNandThermya–thatis–agravityfed,counterflow,packedbedreactor.Althoughtherearefewdetails,onecouldreasonablyassumethattheconfigurationissimilartotheir“CascadingBafflePyrolysisReactor”.
42|P a g e
AtananticipatedcostofUS$12Millionfora40ktoutput–itiswellabovetherealmofeconomicreality;however–thiswillchangewitheconomiesofscale.
NewBiomassEnergy
“NewBiomassEnergyisagreenenergydeveloperthatfocusesonhighqualityrenewableenergyopportunitiesthatofferimmediatecontributionstothegreeneconomy.TheCompany’sfocusisontorrefactionofwoodtobeusedbycoalburningpowerplantstosupplementthecoalandtherebyenhancethegreenaspectsoftheplants.
NewBiomassEnergy’currentdevelopmentsincludetorrefactionprocessingplantsinsoutheastUnitedStatesandCanada.Workingwithlocalgovernmentalauthoritiesandpremierengineersandadvisersaswellasutilizingcapitalmarketsfinancinghasbroughttheseprojectsintotheearlydevelopmentstage.Baseduponcurrentplansthefirstofthetorrefactionlinesshouldbeinoperationbythethirdquarterof2010”.
IfthisCompanyhasundertakenanyactualdevelopmentofatorrefactionsystem–thenitisoneofthebestkeptsecretsinthetorrefactionWorld.AttemptstofindaPhoneNumberoremailaddresshavebeenunsuccessful,andenquiriessentthroughtheirwebformhavegoneunanswered.TheManagingDirectorisaBillionaireRabbiwithinternationalbusinessholdings.
NewEarthRenewableEnergy
“NewEarthRenewableEnergyisaprivatelyheld,Seattle-based,renewableenergycompany.Wehaveaproprietarytechnology,EcologicalPyrolysis-Torrefaction(EPT)thatfullytapsthepotentialinbiochar.Throughthistechnology,weproducetworenewable,carbon-negativealternativestofossilfuel:biochar(E-Coal),andbiocrudeoil(E-Oil).Unlikemostfuelsofthefuture,oursarereadyforglobaldeploymenttoday.”
Ifevertherewasanawardfor“SmoothTalkingandFastWalking”thenthisCompanywouldwinithandsdown.18Monthsagoitstartedpromotingitsproduct(Bio-Coal)underthename“Eco-PyroTorrefaction”.Then–itdecidedthatithadtranscended“oldfashioned”torrefaction–whichmadeonly“one”product–foritsNEW“EcologicalPyrolysis-Torrefaction”thatgivesyou“three”products.
Inreality–thisprocessisANYTHINGbutnew.ItisbasedonaCanadianPyrolysisTechnology(Pyrovac)thatwasmothballedseveralyearsago.Unfortunately–thephysicalplanthasbeensubsequentlycannibalised,andisn’tanywherenearoperationalstatus.
TheshiftfromTorrefiedPelletstoBio-CharisjustthemostrecenttransitionoftheCompanies“appearance”afterbeingexposedintheTorrefactionworld.
43|P a g e
RenewableFuelTechnologies
“RenewableFuelTechnologiesisanenergycompanythatsellscarbonneutralsolidfuel–BioCoal–tocoalplantsthathaveexistingpowerpurchaseagreements.
ThecompanyhastheproprietarytechnologyandengineeringexpertisetodevelopBioCoalprocessingequipmentthatcanbemassproducedfromcommerciallyavailablematerialsandprocesses.”
RFTappearstobeyetanotherCompanythatisatthisjuncturelongonHype–andshortonsubstance.Their“systems”consistofassembling“BioCoalprocessingequipmentthatcanbemassproducedfromcommerciallyavailablematerialsandprocesses.”Everyattempttodothisinthepasthasresultedinfailure.Thereisnoreasontobelievethatthiswillbeanydifferent.Theapplicationofauniqueprocessintotheofftheshelftechnologywouldbethegamechangerforthem.
RiverBasinEnergy
“RiverBasinEnergy,Inc.isheadquarteredinDenver,Coloradoandwasfoundedin2008.ThecompanyiscommercialisingitsprocessforbiomassandlowrankcoalandisventurebackedbyEmeraldTechnologyVentures,aglobalcleantechinvestorbasedinTorontoandZurich.”
BeingbackedbyaLargeClean-TechFundcertainlyhasitsadvantages,especiallywhenthatFundhasdirectconnectionstoaUtilitylikeOntarioPowerGeneration.TheyhaveaDemonstrationPlantthatisoperatinginWyoming,andhas,accordingtoreports,“successfullydehydratedavarietyofrawfeedcoalsandbiomasschips”.TheirDemonstrationunitprocesses200Kilogramsperhour,andtheyarecurrentlyaccumulatingvolumesoftorrefiedproductfortesting.Theyare“adapting”their10,000tonperyearcoalprocessingplanttohandlebiomass.ThisCompanyisalsopreviouslymarketedunderthename“FMINEWCOAL”http://www.fmifuel.com/index.html
Rotawave
“RotawavewasestablishedintheUKin2002asanSME.Thecompanyspecializesinthecreationanddevelopmentofnewtechnologyforproducingaddedvalueproductsandenergyfromawidevarietyofsolidorganicwastesandlowvaluefeedstocks.Thenewtechnologyisbasedoncontinuesfeed,flexiblemicrowaveprocesses.Currentbusinessactivitiesincludethetreatmentandrecoveryofvaluableproductsfromdrillingmudsfromoilfeeds.Achievementsincludethedevelopmentandcommercialisationofanewsmokelessfuelmanufacturingoperation,expandingthenewbusinesstoaturnoverof£1.5millionperannumin3years.“
Toproducethebio-coal,thecompanywillusetheRotawaveTargetedIntelligentEnergySystem(TIES),whichisapatented,microwave-based,closed,continuousfeedprocess,developedand
44|P a g e
ownedbytheUK-basedEnergyEnvironmentalGroup.TIESisusedforthelow-energy,high-volumetorrefactionofforestandotherbiomass.Theclosedsystemprocessgenerateslimitedemissions.Thetotalproductionofbio-coalwillamounttoabout120,000tonnes/yearandisalreadypre-soldtoaninternationalbroker.It’sestimatedthatupto500,000cubic-metres/yearoffibrewillberequiredforthefacility.
Atfirstglance,theRotawaveTechnologyappearstomakeinfinitesense.Afterall,Microwavesareaveryefficientwaytoimpartenergyintoamoisturecontainingsolid.Theissuehowever–isthattheprocessconvertsenergyseveraltimestomaintainitsenergybalance.Ineffect;BiomassisheatedbyMicrowaves,whichproducesVolatiles,whichareburned,tomakesteam,todriveagenerator,topowerthemicrowaveunit.WebelievethatthistechnologywillgothewayoftheMicrowave/VacuumKilnthatwastobethe“next”generationofLumberandtimberdrying.Inaddition,atanaveragefeedstockpriceof£25.00pertonne,andaconversionrationof4.16:1,thisputsthefinalproductoutoftherealmofcommercialreality,foranythingotherthanfreeorverylow-costfeedstock.Aftermuchpressearlieronthisyear,aboutanewfacilityinTerraceBC,allhasgonequiet.
Sea2SkyCorporation(NottobeconfusedwithSea2SkyEnergyUKLtd.)
“Sea2SkyCorp.(OTCBB:SSKY)isadevelopment-stagerenewablebio-energycompanyheadquarteredinSeattle,Washington.TheCompany’sprimaryfocusistodeliveralternativeenergysolutionstoFortune1000companies,governmentalagenciesandcountriesaroundtheglobe.Sea2SkyintendstobeamanufacturerofbiomassenergyproductsforindustrialuseinNorthAmericaandWesternEuropeancountriesasafuelandenergyalternative.”
Althoughthereisagreatwebpresence,andthisCompany“appears”tobewellalongitsdevelopmentpath;itislittlemorethanaStockplayor“pumpanddump”.AsofQ2,2010,virtuallytheentireboardofDirectorsresigned;allagreementswerecancelled,andtheCompanyhadsignificantdebtagainstnoincome.ThelatestreportsmadevaguecommentsaboutnegotiatingasaleoftheCompanytoanotherfirm,whosenamewassogenericthatitwasimpossibletoverifyorvalidate.AsoflateNovember2010,Sea2SkyCorporation“purchased”ecoTECHEnergyGroup.ThispurchasewasmadewithexistingS2SShares–andendedupbeingareversetakeoverbyecoTECH.Nofurtherdetailshavebeenannouncedonfutureprojects.
Stramproy-Green
“StramproyGroup,originatingfromMachinefabriekStramproy,isaninnovativeandleadingcompanywithanextensiveexperienceofmorethan35years.
45|P a g e
Weareactiveinmultidisciplinaryprojectsinabroadmarketandfocusonthedesign,engineeringandrealisationofsystems,machinesandequipmentforindustrialprocessesandonthedevelopmentofvariousprocesstechnologies.”
StramproyGreenTechnologiesmadeseveral“gamechanging”announcementsin2009.TheyhadsecuredanEPCContractwith4EnergyInvesttobuildatorrefactionreactorat4Energy’sAmelpowerStation;theyhadstarteddevelopmentoftheirownCHPplant(withtorrefactiontechnologyinstalled)inSteenwyck;andtheyhadenteredaContracttoSupplyRWEwith90,000tonnesperyearofBio-Coal.Unfortunately–thesystemfor4Energywasneversuccessfullycommissioned,andtheEPCContractwascancelledinJuneof2010.TherehavebeennofurtherannouncementsfromtheCompanysincethen.
SubCoal
“TheSubcoal®technologyconcernsseveralproprietaryandstate-of-the-artprocessandapplicationtechnologiestoconvertandprocesscellulose/plasticfractionsintohigh-qualityalternativefuelsforsustainableenergyrecovery”.
TheSubcoalproductsaredevelopedtobeco-combustedincoalorgasfiredindustrialfurnaces.Theproductsareideallysuitedforco-combustionin,Cementkilns,Limekilns,andPowerplants.http://www.managenergy.net/download/nr41.pdf
WhilenotspecificallyTorrefaction,theSubCoalprocessutilisesamulti-stepprocess,toconvertresidueandwasteproductsfromPaperSludgeintoHigh-energypelletsforco-firingwithCoal.Theprocessinvolvesdewatering;dryingandcompaction,tolessthan7%moisturecontent–andresultsinapelletwithaCVof23.7GJ/tonne.
SunCoal
“Thecompanydevelops,builds,andoperatesplants(Biomass-to-Coalplants)thatprocessbiomasstoacarbon-rich,drysolid.SunCoalcanbeefficientlyburnedorfurtherrefinedtodiesel.Alternatively,itcanalsobeusedasasourcematerialfortheindustrialproductionof,forexample,tires,fertilizer,waxandantifreeze.”
TerradyneEnergy
“Heat-LockTechnologycaneasilybeadaptedtoyourCompaniesthermalgenerationfurnace.Wearecurrentlydevelopingatorrefactionprocesstoreplacecoalasanenergysource”.
Likemany“promoters”,TerradyneEnergyhasjumpedontheTorrefactionBandwagon.Theirangleistopromotethebenefitsoftheirproduct–withoutprovidinganysubstantiationoftheirprocess.
46|P a g e
Requestsforsamples,whichweretobesentaschips,ratherthanpellets,(presumablybecausetheywereunabletopelletisetheproduct)resultedonlyinpromises,butnotdelivery.Byallaccounts–theirproductischarcoal–andnottorrefiedwood.
TerraGreenEnergy
“TerraGreenEnergy,LLCisatorrefactiontechnologylicensingcompany.
TerraGreenIndustries,LLCisthebuilder,ownerandoperatoroftheCommercialTorrefactionDemonstrationFacilitythatisbeingbuiltinMcKeanCounty,Pennsylvania.Thisteamhasbeenworkingontorrefactionsinceearlyin2008.”
TerraGreenisapromoteroftheWyssmont“Turbo-Dryer”asatorrefactionReactor.LikeIntegroEarthFuels(whotestedWyssmont’sPilotplantforoverayear)itishighlyunlikelythattheywillsucceed.Thegreatestchallengeistheremovalofaccumulatedtarsinthetor-gas,whichcondenseinsidethereactor.
ThermogenIndustries
“ThermogenIndustriesisoperatedbyCateStreetCapital,Inc.,aPortsmouth,NewHampshire-basedinvestmentfundandoperatingcompanyspecializingin“green”technologiesandenvironmentallysustainabledevelopmentprojects.ThermogenIndustriesisamulti-facetedmanufacturingcompanythatutilizescuttingedgetechnologytoproducebio-basedproductsforenergygenerationandcommercialapplications.Environmentallyresponsibleproductsandmanufacturingpracticesareattheheartofourcompanyandthecoreofourbusiness.AtThermogen,weworkwithtoday’stopindustryleadersandscientiststocontinuouslyimproveandrefineourgreenandenvironmentallysustainablelineofproducts.”
ThisCompanyappearstobeamarketingarmfortheAgri-Techsystem.BothCompaniesareutilisingthesamemultiscrew-feedtorrefactionreactortechnology,whichwasdevelopedatNorthCarolinaStateUniversity.Publishedinformationindicatesa3:1conversionratio(feedstocktofinishedproduct)whichisindicativeofabio-charproduction–buttoocost-intensiveforatorrefactionprocess.
ThermyaSA
“THERMYAisanengineeringcompanydedicatedtodesign,developandbuildplantstoproduceCarbonandenergyfrom“distillation”oforganicsolids.THERMYAoffersinnovativeandenvironmentally-friendlyalternativesfortherecoveryorrecyclingofwood,viscose,bagasse,chickenlitter,etc...”
47|P a g e
ThermyahaveaverywelldesignedandtestedpilotplantinBordeaux.TheirtechnologymirrorsthatofECNandMATRIC,insofarasitisapackedbed,verticalcolumn,whichutilisesacounterflowofhotgassestodrivetheprocess.
Theirtechnologyishighlylikelytosucceedinthemarketplace–however–theircurrentfinancialsituation(theywereputintoreceivershipinSeptemberof2009)isabarriertotheirsuccess.Certainly–oncetheirfirstLicensee(Lantec/Idema)completestheCommercialReactor–theywillbeabletorollitoutworldwide.ItmeetsalloftherequirementsofAffordability,Durability,flexibilityandfunctionality.
TKEnergiAS
“DuringmanyyearsTKEnergihasobtainedahighlevelofexperienceinfindingsolutionstodesignandmanufactorycomplexthermochemicalequipmentsuchasgasification,torrefactionandhandlingsystemsforbiomass,wasteandothermaterialswithcarboncontent.TKEnergycanalsoofferhandlingsystemsincludingPre-Handling,Drying,TorrefactionandPressurizedFeeding”
TKEnergyisacompanyheadedupbyThomasKoch.WhiletheirwebsitepromotestheimplementationofTorrefaction;furtherdiscussionshaverevealedthattheybelieveittobetoocostlyandinefficientaprocesstobeeconomicallyviable,andarenowpromotingthedryingofwoodchips,atthepowerstation,utilisinglow-gradesurplusheat.
Topell
“TopellEnergyisaDutch,privatelyfunded,cleantechnologycompanywhichhasdevelopedacuttingedgeprocessfortheproductionofhighvaluesolidbio-fuelfromwoodybiomass.Thisprocessisgenerallyknownastorrefactionandthesolidbio-fuelisusuallyreferredtoastorrefiedbiomass.”
TopellwereamongthefirstCompaniestoreceivefundingbyamajorUtility(RWE)forthedevelopmentoftheirtechnology.ItisbasedonworkdonebyPolowEnergySystems,utilisingtheBritishdesigned“Torbed”dryer.TopellhavenowbrokengroundonaCommercialFacility(again–inajoint-venturewithRWE)andwilllikelyhavethatfacilityoperationalinthenext12to16months.Theyhaveassembledahighlycredentialedteamofexpertstoassistthemwiththedevelopment,andwillundoubtedlysucceedinmakingBi-Coalinlargevolumes.Theonlyquestionthatremainsunansweredistheeconomicviabilityofthesystem,asitcarriesasignificantCapEx.
TorkapparaterAB
“Torkapparateroffersturn-keysystemsfordrying,cooling,pyrolysisandotherthermalprocessingofsolidmaterials.
48|P a g e
Since1937wehavedeliveredathousandplantsadaptedtoahundreddifferenttypeofmaterial.Ourcustomersarefoundinmostbranches,aroundtheworld.Welcometoourslowlyrevolvingworld!”
Thistechnologywasrecentlyreleasedat“WorldBioenergy2010”.Itutilisesalargedrumdryingunit,whichhasbeenspecificallyadaptedtooperateataround300°Ctotorrefywoodchips.
Withalonghistoryinthedryingindustry,thisCompanyisonethatmayverywellsucceedincrackingthecodefortorrefaction.
Torrcoal
“TheideabehindTorr®Coalisabundantinbiomass,butbecauseoftheirphysicalandchemicalpropertiesisnotsuitableasabiofuelsuitableforpowergenerationand/orforuseinindustry.
ThebusinessphilosophyofTorr-CoalGroupischaracterizedbyconcernfor
• aminimalenvironmentalimpact• maximumreuseofvaluableresources• maximumutilizationoftheenergycontent• minimizationandoptimizationoftransportation”
TorrCoalisoneofonlytwocommercialoperationsinexistence.TheirprocessconvertsSRF(SolidRecoveredFuel)intoapowderthatcanbeburnedinPowerStations.Certainlytheyhaveproventheconcept,buttheirtechnologyhasnot,asofyet,receivedwidemarketacceptanceandimplementation.
Torrproc
Torrsys/Bepex
“Torrsysisadevelopmentstagespin-offcompanyofBepexInternationalthatisworkingwithutilities,rawbiomasssuppliers,andinvestorstobringtomarketindustrial-scalebiomasstorrefactionanddensificationproductionplantsthatwillproducebiocoal,acarbonneutralsolidfuelthatcanbeusedbyexistingcoalpowerplants.ThegenesisofTorrsysbeganwithinBepexInternational,a100-year-oldMinneapolis-basedprocessdevelopmentandindustrial-scaleprocessequipmentcompany,whoseclientsincludesomeoftheworld’smostwell-knownfood,chemical,polymerandrenewablecompanies.Sinceearly2007,wehavebeendevelopingandrefiningtheprocess,andtodayweareagloballeader,witha1.44ton/day,continuous-phasebiomasstorrefactionanddensificationpilotplant.Combinedwehaveproduced30tonsofbiocoalandhavesuccessfullyconductedpilotscalepulverizedcoalcombustiontrialsat10%and30%co-firingratios.”TorsyssistheMarketingBrandforthetechnologyDevelopedbyBepex.Extensiveworkwasconductedduring2008-2009todesign,developandtestasemi-commercialreactorsystem.While
49|P a g e
thereisalotofdataavailableabouttheresultsoftheirtests(http://www.xcelenergy.com/SiteCollectionDocuments/docs/BepexInternational-RD3-4-Milestone1Report.pdf)thereislittleinformationavailableaboutthetechnology.Initialinquiriesrevealedthatthecostoftheirsystem,for100ktperyear,wouldbeintherealmofUS$25million.
TransnationalTechnologies
“JamesArcate,owner&managerofTransnationalTechnologyLLC,hasbeenpromotingTorrefiedWoodasarenewablefuelforenergyrecovery,wasteminimizationandareplacementforfossilfuels.”
ThisisyetanotherCompanythatispromotingtheuseoftheWyssmont“Turbo-Dryer”asatorrefactionreactor.Liketheothers–itishighlyunlikelytosucceed.
VegaPromotionalSystems
“VegaBiofuels,Inc.wasformedtopursuetheproductionandsaleofbiofuelproductsthroughouttheworld.“
Therewasgreatfanfarecreatedinlate2009aboutVegautilising“SpecialTorrefactionTechnology”inChina.Theyannouncedtheestablishmentof10Bio-CoalproductionfacilitiesinconjunctionwithunverifiableChineseCorporation.Thisisanothercaseofvague“pressreleases”thatcannotbesubstantiatedinanyway.
VerdantEnergySolutions
“VerdantEnergySolutionsprovides"Bio-Coal",a100%renewablefuelalternativetofossilcoalusedforelectricgeneratingutilitiesworld-wide;substantiallyreducingCO2andotherharmfulgreenhousegasemissions.
LegislativelymandatedCO2reductionshavecreatedamarketneedforourproduct.NotechnologycurrentlyexiststoremoveCO2fromsmokestacks.SwitchingtocleanburningBio-Coal,providescompatibilitywithtoday'sexistingenergyinfrastructureandtheopportunitytomeettomorrow'sincreasinglystringentemissionreductiontargetsinacost-effectivemanner.
VerdantEnergySolutionsiscurrentlydevelopingitsBio-Coalproductioncapabilityinbiomass-richregionssuchasBrazil,toservethegrowingneedforanon-fossilfuelalternativethatcanbeco-firedwithcoal,toachievereductionsinCO2emissions.”
VerdantEnergySolutionshaveanexcellentwebsitethat“talksthetalk”verywell.Unfortunately–thereisnosubstancebehindit,andlittlevalidationoftheirprocessorproducts.Again–itwould
50|P a g e
appearthattheyarejustanother“metoo”Company–thathasjumpedontheTorrefactionBandwagon.
ComplimentaryTechnologies
WhilenotspecificallyTorrefaction,theTechnologieslistedbelowarecomplimentary,andincludeHydrothermalCarbonisation;Pyrolysis,SteamExplosion,etc.Theyareincludedinthisreportforcomparativeanalysis.
Polow www.polow.nl Jacques Poldervaart
multiple torbed (Torbed)
NL [email protected] T +31 70 362 6921 Best Energies www.bestenergies.com James Schreck
more pyrolysis & biochar
AUS
BioWare http://www.bioware.com.br
more pyrolysis & biochar
Next step bio fuels www.nextstepbiofuels.com Kevin Dretzka
power pellets
USA -NEBRASKA Bio Coal India www.biocoalindia.com Ramit Plyush
biocoal
INDIA [email protected]
York Energy http://www.yorkenergy.ca/ Matthew Fox
?
CANADA - OT [email protected]
andy piers
CDS-group http://www.cds-group.co.uk/ Graham Bird
Fluid Bed reactor (Arcate SH steam) UK [email protected]
Genesis Industries http://egenindustries.com/ John Gelwicks
more biocarbon BIOCHAR
USA - CALIFORNIA [email protected] T +1 310 399 9775
Biochar Systems LLC http://www.biocharsystems.com/ Jim Fournier
more biocarbon BIOCHAR
USA - COLORADO [email protected]
Carbon Char Group http://www.carbonchar.com/
more biocarbon BIOCHAR
USA - NORTH CAROLINA
Biochar Products http://www.biocharproducts.com/
more biocarbon BIOCHAR
USA - OREGON
EcoTechnologies Group LLC http://www.ecotechnologies.com/ Steve Parker
?
USA - PENSYLVENIA [email protected] T
R&A Energy Solutions LLC http://www.randaenergysolutions.com/ Joel Keller
more biocarbon BIOCHAR
USA
hydro thermal carbonisation
20.000 tpa / 2011 GERMANY [email protected]
T +49 3375 566005
mike klienert
BioLake http://www.biolake.nl/index_en.html Hans Bais multiple screw reactor (DiscoTherm) NL Bio3D http://www.bio3d.eu/index2.php Sébastien Roux
?
FR
Buehler-Aeroglide http://www.aeroglide.com/biofuels-dryers-coolers.php
rotary reactor
SWISS
Ava-Co2 http://www.ava-co2.com Jan Vyskcoil
hydro thermal carbonisation
SWISS [email protected]
+41 41 727 09 70 thomas klausli
51|P a g e
UniversityResearchers
UniversityofGeorgiahttp://www.biorefinery.uga.edu/biomasspreprocessing.html
PacificNorthwestNationalLaboratoryhttp://www.pnl.gov/
IdahoNationalLaboratoryhttps://inlportal.inl.gov/portal/server.pt?open=512&objID=255&mode=2
EindhovenUniversityofTechnologyhttp://w3.wtb.tue.nl/en/
LeedsUniversityhttp://www.engineering.leeds.ac.uk/erri/people/jones/jones.shtml
UniversityofNorthCarolinahttps://www.kenan-flagler.unc.edu/News/DetailsNewsPage.cfm?id=4193&menu=cetv
UniversityofJyväskylähttps://www.jyu.fi/it/en
EnergyCentreoftheNetherlandshttp://www.ecn.nl/home/
UmeåUniversityhttp://www.umu.se/english
DukeUniversityhttp://www.duke.edu/
52|P a g e
IndustryAssociations
DutchTorrefactionAssociationhttp://www.dutchtorrefactionassociation.eu/(InDutch)
InternationalTorrefactionAssociationhttp://www.internationaltorrefactionassociation.com
53|P a g e
ExistingOperationsWorldwide
Europe
Torr-coal–OperatingCommercialFacility
Fox-Coal–OperatingSemi-CommercialFacility
ECN–Pilotplant
THERMYA–PilotPlant
Topell–PilotPlant–CommercialPlantinConstruction
Stramproy-Green–CommercialPlant–non-operational
4EnergyInvest–CommercialPlant–Nonoperational
NorthAmerica
Integro–PilotPlant–nolongeroperational
RiverBasin–PilotPlant
EarthcareProducts–ConvertedCharcoalKiln
Whowillsucceed?
Topell–theirplantwillultimatelygetupandrunning.Theyhavemorethanenoughmoneybehindthem(courtesyofRWE)tomakeithappen.
AirlessSystems–withabillionaireinvestorbehindthem,Airlesswillundoubtedlysucceedingettingtheirtechnologytowork.Itishighlyunlikelythatitwillbeadopteduniversally–asthecostswillfarexceedanycommercialsensibility.
ECN–WithVattenfall/NuonfundingthedevelopmentofaDemonstrationReactor,thiswillultimatelysucceed.Itisalsoamongthetop3tobeimplementedonawidespreadbasis.
Thermya–Inspiteoftheircurrentfinancialdifficulties,ThermyahavethepotentialtobeamajorplayerintheTorrefactionIndustry.
MATRIC–WithasimilarprocesstoThermyaandECN,MatricwillbeoneoftheleadersintheIndustry.
54|P a g e
Whowillfail?
MostotherCompanieswillfailtoachievewidespreadsuccess.Thisispartlyduetotheirapproachtotorrefaction,butmostlyduetoalackofunderstandingofthebasicmechanismsinvolved.
55|P a g e
Conclusions
TheInvestmentCommunityiscurrentlyinastateofmassconfusionwithrespecttothistechnology.Thisisbroughtaboutbysomanyclaims,fromsomanyCompanies,thatitisvirtuallyimpossibletoknowwhatisreal,andwhatisanillusion.
Uncertaintyoverbasicinformation–suchasthedifferencebetweenBio-CoalandBio-Char,onlyexacerbatesthesituationfurther.Inadditiontothis,therehavebeenseveralclaimsofthe“World’sFirst”Commercialtorrefactionreactor(Integro;Earthcare,etc.)AfterseveralfalsestartsintheIndustry,therewasgreatpromiseheldfor4EnergyInvest/StramproyGreenTechnologies.Thesimplefactremainshowever,thatalthoughtheSystemsweretobeoperationalinDecember,2009–theyareyettobefullycommissionedandoperationalayearlater.Topell/RWEiscontinuingtheirdevelopmentpath–andwillultimatelyproducecommercialvolumesofproduct–thecostoftheirtechnologyhowever–issuchthatthevalueofthefinishedproductmaywellexceedsensibleeconomiclevelsinthelong-term.
TheUltimatewinnerswillbethoseCompaniesthatareabletogettheirproductvalidatedbytheMajorUtilitieswhowillbetheirCustomers.ManyCompaniesrightnow,aresofocussedongettingtheirsystemstoworkinaneconomicalmanner,thattheyforgetthefactthattheproducttheyaremakingneedstomeetsomefairlystringentspecifications.
ThoseCompaniesthataretakingascientificapproachtotheprocessandultimateproductwillendupastheLong-TermWinners.Thosethatfocussolelyon“systemdesign”withoutconsideringProductSpecificsaredestinedtofailure.
GLOSSARY
ACTOF “AblazingCleanTorrefiedOrganicFuel”
ASTM AmericanSocietyforTestingMaterials
AS AustralianStandard
BDT BoneDryTonne
CV CalorificValue
Gj Gigajoule
Kg/m3 Kilogramspercubicmetre
56|P a g e
PCI PulverisedCoalInjection
Tor-Gas GasFractionevolvedduringTorrefaction
TW TorrefiedWood
References
(1) TorrefactiontoimprovebiomassfuelpropertiesBy:JaapKielandPatrickBergman,ECNNovember29,2004
(2) MANAGINGASHCONTENTAND-QUALITYINHERBACEOUSBIOMASS:ANANALYSISFROMPLANTTOPRODUCTRobertR.BakkerandH.W.Elbersen,WageningenUniversity&ResearchCentre(WUR)
(3) GlebBagramovECONOMYOFCONVERTINGWOODTOBIOCOAL,Lappeenranta,2010
(4) Torrefactionforbiomassupgradingintocommodityfuels–JaapKielIEABioenergyTask32workshop“Fuelstorage,handlingandpreparationandsystemanalysisforbiomasscombustiontechnologies”,Berlin,7May2007
(5) TorrefactionforBiomassCo-firinginexistingCoal-firedpowerstations.“BIOCOAL”P.C.A.BERGMAN;A.R.BOERSMA;R.W.R.ZWART;J.H.A.KIELECNJuly2005
PostScript
AbouttheAuthors
RichardWaltonisaprofessionalEngineerwhohasworkedaroundtheglobeintheForestry,Lumber,timberandBuildingIndustry.Forthepast2yearshehasbeenintimatelyinvolvedintorrefaction,ataglobalscale,andisconsideredbymanytobeoneoftheleadingexpertsinthefieldofCommercialisationandImplementation.Detailscanbefoundatwww.sea2skyenergy.co.uk
GeorgevanBommelisahighlyexperiencedEngineerandSystemsintegrator,withenormousworld-wideexperienceintheenergyandcommodityBusiness.HisCompany-BioTorTech(BiomassTorrefactionTechnologies)orBTTisanindependentspecialistconsultingfirmforbiomassconversiontechnologies.Theirmissionistoenableourclientstousethebestavailabletorrefactiontechnologiesforleveragingtheirbiomasspotential.Georgecanbereachedatinfo@biotortech.comorthroughhiswebsite-www.biotortech.com
Welookforwardhearingfromyou,ifyouhaveanyquestionsorenquiries,don'thesitatetocontactus.