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By Jim Mimlitz Navionics Research, Inc. Illinois Section American Water Works Association Training Course O’Fallon, Illinois 03 March 2015 Telemetry A Detailed Look At Telemetry ISAWWA Training © 1995-2014 COPYRIGHT NAVIONICS RESEARCH INC. ALL RIGHTS RESERVED. RI RI wireless-telemetry.com

AWWA Telemetry Training Course. March 2015. O'Fallon, IL

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Page 1: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

By

Jim MimlitzNavionics Research, Inc.

Illinois SectionAmerican Water Works Association

Training Course

O’Fallon, Illinois03 March 2015

TelemetryA Detailed Look At Telemetry

ISAWWATraining

© 1995-2014 COPYRIGHTNAVIONICS RESEARCH INC. ALL RIGHTS RESERVED.

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Page 2: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Today’s Course…

Telemetry TechnologyBreak

Telemetry ComponentsBreak

Tailoring Your Telemetry SystemBreak

Telemetry SecurityBreak

Troubleshooting Your Telemetry System

ISAWWATraining

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Page 3: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

ISAWWATraining

Part I

Telemetry Technology

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Page 4: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Telemetry Technology…Big Picture… What is the Purpose of Telemetry?

1. Automatic Control of Water Treatment and Distribution Processes.

2. Data Collection and Historical Trending.

3. Alarm Notifications.

4. Automated / Semi-Automated Report Generation.

5. Remote Access To Data.

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Page 5: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

1. Automatic Control of Water Treatment and Distribution Processes.

• Tower Level Sensing• Pump, Well ON/OFF Control• Valve OPEN/CLOSE Control• Flow Monitoring• Pressure Monitoring• Water Quality Monitoring: Chlorine, Turbidity, pH• Chemical Pump Control

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Page 6: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

2. Data Collection and Historical Trending.

• Water Consumption Reviews• Overnight Analysis – Leak Detection• Pump Flows Consistent With Past Performance?• Water Quality Checks – Chlorine, Turbidity, pH• Pressure Reviews – Too High Or Too Low?• Temperatures (Room, Cabinet) – Too High Or Too Low?• Utility Power Quality Trending• Treatment Chemical Tracking

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Page 7: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

3. Alarm Notifications.

• Automatic Delivery: SMS, Email, Telephone• Tank Levels: Too High, Too Low• Pressures: Too High, Too Low• Chlorine Levels: Too High, Too Low• Turbidity Levels: Too High• pH Levels: Too High, Too Low• Temperatures: Too High, Too Low• Power: Outages, Brownouts, Generator Run• Flood Detection: Buildings, Underground Vaults• Safety Alarms: Chlorine Gas Detection• Physical Security: Entry & Motion Detection

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Page 8: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

4. Automated / Semi-Automated Report Generation.

• Meter (Total Consumption) Readings• Water Quality: Chlorine, Turbidity, pH• Tank Levels• Pressure Readings

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Manual Data-Entry Eliminated.History Data Permanently Stored On Telemetry Server.

Automatic Generation Of Regulatory Compliance Reports (EPA).

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Page 10: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

5. Remote Access To Data.

• Alarms Delivered To Smart Phones• History Trends Available On Smart Phones, Laptops• Consultants Can Advise From A Distance

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Page 11: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Example SmartPhones:

• Microsoft SmartPhone

• Apple iPhone

• Blackberry

• Droid

• Others…

View Status, History, Alarms.

Sample iPhone

Graphics

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Page 12: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Telemetry Technology…Big Picture… What Are The Benefits Of Telemetry?

• Transit-Time Is Substantially Reduced.Overtime Is Minimized.

• With An Alarm System Integrated With Smart-Phones,The Detection Of Costly System Faults Is Accelerated.

• Physical Security At Unmanned Facilities Is Enhanced.

• Quality-Of-Life For The System Operators Is Improved.

• System Documentation Is Automated and Centralized.Access Is De-Centralized.

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Page 13: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Tank LevelPressurePressure Filter Head LossPressure/Level Transducer Status (Working/Fault)

Power (Monitor 3-Phase Voltages)Power ConsumptionPump Feedback (ON/OFF/FAIL)Accumulated Pump RuntimeGenerator Status (Running/OFF/Low-Fuel)Accumulated Generator Runtime

Meter ReadingFlow RateValve Position:

• Fully-Open• Fully-Closed• Open %

Chlorine ResidualTurbidityChemical Scales

FloodEntry (Physical Security)TemperatureCommunication Status

Chlorine / Miox Generation SystemsFilter SystemsVFD Systems

ISAWWATrainingTelemetry Technology…

What Does A Telemetry System Typically Monitor?

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Pump:• ON• OFF• VFD Speed

Valve:• Open• Close• Variable Position (Throttle)

Chemical Pump:• ON• OFF• Variable Speed (Flow-Proportional, Residual-Dependent)

Filter System:• Backwash

Automatic Failover Systems:• Pump Control• Low-Suction Cutout• Valve Control

Generator (Load Shedding)Enclosure Heater (Outdoor Units)

ISAWWATrainingTelemetry Technology…

What Does A Telemetry System Typically Control?

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Page 15: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

ISAWWATraining

Part II

Telemetry Components

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Page 16: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Telemetry Components… ISAWWATraining

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Page 17: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Computers, RTUs, PLCs

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I/O Modules/Channels:Discrete Digital I/O (Inputs/Outputs)Discrete Analog I/OGrouped I/O – EthernetGrouped I/O – Serial (RS-232 Point-To-Point, RS-485 Multi-Drop)Isolation

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Page 19: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Telemetry Radios

• Licensed (VHF, UHF)• Non-Licensed (Spread-Spectrum)

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Modems

Translation of Binary (1’s and 0’s) Into Signal Suitable For Transmission Over Radio, Fiber-Optic, Telephone Lines.

• Radio• Fiber Optic• Telephone Line

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Page 22: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Power Supplies

• Convert 120VAC Line Power Into Lower DC Voltages• For Electronics, Instrumentation, Computers, Radios.

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Switching Power Supply Technology (Electronic-Based) Linear Power

Supply Technology (Transformer-Based)© 1995-2014 COPYRIGHT

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Page 23: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Battery Backup

• UPS (Uninterruptible Power Supply)

• Computers Require Clean, Glitch-Free Power.Why?

• Eliminate Race Conditions

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Page 24: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Generators

• Automatic Transfer Switch?... Or Manual?• Fuel Options: Diesel, Natural Gas, LP

Monitoring/Alarming:

• ON/OFF Status• Fault Status• Accumulated Runtimes (Odometer)• Fuel Status• Automated Weekly Exercise

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Page 25: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Coaxial Cable

• Selected By Radio Frequency Band• Higher-Frequencies Thicker/Lower-Loss Cable Required

• Connectors: Recommend Soldering Over Crimping (Longevity)

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Page 26: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Grounding Systems

• Safety• All Major Components Grounded Prevents Ground Loops• Transient Voltage Surge Suppression Assistance

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Page 27: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Coaxial Lightning Arrestors

• Arrests Surges Due To Direct Lightning Strike On Antenna and/or Coaxial Cable

• Gas-Tube Technology

• Installed On Building or Enclosure Bulkhead

• Diverts Transient Energy To Ground

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Power Lightning Arrestors

• Installed On Incoming Utility Power• 3-Phase or Single-Phase• Diverts Transient Energy To Ground• Typically Feature ‘Working’ LED

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Page 29: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Pressure Transducers

• Non-Waterproof (In-Station)• Waterproof (Below-Grade Pit)• Submersible (Submerged In Tank)• Insulation, Oil-Seals, Heat Tape (Freeze Prevention)• Pressure Snubbers (Situational)• Differential (Filter Loss)• Temperature Compensation Technology For Consistent Accuracy• Generally Higher Cost ~ Better Accuracy

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Page 30: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Pressure Switches

• ON/OFF With Pressure• Low-Pressure: Switch Turns ON• High-Pressure: Switch Turns OFF• Adjustable Pressure• Adjustable Differential (Deadband)• Useful As Backup Control To Telemetry

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Page 31: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Flow Meters

• Totalization• Encoder Versus Pulse• Rate-of-Flow Measurement• Best Verification of Pump and Valve Operation• Feed Chemicals Proportional To Flow.

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Page 32: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Dual-Telemetry Systems For Transmitting

Metering Data To Seller’s And Buyer’s

Telemetry Systems.

Both Systems “See” Identical Data.

Enhances Communication & Collaboration.

Gateway Water Company /

Raccoon Water Company

Interconnect RTU’s

Interconnect

Master Meter

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Page 33: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Sensus 10” Propeller Meter

With “ICE” Encoder-Type Register.

Connected To EtherMeter™.

• Standard AWWA-Type Turbo & Mag-Meters

Combined With EtherMeters™.

• MODBUS-Based.

• Allows Absolute-Encoder-Based Totalizers

(No Pulse-Counting Errors)

• Plant & BPS Influent & Effluent Meters.

• Master (Custody-Transfer) Meters

In Distribution System.

• Daily Production And Process Monitoring.

• Satellite District Realtime Consumption

Monitoring.

Gateway Water Plant

(Sandoval, IL)

EtherMeterFlow MeterGateway

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Page 34: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

SensusBadger

Neptune

Itron/Actaris

Master Meter

… And Others…

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Solar-Power Intensive ProjectReduced Energy Costs ForWater District

Solar-Power Eliminates Electric ServiceHookup Fee And Monthly Bills.

Sensus

Badger

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Reduced Physical & Carbon Footprints For Master Meters.

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Page 37: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Monitoring Of Major FlowsAssists Early Leak-Detection…

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Page 38: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Relays

• Isolation• Logic Implementation

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Page 39: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Time-Delay Relays

• Isolation• Logic Implementation• Time-Delay To Filter Out Transient Pressure Effects

(eg Water Hammers)• Useful As Backup Control Component To Telemetry

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Page 40: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Temperature Sensors

• Thermocouples• Thermistors• RTDs

Monitor:

• Building Temps• Cabinet Temps• Pump Temps,

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Page 41: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Motors and Pumps

• ON/OFF Status• Fault Status• Accumulated Runtimes (Odometer)

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Page 42: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

ACL (Across-The-Line) Starters

• Simple• Relatively Inexpensive• ON/OFF Only

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Soft-Starters

• Ramp Voltage During Startup/Shutdown• Cost: ACL < Soft Starter < VFD

• Cannot Adjust Speed During Run

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Page 44: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

VFD’s: Variable Frequency Drives

• State-Of-The-Art.• Ramp Voltage and Frequency During Startup/Shutdown• Can Regulate Speed At Any Time During Run Cycle

(Not Only During Start-Up and Shut-Down)• Reduces Water Hammer• Adjustable Parameters:• Discharge Pressure Limiting• Back Pressure Sustaining• Flow Limiting• Digital Interface – Horsepower, Voltage, Amps, Fault Info

• Up-Front Cost: ACL < Soft Starter < VFDFuture Payoff In Energy Savings

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VFD Energy Savings…• Reduced Flow = Reduced Friction Losses• GPK: Gallons per Kilowatt-Hour (Derived from Flow Meter & VFD)• Utility Rebates Often Available

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Page 46: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

• Pump GPK ~ Auto MPG• See Blog Series

Page 47: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

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2 Wall-Mounted VFD’s

Page 48: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Motorized Fully-Open/Fully-Closed Valves

• Butterfly (1/4 Turn Actuator)• Gate (Multi-Turn Actuator)

Sample Applications:

• Elevated Tank Altitude Valve• Ground Storage Tank Altitude Valve

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Page 49: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Solenoid Valves

• Control Small-Pipe Flows (Pilot Tubes)• Often Used As Component In Diaphragm Valves

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Page 50: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Position-Controlled Valves

• Telemetry Controls Valve Position

• Motorized Butterfly – More robust remote control, power-dependent.

• Diaphragm/Solenoid – power fault-tolerant, more difficult to remote control via telemetry)

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Digitally-Controlled, High Performance Electric Butterfly Valves

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Advantages:Easily Controlled Via Telemetry.Parameters Easily Modified By Operator:

Back-Pressure Sustaining SettingFlow-Limiting SettingOpen/Close Pressures/Levels

Long Travel Time To Open/Close Possible.

Disadvantages:Requires Power (Generator)

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Advantages:Power-Independent (Sometimes)

Disadvantages:Requires Frequent Cleanings/Maintenance

(Especially With Hard Water).Digital Control Is Expensive/Complex.Limited Travel Time To Open/Close.

Diaphragm-Based Control Valve

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Page 53: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Hybrid Throttled Valves

• OPEN/CLOSE Telemetry Control• Valve Either: (1) Fully-Closed or (2) Valve Partially-Open• No Throttling/Regulation Action

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Page 54: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Chemical Feeders

• Liquid Chemical Pumps• Chlorine Gas Feeders• Chem Feed-Rate Feedback Possible

Feed Rate:

• Constant Flow• Flow-Proportional (Telemetry)• Flow/Demand-Proportional (Telemetry)

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Chemical Scales

• Telemetry-Monitored Chemical Scales Provide Chemical Consumption Historical Data

• Chlorine (Liquid, Gas), Ammonia, Fluoride

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Page 56: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Panel Heaters

• Protection Against Freezing• Protection Against Condensation• Heat Tape For Sensing Lines• Light Bulb Heater

Design Notes:

• Telemetry Systems Electronic-Intensive(Computers, VFD’s, Interfaces, etc)

• New Building Designs: AC and Heating• Ensure Adequate Ventilation

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Programmed Control Logic

• Provides Rules Of Operation• Sequential Instruction List• Ladder Logic

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Control Panel Operator Input

• Push Buttons• Selector Switches• Keypads

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Control Panel Operator Display

• Pilot Lamps• LED/LCD Displays• Flat-Panel Graphical Displays

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Industrial PC-Compatible

RTU Processor

Biddleborn Booster Pump Station

Washington County (IL) Water Company

Metering Inputs

Discrete Inputs & Outputs

Analog Inputs & Outputs

Industrial I/O

Industrial

Radio-Modem

Battery Backup (UPS)

NEMA-Rated Industrial

Motor Control Center

TVSS (Surge Suppression)

Thin-Client

UNIX Terminal

Interface

Regulated DC

Power Supplies

Operator Interface /

Troubleshooting Port

Manual

Controls

Automatic Failover

Backup Control System

Programmable Logic

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Desktop Computer/Server

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Software For Desktop Computer/Server

• Data Collection• Graphical Presentation• History Trending• Alarm Delivery• Remote Access Server• Vendor Service Console

(Updates, Upgrades,…)

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Firewalls / Routers

• Provides Security Buffer Between SCADA Computer and Internet

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Operators

Engineer

Telemetry Vendor

and Technicians

Field

Personnel

The Internet

Desktop (Traditional)

Telemetry ServerCommunication, Command

& Control

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Firewall

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Part III

Tailoring YourTelemetry System

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Tailoring Your Telemetry System… ISAWWATraining

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Expandable or Fixed-I/O?

• Fixed I/O Less Expensive Up FrontNot Easily GrownLess Logic Flexibility

• Expandable I/O More Expensive Up FrontMore Easily GrownMore Logic Flexibility

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Page 69: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Base Hardware

• RTU• Computer• PLC

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Communication Infrastructure?

• Radio• Fiber Optic• Telco Line• Cellular

Considerations:

• Up-Front Costs• Ongoing (Monthly) Costs• Reliability

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I/O Points List

• What points do you want to monitor?• What equipment do you want to control?• I/O Count: 1st Major Cost Driver For Project

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• Control Logic Laws / Sequencing

• The Automated Decision-Making Aspect Of The Telemetry System.

• Any Expected Logical Variations Should Be Handled By A Generous Collection Of Operator Setpoints.

• Complexity Of Control Logic: 2nd Major Cost Driver For Project

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Define Control Panel Interfaces

• Pilot Lamps• Computer LCD Displays• Manual Selector Switches (eg. Hand-Off-Auto)• Push Buttons

Strongly Recommended:

• Any Station Should Be Able To Be CompletelyOperated Using Only Manual Controls(In Case Of Telemetry Fault).

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Define Desktop/Server Computer Interfaces

• Realtime Display Windows• History Trending Windows• Setpoint Modification Windows• Alarm Modification Windows

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Page 75: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Failover Operations

If The Telemetry System (Or A Component) Fails, How DoesThe System Operate?

• ManualSelector Switches, Push-Buttons, Gauges

• Semi-AutomaticOperator Must Visit Station To Enable Backup Automatic Controls

• AutomaticTelemetry System Self-Detects Fault, And Automatically TransfersInto Backup Control Operation. Example – Tower Transducer Fault.

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Page 76: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Protecting Against Power Transients & Loss

• Grounding

• Transient Voltage Surge Suppression

• Not A Question Of “Should I Implement?”…But Rather “How Much Should I Implement?”.

• Battery Backup (UPS) At All Sites.

• Generators At Critical Sites: Plants, Wells, Intakes, Pumping Stations.

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Documentation and Training

• Component Documentation(Helps With Future Maintenance & Replacements)

• Wiring Diagrams(Helps With Future Troubleshooting)

• Logical Operation Description(Helps For Training Future New-Hire Operators)

• Security Procedures

• Training At Startup/CommissioningFollow-Up Training Also Recommended

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ISAWWATraining

Part IV

Telemetry Security

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Telemetry Security… ISAWWATraining

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Page 80: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Physical Security

• If No Physical Security, Then Cyber-Security Cannot Be Implemented. Why?

• Door & Padlock Keys

• Combinations

• Smart-Cards

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Remote & Local Access Security

• Username/Strong-Password Credentialed Authentication

• Software & Hardware Firewalls Prevent Undesirable Types Of Access

• Water Utility Controls All User Access

• Multiple Activity Logs Should Detail Operator Access Sessions

• Various Permission-Levels For Operator Access

• Minimize List Of Personnel Authorized For System Access

• Security Procedures & Training Must Be Followed !!!

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Page 82: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Local Communication Infrastructure Security

• Secure The RTU-RTU Communications That Take Place Via Radio, Telco, Cellular, Fiber-Optic

• Authentication (No Man-In-The-Middle Attacks)

• Encryption (If Transmitted Data Is Sensitive)

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Page 83: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Computer Security Procedures

• Must Be Documented

• Review & Re-Evaluate The Procedures Regularly

• Security Procedures Should Evolve. Why?

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1. DO NOT USE THE TELEMETRY COMPUTER FOR NON-TELEMETRY PURPOSES!

2. INSTALL SECURITY UPDATES FROM THE OPERATING SYSTEM VENDOR (EG MICROSOFT) FREQUENTLY AND REGULARLY.

3. DO NOT INSTALL 3RD PARTY SOFTWARE ON THE TELEMETRY COMPUTER. DO NOT ADD EXTRA HARDWARE TO THE COMPUTER.

DO NOT PLUG USB MEMORY STICKS INTO THE COMPUTER.

4. NEVER REVEAL A USERNAME/PASSWORD PAIR TO ANOTHER PERSON.

5. IF A USERNAME/PASSWORD PAIR IS SUSPECTED TO HAVE BEEN COMPROMISED, OR IF AN EMPLOYEE WHO HAD ACCESS TO

THE SYSTEM IS TERMINATED – THEN DELETE HIS/HER USERNAME/PASSWORD FROM THE SYSTEM IMMEDIATELY... AND UNTIL THIS ACTION IS TAKEN, DISCONNECT THE SCADA SYSTEM FROM THE INTERNET OR TELEPHONE LINE IMMEDIATELY.

6. DO NOT ADD EXTRA USER ACCOUNTS TO THE COMPUTER’S OPERATING SYSTEM.

7. ONLY PROVIDE TELEMETRY SYSTEM ACCESS TO PERSONNEL WHOSE JOB REQUIRES IT; AND ONLY PROVIDE THE MINIMUM

FUNCTIONALITY THAT EACH PERSON REQUIRES.

8. REGULARLY REVIEW THE ACCESS & ACTIVITY LOGS.

9. IF UNCERTAIN, CALL YOUR TELEMETRY VENDOR OR CONSULTANT FOR A CONSULTATION.

10. IF SECURITY TELEMETRY SECURITY PROCEDURES ARE NOT BEING FOLLOWED, THEN DISCONNECT FROM THE INTERNET!

Example Telemetry Security Procedures (Condensed):

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ISAWWATraining

Part V

Troubleshooting YourTelemetry System

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Troubleshooting A System… ISAWWATraining

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Page 87: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Step 1: Determining The Problem, & Who To Call

Telemetry ContractorElectricianPower Utility

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Page 88: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

In-Panel Troubleshooting/Analysis?

Know Your Limitations.

Qualified and Comfortable Working WithinA Control Panel With A Volt-Meter?

If Not, Do Not Risk Injury – Call In Support.

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Eyeball View:

Power In The Control Panel?Which Lights/LED’s ON?Which Lights/LED’s Blinking?Error Codes?

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Common Issues –A telemetry site (water tower, pumping station, plant) stopped communicating or working.

RTU Equipment ON?Radio Equipment ON?UPS (Battery Backup) ON?

Did failure occur during a storm?• RTU Electronics Lightning-Damaged?• Antenna and/or Coaxial Cable Wind-Damaged?

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Page 91: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Common Issues –Pressure Transducer Failed.

Did failure occur during a storm?• Transducer Electronics Lightning-Damaged?

Transducer Submerged In Below-Grade Pit?• Transducer Suffered From Water Ingress?

Freezing Weather Conditions?• Transducer Over-Pressurized From Sensing Line Freeze-Up?• If Freeze-Up… Insufficient Insulation? Heat Tape Failure? Oil-Seal Failure?

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Page 92: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Common Issues –Pressure Transducer Failed.

What Is Nature Of Fault?• Transmitting “Zero” Reading?... Or Reading Not Changing?

Did failure occur during a storm?• Transducer Electronics Lightning-Damaged?

Transducer Submerged In Below-Grade Pit?• Transducer Suffered From Water Ingress?

Freezing Weather Conditions?• Transducer Over-Pressurized From Sensing Line Freeze-Up?• If Freeze-Up… Insufficient Insulation? Heat Tape Failure? Oil-Seal Failure?

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Common Issues –Variable Frequency Drive Failed.

VFD Fault Code Displayed On LCD Display?• Record the Fault Code. VFD Manual Or Supplier Can Help Decipher.

(eg Over-Voltage, Over-Current)

Did failure occur during a storm?• VFD Electronics Lightning-Damaged?

VFD Faults Can Often Be Reset• Depress Reset Button.

Recurrent VFD Faults?• Underlying Problem Should Be Discovered And Addressed.

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Common Issues –Communication Fault.

Triangulate, If Possible, The Location Of The Problem.

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Common Issues –Communication Fault.

Triangulate, If Possible, The Location Of The Problem.

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Common Issues –RTU/Computer Fault.

Usually No LEDs ON.Sometimes, LEDs ON – But Not Blinking.

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Common Issues –Radio Fault.

Power LED ON?• If NO, Possible Power Supply Failure (Not Radio Failure).• If NO, Possible Radio Internet Fuse Blown (Repair Possible).• If YES, Possible Electronic Circuit Failure.

‘RECEIVE’ LED Steady?• If YES, Interference From Within Or Wihout (Usually Within).

‘TRANSMIT’ LED Steady?• If YES, Transmitter Locked ON. Could be caused by faulty radio, modem, RTU/Computer.

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Page 98: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Common Issues –Pump (or Valve) Short-Cycling ON/OFF Too Quickly.

Setpoint Problem?• Water Tower ON/OFF Setpoints Too Close Together?• Or Pressure ON/OFF Setpoints Too Close Together?

Pressure Transducer Problem?• Transducer Malfunctioning.• Electrical Noise Causing Readings To Jump High/Low.

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Page 99: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Common Issues –Pump Speed Oscillating Up And Down Too Rapidly.

Gain Setpoint Problem?• Gain Is Set Too High

Explanation Of “Feedback Gain”• Automobile Cruise Control Example

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Common Issues –Throttling Valve Oscillating Open and Closed Too Rapidly.

Gain Setpoint Problem?• Gain Is Set Too High

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Common Issues –Pump Speed Not Ramping Up and Down Quickly Enough.Telemetry Not Properly Maintaining Pressure (or Flow) Setting.

Gain Setpoint Problem?• Gain Is Set Too Low

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Common Issues –Valve Position Not Adjusting Quickly Enough.Telemetry Not Properly Maintaining Pressure (or Flow) Setting.

Gain Setpoint Problem?• Gain Is Set Too Low

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Page 103: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Common Issues –Battery Backup (UPS Fault).

Does Not Keep RTU/Computer Up And RunningDuring Power Outage?• If NO, Possible Internal Battery Failure (Replace Battery)• If NO, Possible UPS Unit Failure (Replace Entire Unit)NOTE! – Batteries Require Special Disposal/Recycling.

How To Test For UPS Fault?• Simulate Outage By “Pulling The Plug”.

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Page 104: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

Remote Access Help, Reduce Travel Expenses –

Via Internet Or Telephone Modem

Telemetry Vendor, Consultant, Engineer

Share Historical Trending Charts

Troubleshooting Advice

Install Updates/Upgrades

Modify Programming

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Page 105: AWWA Telemetry Training Course. March 2015. O'Fallon, IL

ISAWWATrainingConclusion

Thank You!

Jim MimlitzNavionics Research Inc.wireless-telemetry.com

Telemetry Educational Blog:wireless-telemetry.com/blog

Telemetry Educational Newsletter:wireless-telemetry.com/signup/signup.htm

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