Rotary Screw

Rotary ScrewKits & Services Spares

2020 - Issue 1

SERVICE KITS & CONSUMABLE SPARE PARTS

2

Page

3

4

5

6

7

8

9

10

10

11

12

13

14

15-16

17

18

19

20

Rotary Screw Consumable Spares Book 2019Contents

ALUP (Post 2008)

Alup Service Schedules

Screw Compressor Lubricant Guide

Miscellaneous Spare Parts

SCK 3-4-5-7-9

SCK 6-8-10-15 / ALLEGRO 11

SCK 16-20-25-30-40

SCK 41-50-60-75-100 From Feb 2012

ALLEGRO 8-11-14 From Nov 2015

LARGO 11-15-19-22-30 / ALLEGRO 15-19-22-30

LARGO 23-26-30-36 From Nov 2015

ALLEGRO 23-26-30-36 From Nov 2015

Largo 31-37-45 From Sep 2012

LARGO 55-75-76-90-110 From Feb 2012

ALLEGRO 31-37-45-55-75-76-90-110 From Feb 2012

LARGO 31-37-45-55 / ALLEGRO 31-37-45-55

LARGO 56-75-90-110 / ALLEGRO 56-75-90-110

LARGO 111-132-160 / ALLEGRO 150-180

EVOLUTO 45-55-75

ALUP (Pre 2008)

For machines pre 2008 please contact our sales office

who will provide you with the information required.

Email: [email protected] Tel: 01525 723700

ALUP’s heritageFounded in Germany in 1923, the company derives its name of the automotive products that were manufactured in the Köngen’ mechanical workshop where ALUP came into existence: Auto-LUft-Pumpen. Only two years later, the first range of piston compressors was being developed, whilst in 1980 rotary screw compressors were added to the product offer.

Over time, experience grew and innovation prospered, leading to today’s high quality product portfolio. As such, the name ALUP Kompressoren has become synonymous with innovative technology blended with a strong sense of tradition.

Today, ALUP Kompressoren is still operating out of its home town Köngen, where everything started in 1923.

3

Above service schedule is to be used as a guide only. Service Intervals will vary

dependant on site conditions.* (where applicable)

ALUP Service Schedule

Service TypeHours

500 2000 or 12 Mths

4000 or 24 Mths

6000 or 36 Mths

8000 or 36 Mths 10000 12000

SCK 3-40, LARGO 8-30 and ALLEGRO 8-30Oil Filter XFilter Service Kit (AF - OF) X X XSeparator Service Kit (AF - OF - SEP) X X XRotair X X X X X X XRotair Plus X X XRotair Extra XIntake Valve Kit XMPV + Thermo Kit XDry Filter Element * X X X X X XDrive Belt XSCK 41-100, LARGO 31-160 and ALLEGRO 31-180Oil Filter XFilter Service Kit (AF - OF) X X X XSeparator Service Kit (AF - OF - SEP) X XRotair X X X X X X XRotair Plus X X XRotair Extra XIntake Valve Kit XMPV + Thermo Kit XDry Filter Element * X X X X X XDrive Belt X

4

In compressors, oil & air are in close contact. A mist of lubricant is repeatedly exposedto large volumes of hot air, ideal oxidising conditions.

Anti-oxidant additives delay the oxidising process, deposit and acid formation toextend oil lifetime and protect equipment during stand-still period.

Oil OxidationCauses

Reduced oil lifetimeE�ect (sludge)

No anti-oxidantPrimary anti-oxidantSecondary anti-oxidantAltair combinationof anti-oxidants

Oil change is due

Time

• High operating temperature

• High deposit formation

• No additives to disperse ordeterge oxidation productsand soluble organic acids

• Deposit formation

• Oil thickening

• Lacquering

• Colour changes

The use of low performance lubricants will irreversibly damage your equipment and lead to high maintenance and repair cost. The use of ALUP engineered lubricants will help you to reduce the risk of:

• compression element failure• wear of components, increased friction,

cavitations• reduced cooling, overheating bearings,

compression elements, components• reduced critical clearance• corrosion• wrong pH damage of parts, seals and internals• varnish layer on internal parts (coolers,

piping,...)• low performance, higher energy consumption• deposits• high unpredictable maintenance cost• clogging of oil filter, separator and down

stream air filters• limited operation range.

Screw Compressor LubricantsOil Part Number

Rotair 5 6215714000

2000 Hour 20 6215714100

209 6215714200

Rotair Plus 5 1630144405

4000 Hour 20 1630144420

209 1630144429

Rotair Extra 5 6215714800

8000 Hour 20 6215714900

209 6215715000

Rotair Food Grade 5 1630082100

4000 Hour 20 1630060500

209 1630082101

5

Miscellaneous Spare PartsMODEL PART NUMBER VARIOUS

CONTROLLERS AIR CONTROL 4 1900071375

AIR CONTROL 5 1900520074

AIR CONTROL 5.0 1900520075

AIR CONTROL 5.1 1900520085

PRESSURE SENSOR ALL (except below) 1089057554

SCK 16-40 (Pre CAI351703) 2200702805

LARGO 8 - 14 from Nov 15

2204103900ALLEGRO 8 - 14 from Nov 15

LARGO 23 - 36

ALLEGRO 23 - 36

ALLEGRO 8-11 1089049252

TEMPERATURE SENSOR ALL (except below) 1089057470

SCK 16-40 (Pre CAI351703) 6266301800

ALLEGRO 8-11 1089063716

LARGO 8 - 14 from Nov 15 1089057415

ALLEGRO 8 - 14 from Nov 15 1089057415

LARGO 23 - 36 1089057415

ALLEGRO 23 - 36 1089057415

SCK 3-7 1089063716

SOLENOID VALVE SCK 3-7 2200599770

SCK 6-15 2202729801

ALLEGRO 23 - 36 2202729801

LARGO 23 - 36 2202729801

LARGO 8 - 14 from Nov 15 2200599621

ALLEGRO 8 - 14 from Nov 15 2200599621

LARGO 11-30 1089062110

ALLEGRO 15-3O 1089062110

SCK 16-40 1089062110

LARGO 31-55 6236382300

ALLEGRO 31-55 6236382300

ALLEGRO 56-110 6236382300

ALLEGRO 150-180 6236382300

LARGO 111-160 6236382300

LARGO 110 1089070213

ALLEGRO 110 1089070213

LARGO 111-160 6256388900 SCAVENGE

ALLEGRO 150-180 6256388900 SCAVENGE

PRESSURE SWITCH SCK 3-7 2200600682

PHASE SEQUENCE PHASE SEQUENCE 6256399300

6

SCK 3 - 9MODEL SERIAL NUMBER DESCRIPTION PART NUMBER

From August 2006 VARIOUS

SCK 3-4-5-7 FROM > CAI064290 Air Filter 6211473750

Oil Filter 6211472650

Separator Kit 6221372650

Filter Service Kit 2200902300 AF - OF

Separator Service Kit 2200902301 AF - OF - SEP

Intake Valve Kit 2202260841

MPV + Thermo Kit 2901109500

SCK 9 FROM > CAI064290 Air Filter 6211473950





Intake Valve 2200900961


SCK 3 Drive Belt 0367010056 1 Required




SCK 9 8 BAR Drive Belt 0367010057 2 Required

10 BAR Drive Belt 0367010059 2 Required

ALL MODELS FROM > CAI064290 Pressure Switch 2200600682

LUBE OIL SCK 3-4-5-7-9 2.5 LITRES

7

SCK 6 - 15 - ALLEGRO 11MODEL SERIAL NUMBER DESCRIPTION PART NUMBER

From August 2006VARIOUS

SCK 6-8-10-15 FROM > CAI270445 Air Filter 6211473950

ALLEGRO 11 Oil Filter 6211472650





From > CAI 622466 Intake Valve Kit 2200900961



SCK 8 8 Bar Drive Belt 2204152010 2 Required

10 Bar Drive Belt 0367010058 2 Required



ALLEGRO 11 Drive Belt 2204152010 2 Required



> CAI 622466 8 Bar Drive Belt 2200660407 2 Required


LUBE OIL SCK 6-10 / ALLEGRO 8 4 LITRES

SCK 15 / ALLEGRO 11 5 LITRES

8

SCK 16 - 40MODEL SERIAL NUMBER DESCRIPTION PART NUMBER


SCK 16-20-25 FROM > CAI318476 Air Filter 6211472350



Filter mat 2202251210




MPV Kit 2200900944

FROM > CAI318482 Thermo Valve Kit 6246396100 7.5+10 bar ONLY

Oil Check Valve 6229031700

SCK 30-40 FROM > CAI318476 Air Filter 6211472350







MPV Kit 2200900944

FROM > CAI318482 Thermo Valve Kit 6246396100 7.5+10 bar ONLY

Oil Check Valve 6229031700






from CAI354703 8 Bar Drive Belt 2200660535 3 Required




from CAI354703 8 Bar Drive Belt 2204152009 3 Required




LUBE OIL 12 LITRES

9

SCK 41 - 100 MODEL SERIAL NUMBER DESCRIPTION PART NUMBER

From February 2012 VARIOUS

SCK 41-50-60 From > API100000 Air Filter 1092100190




Filter Service Kit 2901900200 AF / OF

Separator Service Kit 2901900700 AF / OF / SEP / FM


MPV Kit 2901906000

Thermo Kit 2901906700 40’c (up to 10 Bar)

Oil Stop Valve 2901203900

SCK 75 From > API100000 Air Filter 6211474350



Filter Mat 2901901500




MPV Kit 2901906000



SCK 100 From > API100000 Air Filter 6211474350







MPV Kit 2901906000













LUBE OIL SCK 41-75 20 Ltrs

SCK 100 25 Ltrs

10

ALLEGRO 8 - 14 (C55* Air End)MODEL SERIAL NUMBER DESCRIPTION PART NUMBER VARIOUS

ALLEGRO 8 -11 FROM > CAI876886 Air Filter 6211473950


Separator 6221372850

Pre-Filter 2204124100 2 required

Pre Filter - Electrical Cabinet (11i) 1089955667

“A” Service Kit 2200902370 AF / OF

“B” Service Kit 2200902876 “A” / SEP / GREASE

“C” Service Kit 2200902878 “B” / Intake / MPV Kit

Intake Kit 2200900961

MPV & Thermo Kit 2901109500

ALLEGRO 14 FROM > CAI876886 Air Filter 6211472350



Pre-Filter 2204124100 2 required

Pre Filter - Electrical Cabinet (11i) 1089955667

“A” Service Kit 2200902877 AF / OF

“B” Service Kit 2200902878 “A” / SEP / GREASE

“C” Service Kit 2200902882 “B” / Intake / MPV Kit

Intake Kit 2200900961

MPV & Thermo Kit 2901109500

LUBE OIL ALLEGRO 8 3.5 Litres

ALLEGRO 11 4.7 Litres

ALLEGRO 14 5.2 Litres

LARGO 11 - 30 - ALLEGRO 15 - 30MODEL SERIAL NUMBER DESCRIPTION PART NUMBER


LARGO 11-15-19 FROM > CAI318482 Air Filter 6211472350

ALLEGRO 15-19 Oil Filter 6211472250





MPV Kit 2200900944

Thermo Valve Kit 6246396100 7.5+10 bar ONLY

LARGO 22-30 FROM > CAI318482 Air Filter 6211472350






MPV Kit 2200900944


LUBE OIL 12 LITRES

11

LARGO 23 - 36MODEL SERIAL NUMBER DESCRIPTION PART NUMBER

From November 2015 VARIOUS

LARGO 23 From > CAI789403 Air Filter 6211472350


Separator Oil 6221372550

Filter Service Kit 2901355000AF / OF

Separator Service Kit 2901355200“A” / SEP / FM


MPV Kit 2200900944

Thermo Kit 2200599825

LARGO 26 Air Filter 6211472350





Valve Service Kit 2901356100“B” / IVK / MPV / Thermo


MPV Kit 2200900944


LARGO 30 - 36 Air Filter 1092100190


Separator 62213744502 x 2204119700 required





MPV Kit 2202251171


LUBE OIL LARGO 22 - 26 12.2 LitresLARGO 30 - 36 18.5 Litres

12

ALLEGRO 23 - 36MODEL SERIAL NUMBER DESCRIPTION PART NUMBER


ALLEGRO 23 From > CAI789403 Air Filter 6211472350


Separator Oil 6221372550


Separator Service Kit 2901355200 “A” / SEP / FM


MPV Kit 2200900944


ALLEGRO 26 Air Filter 6211472350







MPV Kit 2200900944


ALLEGRO 30 - 36 Air Filter 1092100190


Separator 62213744502 x 2204119700 required





MPV Kit 2202251171


LUBE OIL ALLEGRO 22 - 26 12.2 LitresALLEGRO 30 - 36 18.5 Litres

13


From September 2016 VARIOUS

LARGO 31 - 37 - 45 From > API571000 Air Filter STD 3001160100 2000 Hr - AF

Air Filter PLUS 30011601014000 Hr - AF & Ele-ment

Oil Filter STD 3001151240 2000 Hr

Oil Filter PLUS 3001151241 4000 Hr

Oil Filter EXT 3001151242 8000 Hr



Valve Service Kit STD 3001151280AF / OF / SEP / MPV / UV

Valve Service Kit PLUS 3001151281AF+ / OF+ / SEP / MPV / UV

Valve Service Kit EXT 3001151282AF+ / OF++ / SEP / MPV / UV

Unloader Valve Kit 3001151295

MPV Kit 2901906000


Thermo Kit 2901906800 60’c (12 Bar +)



LARGO 31 - 37 - 45 From > API120000 Air Filter 1631039790






Spring Unloader Kit 2901021101

From > API123000 Vacuum Unloader Kit 2901162200

MPV Kit 2901906000



LUBE OIL LARGO 31-37-45 20 Litres

14



LARGO 55-75 From > API170000 Air Filter 1631043590








MPV Kit 2901906000



LARGO 76-90 From > API170000 Air Filter 6211474550

Oil Filter 1631011891 2 required







MPV Kit 2901906000



LARGO 110 From > API170000 Air Filter 1631202790

From February 2015 Oil Filter 1631011891 2 required




Separator Service Kit 2901918100 AF / OF / SEP

Valve Service Kit 2901918600“B” / TK / IVK / MPV / OSV


MPV Kit 2901906000

Thermo Kit 2901906700 38’c


LUBE OIL LARGO 55-75 25 Litres

LARGO 76-90 33 Litres

LARGO 110 33 Litres

15



ALLEGRO 31-37 - 45 From > API120000 Air Filter 1631039790








MPV Kit 2901906000

Thermo Kit 2901906800 65’C


ALLEGRO 55-75 From > API170000 Air Filter 1631043590








MPV Kit 2901906000

Thermo Kit 2901906800 65’C


ALLEGRO 76-90 From > API170000 Air Filter 6211474550





Separator Service Kit 2901902400



MPV Kit 2901906000

Thermo Kit 2901907000 60’C


16



ALLEGRO 110 From > API170000 Air Filter 1631202790

From February 2015 Oil Filter 1631011891 2 required





Valve Service Kit 2901918700“B” / TK / IVK / MPV / OSV


MPV Kit 2901906000

Thermo Kit 2901906800 60’c


LUBE OIL ALLEGRO 31-37-45 20 Litres

ALLEGRO 55-75 25 Litres

ALLEGRO 76-90 33 Litres

ALLEGRO 110 33 Litres

17

LARGO 31 - 55 - ALLEGRO 31 - 55

MODELFrom August 2008 to December 2011 From Serial Number WCF to API 2+++SERIAL NUMBER DESCRIPTION PART NUMBER VARIOUS

LARGO 31-37 Air Filter 6211474350






MPV Kit 6219054400

ALLEGRO 31-37 Thermo Valve Kit 6259072300

LARGO 31-57 Thermo Valve Kit 1619733300

Oil Stop Valve Kit 2901021700

Air Stop Valve Kit 6259087600







MPV Kit 6219054400

Thermo Valve Kit 1619733300



ALLEGRO 45-55 Air Filter 6211474350




Filter Service Kit 6219028700 AF - OFx2


MPV Kit 6219054400




LUBE OIL 22 LITRES

18

LARGO 56 - 110 - ALLEGRO 56 - 110

MODELFrom August 2008 to December 2011 From Serial Number WCF to API 2+++SERIAL NUMBER DESCRIPTION PART NUMBER VARIOUS


ALLEGRO 56-75 Oil Filter 6211472850 2 required



Filter Service Kit 6259092000 AF - **OF


MPV Kit 6259088800

LARGO Thermo Valve Kit 6259092200 7.5+10 bar ONLY

ALLEGRO Thermo Valve Kit 6229038000 7.5+10 bar ONLY




ALLEGRO 90-110 Oil Filter 6211472850 2 required





MPV Kit 6259088800

LARGO Thermo Valve Kit 6259092200 7.5+10 bar ONLY

ALLEGRO Thermo Valve Kit 6229038000 7.5+10 bar ONLY

LARGO-ALLEGRO 90 Oil Stop Valve Kit 6219066900

LARGO-ALLEGRO 110 Oil Stop Valve Kit (Inc. Inj NRV) 6219078200


LUBE OIL LARGO + ALLEGRO 56-75 25 LITRES

LUBE OIL LARGO + ALLEGRO 90-110 35 LITRES

19

LARGO 111 - 160 - ALLEGRO 150 - 180MODEL SERIAL NUMBER DESCRIPTION PART NUMBER


LARGO 111-132-160 FROM > WCF350280 Air Filter 6211475450






MPV Kit 6259084600

ALLEGRO 150-180 FROM > WCF350280 Air Filter 6211475450






MPV Kit 6259084600



LUBE OIL 90 LITRES

20

EVOLUTO 45 - 55 - 75MODEL SERIAL NUMBER DESCRIPTION PART NUMBER


Evoluto 45 -55 - 75 FROM > API596500 Air Filter 1630058905




A Service Kit 2901990807 AF - **OF

B Service Kit 2901990808AF - OF - SEP - THER-MO - MPV - FM


MPV Kit 2901906000

LUBE OIL 36 LITRES

Notes

Documents

Rotary Screw