ARTISAN project objectives: resource efficiency for textile industry ( Energy efficiency, Textile, industry, Energy monitoring systems, Energy Audits, Energy saving, Sustainability, Low-carbon, self-evaluation, diagnosis, ENEA, energy to measure)

  • Published on
    06-May-2015

  • View
    122

  • Download
    2

DESCRIPTION

Objectivees of ARTISAN : Energy-aware enterprise systems for low-carbon intelligent operations The ARTISAN project envisions significant reductions (at least 10%) in energy consumption and CO2 emissions of the European Textile Industry by integrating data-capturing technologies, process-based energy measurement and real-time optimization of operations. It will provide enterprise management systems with services for monitoring and operational decision making, available at each supply chain partner, and, additionally, trading services for energy and carbon permits forging collaboration across supply networks. Relying on a service-oriented architecture and data capturing through sensors and energy metering devices, expected achievements and technologies to be used of ARTISAN include: an information infrastructure, enabled by AUTO ID, WSN or other hardware components, for efficient capture, storage and communication of energy consumption data; energy performance indicator structures and services for the textile industry; services monitoring, reporting and analyzing energy performance per process; real-time optimization algorithms for planning and scheduling of supply chain processes and enterprise operations in terms of cost reductions and minimum consumption of energy; tools for evaluating overall energy efficiency based on productivity assessment of processes and implicitly of products; intra- and inter-organisational services for energy consumption forecast and trade of energy and CO2; a layered architecture interconnecting the modules in a seamless way, enabling interoperability both internally and among supply chain partners. Field trials based on representative use-cases drawn from the European textile industry will demonstrate the functionality of the modules and the interconnections in a real context. Hence, each company is encouraged to become an ARTISAN in energy management, but mostly an ARTISAN in decisions based on energy and environmental indicators in both its day-to-day operations and business partnerships. Aspects related to energy trade are in the perspective of a smart energy grid. http://www.artisan-project.eu/ (this slides: file Di452 012-v3)

Transcript

<ul><li>1.1 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Factory management optimisation for energy efficiency: the ARTISAN project perspective Innovation for resource efficiency in the European Textile and Clothing Industry 22nd November 2012, Brussels Piero De Sabbata </li></ul> <p>2. 2 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Summary 1. Artisan project in a nutshell 2. Energy Efficiency in textile industry 3. Artisan approach 2 3. 3 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 ARTISAN FP7 EU research project (STREP) Challenge 6 - ICT for a low carbon economy Call ICT-2011.6.2 ICT systems for energy efficiency November 2011 April 2014 OBJECTIVE reducing energy consumption and carbon emission by at least 10% in textile industry through: Data capture technologies integration Process based energy monitoring Short time scale optimisation of operations Supply chain and energy market perspectives in the decision processes The project 4. 4 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 1. Artisan project in a nutshell 2. Energy Efficiency in textile industry 3. Artisan approach 4 Summary 5. 5 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Scenario for textile industry External factors: Increasing energy costs Carbon emissions regulations Future energy market(s) Sectorial trends High competitivity and reduced margins More flexibility and timeliness are required Challenge 1: overcome opposition Efficiency vs Flexibility Challenge 2: energy efficiency and carbon emissions in day by day operations and decisions Challenge 3: poor information about energy costs in textile industry Challenge 4: From single machine efficiency to supply chain efficiency 6. 6 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Scenario for textile industry External factors: Increasing energy costs Carbon emissions regulations Future energy market(s) Sectorial trends High competitivity and reduced margins More flexibility and timeliness are required Challenge 1: overcome opposition Efficiency vs Flexibility Challenge 2: energy efficiency and carbon emissions in day by day operations and decisions Challenge 3: poor information about energy costs in textile industry Challenge 4: From single machine efficiency to supply chain efficiency Some figures from literature * : Thermal energy required per meter of cloth is 4,500- 5,500 KCal Electrical energy required per meter of cloth is 0.45- 0.55 KWh * Improving profits with energy-efficiency enhancements, December 2008, Journal for Asia on Textile and Apparel Some figures from literature * : Thermal energy required per meter of cloth is 4,500- 5,500 KCal Electrical energy required per meter of cloth is 0.45- 0.55 KWh * Improving profits with energy-efficiency enhancements, December 2008, Journal for Asia on Textile and Apparel 7. 7 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Scenario for textile industry External factors: Increasing energy costs Carbon emissions regulations Future energy market(s) Sectorial trends High competitivity and reduced margins More flexibility and timeliness are required Challenge 1: overcome opposition Efficiency vs Flexibility Challenge 2: energy efficiency and carbon emissions in day by day operations and decisions Challenge 3: poor information about energy costs in textile industry Challenge 4: From single machine efficiency to supply chain efficiency Some figures from literature * : Thermal energy required per meter of cloth is 4,500- 5,500 KCal Electrical energy required per meter of cloth is 0.45- 0.55 KWh * Improving profits with energy-efficiency enhancements, December 2008, Journal for Asia on Textile and Apparel Some figures from literature * : Thermal energy required per meter of cloth is 4,500- 5,500 KCal Electrical energy required per meter of cloth is 0.45- 0.55 KWh * Improving profits with energy-efficiency enhancements, December 2008, Journal for Asia on Textile and Apparel Some observed figures : Case of wool mill: from yarn to finished fabric total energy (thermal+electric) 0,002 TOE/ m2 of fabric (that is 24 KWh/m2 ) but are we aware of such figures? are we sure these data apply to our plants? Some observed figures : Case of wool mill: from yarn to finished fabric total energy (thermal+electric) 0,002 TOE/ m2 of fabric (that is 24 KWh/m2 ) but are we aware of such figures? are we sure these data apply to our plants? 8. 8 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Samples Action Cost [] ROI / 10 years VAN Energy saving Heat recovering from 8 ton/h steam generator 38K 2 years / 120K -5% total plant consumption (finishing department) New switching on policies and revamping of 1 MW (steam) co-generators 290K 2,5 years/ 635K -138.000 m3 methane, equal to -7,5% total energy consumption (finishing department) Steam generators, load peak reduction - - +5% efficiency (dyeing plant) and many other being discovered Applying best practices and best available technologies to the concrete textile process 9. 9 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 the problem(s) Monitor real current use and consumption Increase single process efficiency Flatten load peaks Assume a supply chain and societal perspective 10. 10 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 the problem(s) Monitor real current use and consumption Increase single process efficiency Flatten load peaks Assume a supply chain and societal perspective 11. 11 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 the problem(s) Monitor real current use and consumption Increase single process efficiency Flatten load peaks Assume a supply chain and societal perspective 12. 12 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 the problem(s) Monitor real current use and consumption Increase single process efficiency Flatten load peaks Assume a supply chain and societal perspective 13. 13 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 1. Artisan project in a nutshell 2. Energy Efficiency in textile industry 3. Artisan approach 13 Summary 14. 14 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Direct consumption Energy consumed by the production machines for the production of an article Indirect consumption Energy consumed by non-process machine to produce service fluids (compressed air, steam,..) Energy consumed by the other building facilities: HVAC (heating, ventilation, air-conditioning), lighting Efficiency in energy supplying (energy grids) Efficiency in supplying (electric) energy A more global perspective ARTISAN provides tools allowing the decision makers to tackle them in a co-ordinated and non separated way. ARTISAN provides tools allowing the decision makers to tackle them in a co-ordinated and non separated way. 15. 15 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 ARTISAN Services 16. 16 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 The ARTISAN approach in a nutshell Production order Materials Productive capacity DSS: - Scheduler - SCM Monitoring - faults - performance Floor Maintenance Supply chain Finished Product EMS: - actual energy costs - consumption Alarms - consumption forecast Green Products and certifications - energy consumpt. Efficiency projects Energy &amp; carbon permits trading Energy market and suppliers 17. 18 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Opportunities for textile industry to collaborate registration at www.artisan-project.eu to get access to information, be informed about workshops and results, social net initiatives participation to the Industry Interest Group, co-ordinated by EURATEX, to validate the foreseen scenarios and receive first hand information use GUIDE for energy saving in textile industry for free 18. 19 Bruxelles,Bruxelles, resource efficiencyresource efficiency 22 Nov 201222 Nov 2012 Thanks Contact: Piero De Sabbata, piero.desabbata@enea.it More information and registration to the mailing list www.artisan-project.eu </p>

Recommended

View more >