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garments dyeinggarments dyeing

GARMENT DYEINGGARMENT DYEING

Garment dyeing is a process by which we can apply color on to the garment/ apparel. It is basically done on grey garment. Colored garments are not used for garments dyeing.

Reason for Reason for Garment Garment dyeingdyeing

a) To change the outlook of the garments by applying color/ dyes.

b) To produce fashionable garment.

c) Best way to achieved relaxed, casual look.

Reason for Reason for Garment Garment dyeingdyeing

f) Ability to create special effects such as tie dyed, pigment dyed and washed down in a single process etc.

g) A major drawback with this approach is the risk associated with carrying a large inventory of a particular style or color in today's dynamic market.

Flow processFlow process of garments of garments dyeingdyeing by reactive dyesby reactive dyes

CategoriesCategories ofof GarmentGarment DyeingDyeingThe entire garment dyeing activities may be

broken down in to four categories:a) Fully fashioned garment dyeing carried out by

major dyers and finishers b)Cut and sewn garment covering woven and

knitted fabrics.c) Dyeing of 100% cotton goods for boutique trade

suitable for hand washing. And d)Washing, desizing, bleaching denim goods,

leading to stone wash, snow wash, over dyeing and highlighting effects.

AdvantagesAdvantages ofof GarmentGarment Dyeing Dyeing

Flexibility towards fast changing market trends Quick response and rapid turnaround Flexibility towards dye shades and finishes Flexibility of lot size Flexibility of items to be dyed Comparatively less rejection Low inventory Less capital investments Fancy effects Handling of smaller lots economically. Enables various special effects to achieve

DisadvantagesDisadvantages ofof GarmentGarment DyeingDyeing

Labor intensive process and requires thorough checking of every piece

Higher “seconds” rate Poor appearance Poor reproducibility of shades Special care in the selection of fittings More material handling High cost of processing

TechniqueTechnique usedused forfor GarmentGarment dyeingdyeing

1. Tie dyeing 2. Dip dyeing 3. Spray dyeing 4. Tinting & Over dyeing 5. Cold dyeing 6. High white dyeing 7. Washable dyeing 8. Reverse dyeing9. Top dyeing

It is basically done in cotton knitted garments to create multi colorful appearance

Dip dyeing process

Tie dyeing process

dipping the ends of the garment into either a naturally colored dye or a bright colored dye. Fading of color shade appears.

Washable dyeing

High-White dyeing

This is special dye. Combining reactive and direct dye they create new chromophore.

After normal wash if we use pp spray a yellowish tone is visible. But if we dye this way after pp spray the perfect white tone appears

If we use washable dye then no need to enzyme or acid wash to get uneven shed, but which had to done after normal wash

TintingTinting && OverOver dyeingdyeing

Tinting: In apparel manufacturing when very small amount of dyes are applied on after washed garment to change outlook as well as for producing fashionable garments. Tinting is applied on some specific area of garments.

Over dyeing: Garment over dye is another technique to get desired color on fully fashioned cloths. Some colorful twill garments are frequently changed into different color from basic color then over dyeing technique is applied.

cold dyeing process

over dyeing process

To dye for a 2nd or 3rd time with a different color. It is such a redrawing way of rescuing an ugly or unsatisfactory colored cloth

It is also known as oil dyeing. By this dyeing we get different look in face and back.

spray dyeing process

We may get old looking by spray dyeing. Pigment black, yellow, red etc. colors are sprayed by spray gun.

Also known as garment top dyeing. In top dyeing process Only top side of garment is dyed with reactive or direct dye

Top dyeing process