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pprc piping installation guide For ant Technocommercial Inputs we can be reached at [email protected]
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PPRC PIPING PRESENTATION By VIRAJ ENGINEERING
CHARACTERISTICS PROPERTIES OF THE SYSTEMS:Tolerances of Operational pressure (safety factor = 1.5bar)
TEMP. SERVICE
LIFE PN 10 PN 16 PN 20
20 ºC 1 15.10 24.10 30.10
5 14.00 22.40 28.00
10 13.50 21.70 27.10
25 13.20 21.10 26.60
50 12.90 20.70 25.90
30 ºC 1 12.80 20.50 25.60
5 12.00 19.20 24.00
10 11.70 18.80 23.50
25 11.30 18.10 22.70
50 11.10 17.70 22.10
40 ºC 1 11.10 17.70 22.10
5 10.40 16.60 20.80
10 10.10 16.20 20.30
25 9.70 15.60 19.60
50 9.20 14.70 18.40
50 ºC 1 9.50 15.10 18.90
5 8.90 14.30 17.90
10 8.70 13.90 17.30
25 8.00 12.80 16.00
50 7.30 11.70 14.70
60 ºC 1 8.30 13.20 16.50
5 7.60 12.20 15.20
10 7.20 11.50 14.40
25 6.10 9.80 12.30
50 5.50 8.70 10.90
PIPE SERIES
NOMINAL PRESSURE
CHARACTERISTICS PROPERTIES OF THE SYSTEMS:Tolerances of Operational pressure (safety factor = 1.5bar)
TEMP. SERVICE
LIFE PN 10 PN 16 PN 20
65 ºC 1 7.50 11.90 14.90
5 6.70 10.80 13.50
10 6.20 10.00 12.60
25 5.30 8.50 10.70
50 4.90 7.20 9.70
70 ºC 1 6.70 10.70 13.30
5 6.00 9.60 12.00
10 5.30 8.50 10.70
25 4.50 7.30 8.10
30 4.40 7.00 8.80
50 4.30 6.60 8.50
75 ºC 1 6.20 9.90 12.30
5 5.30 8.60 10.70
10 4.60 8.60 9.30
25 3.70 6.10 7.50
80 ºC 1 8.70 10.90 11.80
5 4.30 6.90 8.70
10 3.90 6.30 7.90
15 3.70 5.90 7.30
85 ºC 1 4.90 7.90 9.80
5 3.90 6.30 7.90
10 2.90 4.90 6.10
90 ºC 1 4.30 6.90 8.60
5 3.30 5.40 6.60
POTABLE WATER (COLD)
POTABLE WATER HOT
1 BAR = 1 atm = 1 x 105N/m² = 1kg/cm² (14.22 p.s.i)
PIPE SERIES
NOMINAL PRESSURE
4 STEP SOCKET FUSION WELDING PROCESS
2 1
4 3
Mark Pipe To Required Socket Length
Cut Pipe To The Marking
Heat Pipe & Fitting To Specified Time Simultaneously
Remove Pipe & Fitting Simultaneously After Achieving The Heating Time
& Insert Pipe in To Socket of Fitting
Supports Span Intervals PPR vis-à-vis S.S.
S.S. PPR-C
PIPE SIZE WATER SERVICE PIPE SIZE TEMPERATURE
Inch/MM Inch/MM Inch/MM
N.B. O.D. B 31.1 B 31.3 B 31.9 O.D. 200C 400C 600C 800C
1/2" 0.84 6 6 7 1/2" 2.13 2.00 1.90 1.58
15 21.3 1.8 1.8 2.1 20 0.65 0.61 0.58 0.48
3/4" 1.05 7 7 8 3/4" 2.46 2.30 2.17 1.84
20 26.7 2.1 2.1 2.4 25 0.75 0.70 0.66 0.56
1" 1.315 7 7 9 1" 2.96 2.83 2.63 2.30
25 33.7 2.1 2.1 2.7 32 0.90 0.86 0.80 0.70
1 1/2" 1.9 7 7 12 1 1/2" 4.10 3.78 3.45 2.96
40 48.3 2.1 2.1 3.7 50 1.25 1.15 1.05 0.90
2" 2.375 10 10 13 2" 4.59 4.27 3.94 3.45
50 60.3 3.1 3.1 4 63 1.40 1.30 1.20 1.05
Polypropelene Random Copolymer Pipes & Fittings
INSTALLATION OF POLYMER PIPES
Protruded metal on
the periphery Prevents
Circular Displacement while the Slots made on the length of insert prevents Linear Displacement while the fitting is Over tightened
by plumber.
PLUMBING CONCERNS
PPR Metal Threaded Fittings
Does the Metal Inserts Slips, rotates if being Over Tightened By Technician???
PLUMBING CONCERNS
Alterations / Extensions in concealed Piping in PPR is not possible ?
Fusion Welding M/C is designed Taper in shape and Portable in Handling to Reach to the Repair Work Area Conveniently
PIPE SUPPORTS
Proper Supports throught Ducts are very Nessessary
Dos & Don’ts FIXING PIPE SUPPORTS
Dos & Don’ts UNIONS & THEIR USAGE
UNION PARTS WITH METAL SCREW & SPIGOT
METAL BODY UNION ASSEMBLY TO AVOID THREAD SLLEPING IN PLASTIC BODY UNIONS
Only when the length of pipe exceeds 5 meteres, it is absolutely
recommended to use expansion pipe segment.
A „U‟ loop as shown in the fig. should be made to adjust the Linear
Expansion.
OR if the space doesn‟t permit an OFFSET can be made to
Compensate Linear Expansion
Dos & Don’t’s PLUMBING CONCERNS
Dos & Don’t’s - Stub End & Union Always try to use Stub End in place of Union if possible
Stub Ends allow FLEXIBILITY With Higher Joint RELIABILITY than UNIONS while Facilitates Easy, Convenient INSTALLATION & MAINTENANCE
Random Co-polymer means random array of organic structure in Co-polymer family resulting in Higher Physical Properties
as compared to Block Co-polymer Or Homopolymer.
Random Co-polymer has High Viscocity giving Lower MFI
resultinging in Extreme Temperature Resistance
and also HighPressure and High Impact Resistance
PP-R thus derived is Called as……………..
“Polypropylene Random Co-polymer” (PPR-C)
Polypropylene PP
Co-polymer PP-C
Homopolymer PPH
Block- copolymer
PPB-C
Random Copolymer
PPR-C
END USER‟s NEEDS OF IDEAL PLUMBING
END USER ’s NEEDS
OF
IDEAL PLUMBING
SAFE & HYGENIC
WATER SUPPLY
LEAK PROOF
JOINERY
COST
EFFECTIVE
LONG
SERVICE LIFE
UNIQUE TRIPLE LAYER PLUMBING SYSTEM
The Outer Layer is UV Stabilized PPR-C Layer for External Applications.
The Middle Layer is Plain PPR-C Layer.
The Inside Layer is Anti Microbial PPR-C Layer to prevent breeding of
Microbes in Stagnant Water.
BENEFITS TO “SITE ENGINEERS” LESS PRONE TO THEFT AS LESS RECOVERABLE VALUE
CHOICE AS PER PRESSURE RATINGS PIPES AVAILABLE IN
PN10 “COLD” WATER
PN16 “HOT & COLD” WATER
PN20 “SOLAR/CENTRAL HEATING” SYSTEMS/ ACIDS @ TEMP AS PER SERVICE LIFE CHART.
FITTINGS IN PN25 TO ADOPT WITH ALL PIPES
LIGHT WEIGHT “EASE OF TRANSPORATATION” ESPECIALLY IN HIGHRISE BUILDING PROJECTS
BSP THREADED FITTINGS ALL TRANSITION FITTINGS ARE DEZINCIFIED
BRASS BSP THREADED TO ACCOMMODATE
LOCAL VALVES/TAPS ETC.
OMISSION OF CONSUMABLES WITH
FUSION WELDING M/C
ONLY FUSION WELDING MACHINE WITH 240 V & 5 AMP POWER CONNECTION IS
SUFFICIENT
Polypropelene Random Copolymer Pipes & Fittings
BENEFITS TO “CONTRACTORS”
EASE OF WELDING GIVES “QUICKER & HASSLE FREE”
INSTALLATION
SPEEDY JOINTING SAVING ON LABOUR COST
CORROSION FREE SAVING ON ANTI-CORROSIVE
TREATMENT
POOR THERMAL CONDUCTIVITY SAVING ON INSULATION FOR HOT WATER PIPING IN TOILETS
FUSION WELDING JOINERY “SINGLE TOOL OPERATION”
Polypropelene Random Copolymer Pipes & Fittings
BENEFITS TO ARCHITECTS/CONSULTANTS AND OWNERS
50 YERS SERVICE LIFE AT 70 DEG C. AT 10 BAR PRESSURE (ACCORDING TO DIN 2000)
BURSTING PRESSURE OF 106 BARS
AT 30 DEG C. FOR PN 20 PIPES
HIGH MODULUS OF ELASTICITY ENHANCES RUPTURE RESISTANCE AND GIVES SLOW PROPOGATION TO CRACK GROWTH
BEING THERMOPLASTIC MATERIAL – NO RESSONANCE
MINIMISES WATER HAMMERING EFFECT
POOR THERMAL CONDUCTIVITY ELEMINATION OF INSULATION IN CONCEALED PIPING
INERT TO ACIDS & IMURITIES IN WATER
MAKES A CARCINOGENIC FREE SYSTEM
Is it Compatible with Local Metal Fittings & Valves ???
PLUMBING CONCERNS
Integrates Well With Local Piping System (BS 6920),
BSP Threads
PLUMBING CONCERNS
Is it easy to maintain Exact Right Angle of the Fittings with Pipe while Welding ?
Yes its very easy by
using the Reference Coloured Line on the Pipe and the Right Angle Markings on the Fittings periphery
COMPHRENSIVE PRODUCT RANGE
From 20 mm To 160 mm Wide range of Pipes Monolayer Pipes Triple Layer Pipes FRPP Pipes
•HOT & COLD potable water Piping For Residential & Commercial Buldings •Industrial Piping Network for transportation of Aggressive •Fluids like Chemicals, Acids, Alkalis & All Solvents. •Sewage Treatment Plants Piping / Effluent Treatment Plants Piping •Reverse Osmosis Plants / Mineral Water Bottling Plants •Liquid Foods Transportation •Chilled Water Piping •Compressed Air Supply Piping •Swimming Pools Piping •Piping for Pharmaceutical Industries / Textile / Chemical / Sugar / Paper Pulp Industries etc
APPLICATIONS
Polypropelene Random Copolymer Pipes & Fittings
10 PROMINENT REASONS TO INSTALL PPRC PIPES
IN SHORT
LEAKAGE
CORROSION
SCALING
CLOGGING
MAINTENANCE
THERMAL CONDUCTIVITY
FRICTIONAL RESISTANCE
HAMMERING EFFECT
COST IN INSTALLATION
LONG SERVICE LIFE OF MORE THAN 50 YEARS
NO L OW
CONTACT DETAILS
For any Techno commercial Inputs for Installations of PPRC:
Please contact -
M/s VIRAJ ENGINEERING
9987557248