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WELCOME TO THE GIKIL BiH PRESENTATION
DOBRO DOŠLI NA PREZENTACIJU GIKIL BiH
PLANT LOCATION LOKACIJA FABRIKE
“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina
Two founders :
Dva osnivača:
GSHL 51%
&
KHK 49%
Company registered on
11.05.’04. In Tuzla Canton Court
Kompanija je registroovana
11.05.04 u Sudu TK
GIKIL is Joint Venture GIKIL je dioničko društvo
KHK DD Lukavac 49% GSHL 51%
Present Organization chart of Assembly & Supervisory Board
Trenutna organizacija Skupštine i Nadzornog odbora
Assebly
Skupština
GSHL 51% KHK 49%
Supervisory Board
Nadzorni odbor
GSHL 51%
3 members
3 člana
KHK 49%
2 members
2 člana
Organization chart of Levels 1,2,3
Tabela organizacije nivoa 1,2,3
“GLobal Ispat Koksna Industrija” d.o.o. Lukavac, Bosnia & Herzegovina
Managing Director
Guntupalli Jagannadham
Executive Director
of SCM
Pučić Sulejman
Executive Director
Invst &Develpt
(Projects)
Zonic Ahmed
Executive Director
Operations
S. Kishore
Executive Director
HRD, & GS
Karahasanović K.
Executive Director
Finance & IT
Dubravic Suad
Director
Finance
Hodžić Ejub
Director Coke
Plant
Mesic Fehim
Director AMK
Turkić E.
Chief of PM
Selimović Nijaz
Dir. Fertilizer plant
Beganović Amir
Dir Energy plant
Dajdžić Enver
Director Quality
Control
Delić Sadeta
Director Energy
Management.
vacant
Director Safety
Čajić Ramo
Dir. Coke
Marketing
Kasumović Dž.
Dir. Chemicals
Marketing
Avdić Anisa
Director Other
Materials &
Services
Junuzović Munir
Dir. Coal
Planning &
Purchase
Praveen
Sharma
Director Chemical
Raw mtl. Purchase
Osmanovic Fuad
Director
Invst&Develpt
A. Zuhdija
Six Sigma
Secretariat
S. Vaislay
TPM
Secretariat
Susheel Bhat
Deputy Managing Director
Buševac Faik
Company
Secretary
,Legal &
Corpo.
Commncns
Srabović M.
Director
HRD & GS
Irina Dugonjić
Director
Canteen
Hodzid Galib
Director
Orgn.Devpmt,
Training & PMS
Vacant
Director Central
Store
Mesic Jasenko
Assis. ED
Operations
-Šehabović Z.
Director IT
vacant
Assistant ED
Opertions for
maintenance
Muminović Fuad
Level 1
Level 3
Level 3
Level 2,5
COMPANY LAYOUT SITUACIONI PLANLukavac townCoal mine Sikulje
Road
Lukavac townDoboj town Road
AMK
KANOther
Bldg.Un - used
PowerCoke
plantRemont
PROCESS FLOW SHEET PROCESNI TOK
KoksSirovi
katran
Sirovi
benzol GAS
Fabrika katran
Katranski proizvodi
Sirovi benzol za trţište
AMK
Amon sulfatEnergana
Proizvodnja el.energije
Ugalj
Amonijak
(sa trţišta)KAN
Gas za bateriju
N – butan
(sa trţišta)
Katran za trţište
Baterija 5
700 000 t god.
AMK
9 600 t god..
Fabrika đubriva
90 000 t god..
16,5 MW/H+75t/h pare
EnerganaFestilacija katrana
48 000 t god..
OUR FACILITIES NAŠI OBJEKTI
V COKE BATTERY V KOKSNA BATERIJACapacity
Kapacitet700.000 t
Dobijena dozvola za proizvodnju i disribuciju koksa
License for production and distribution of Coke
Plant comissioned
Postrojenje pusteno u rad08.07.2004
ENERGY PLANT ENERGANA
Boiler No.1,2,3 Kotao Br.1,2,3
Yugo-turbine 12,5Mw Jugoturbina 12,5Mw
BBC-turbine 4,5Mw BBC turbina 4,5Mw
Fabrication of the Boiler No.3, turbine & generator
Izrada kotla Br.3, turbine i generatora
License for producion and distribution of the El. EnergyDobijena dozvola za proizvodnju i distribuciju el.energije
Boiler No.1 commisioned Jan.2004
Kotao br. 1 pusten u rad
FERTILIZER PLANT FABRIKA ĐUBRIVA
New packing facility / Novo postrojenje za pakovanje
CAPACITY / KAPACITET 90.000 t
PLANT COMMISIONED/ POSTROJENJE PUŠTENO U RAD 1962
Commisioned May 2008
Pušteno u rad
FERTILIZER PLANT FABRIKA ĐUBRIVA
Sanation of fertilizer storage / Sanacija skladišta đubriva
CAPACITY / KAPACITET 10.000 tpy
AMK PLANT RECONSTRUCTION REKONSTRUKCIJA AMK
PREVIOUS ACTUAL
PLANT COMMISIONED 01.05.2006
POSTROJENJE PUŠTENO U RAD
ECOLOGY EKOLOGIJA
AMK N-Butane station AMK N-Butan stanica
Capacity / Kapacitet 500 t
Utilization license is obtained for N-butane station,
Dobijena je upotrebna dozvola za N-butan stanicu
Plant commisioned / Postrojenje pušteno u rad 01.05.2006
ECOLOGY EKOLOGIJA
Waste water channel / Kanal otpadnih voda
PREVIOUS
ECOLOGY EKOLOGIJA
AFTER
Implementation of the latest process measurement Implementacija savremenog nacina mjerenja
Completed 08.07.2004
Završeno
Ammonium sulfate / Amon sulfat
Plan for fabrication of third ammonium sulfate line
Plan za izradu trece linije ammonium sulfata
Fabrication of the new stainless steel saturator
Izrada novog prokronskog saturatora
Total reconstruction of the plant May 2006
Cjelokupna rekonstrukcija postrojenja
ECOLOGY EKOLOGIJA
Plant commisioned July 2004
Pušteno u rad
ECOLOGY EKOLOGIJA
Abatement of N2O gases / Smanjenje N2O gasova
Collecting waste condensate and returning to process /
Sakupljanje otpadnih kondenzata i vraćanje u proces
ECOLOGY EKOLOGIJA
Collection of waste water from ammonium sulphate and bleeder and returning to process /
Sakupljanje otpadnih voda amonsulfata i baklje i vraćanje u proces
ECOLOGY EKOLOGIJA
ECOLOGY EKOLOGIJA
Park “Dom zdravlja” Lukavac
Area around bleeder / Područje oko baklje
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
BEFORE / PRIJE
AFTER / POSLIJE
New gas pipe line / Novi gasovod
AFTER / POSLIJE
BEFORE / PRIJE
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Waste water exit channel / Izlazni kanal otpadnih voda
BEFORE / PRIJE
AFTER / POSLIJE
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
Hill reservoir/ Visinski rezervoar
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
BEFORE / PRIJE
AFTER / POSLIJE
Around new bleeder/ Područje oko nove baklje
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
BEFORE / PRIJE
AFTER / POSLIJE
“White sea” at Fertilizer factory / “Bijelo more” fabrika đubriva
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
BEFORE / PRIJE
AFTER / POSLIJE
In front of the Ammonium sulphate/ Ispred amonsulfata
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
BEFORE / PRIJE
AFTER / POSLIJE
Miscellaneous / Ostalo
MAKE “GREEN” GIKIL OZELENJAVANJE GIKIL-a
PRIJE / BEFORE POSLIJE / AFTER
AUTOMATION AUTOMATIZACIJA
Coal preparation & Coke separation / Priprema uglja i separacija koksa
Boiler No.3 / Kotao Br.3
Commisioned 2004
Pušteno u rad
Commisioned 2005
Pušteno u rad
Facility for KAN production at Fertlizer Plant / Pogon za proizvodnju KAN-a u Fabrici đubriva
Commisioned 2008
Pušteno u rad
POSLIJE / AFTERPRIJE / BEFORE
SIX SIGMA
Process
Capability
Process
Capability1.As a metric Sigma (σ) is scale for levels of goodness or quality & 6σ equates to 3.4 defects per one million opportunities (DPMO).
2. A business improvement methodology that focuses on customer critical processes, rely on data & brings rapid improvement by minimizing variation & waste
3. A high performance Management System for executing business strategy. Highly structured to enable the culture of Continuous Improvement & sustaining the achieved results
NAJMENADŢER 2010 AWARD NAGRADA
STRATEGY
STRATEGIJA
STRUCTURE
STRUKTURA
SYSTEMS
SISTEMI
STYLE
STIL
STAFF
OSOBLJE
SKILLS
UMJECE
JOINT BENEFIT
ZAJEDNICKA
KORIST
WORK STRATEGY OF GLOBAL ISPAT KOKSNA INDUSTRIJA LUKAVAC
STRATEGIJA RADA GLOBAL ISPAT KOKSNE INDUSTRIJE LUKAVAC
IT SYSTEM
INFORMACIONI
SISTEM
AUTOMATION &
MODERNIZATION
AUTOMATIZACIJA I
MODERNIZACIJA
SKILLS
UMJECE
TPM & SIX SIGMA
THANK YOU!
HVALA !