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Topics
Introduction
ICSS Concept & Features
ICSS Key Components
Conclusion
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ICSS System Architecture
CCR
SafetyDCS
Instrument Room
SafetyDCS
RDS
Vnet /IP Network
Vnet/IPNetwork
SafetyDCS
Vnet /IP Network
SafetyDCS
RDS
Vnet /IP Network
Well heads Well heads
SafetyDCS
Vnet /IP Network
Vnet/IPNetwork
DCS Safety DCS Safety
Vnet/IP Network Vnet/IP Network
SAR2-SS1
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CENTUM VP System Configuration – Major components
• Single WindowOperation
• Integrated• Scalable• Reliable
• Open
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network
FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
RTU/PLC
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
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True integration of safety system with DCS – Common architecture simplifies engineering
– Common HMI improves operational efficiency
Alarm integration
Operational integration
ProSafe-RS Integrated Safety System safeguards your plant andoperations
Yokogawa and the Digital Oil Field Single Window Operation
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Digitally Enabled
Cyber Certification Reliable
Programming Languages
Network Fault Tolerant
Lost datawasrecovered
Commns. Independent Application Portfolio
Proven Experience
In all Process Plants &
pipelines
DNA
99.99999%
Intelligent Controller
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<Customer Presentation, Kuwait >Copyright © YMA<JAN 2014>
- 7 -
Central Processing Facility
ControllerController UNIFIED GATEWAY (UGS)UNIFIED GATEWAY (UGS)
New ApproachNew Approach
AB PLC STARDOM3rd Party PLC3rd Party PLC3rd Party PLC
Simplified architecture for all subsystems- Unified interface engineering- Facilitate easier change management- Various Interface available
• MODBUS TCP, MODBUS RTU• EtherNet/IP• OPC DA and OPC AE
- STARDOM controller without OPC server- ADL is available between FCS and UGS- Redundant configuration
Unified Gateway Station
OPCServer Modbus EtherNet/IP
OPCServer
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CENTUM VP is available from small to large scale DCS
Max. No.ofDomains: 31
Max. System ConfigurationMax. Domain
Configuration
Max. No. of Tags : 100,000 per HIS
Max. No. of Stations : 64
Min. Configuration
System Sizing
Total number of stations (FCS + HIS) per domain : 64 stations (Total 1024 /system)
Maximum number of domains : 31 domains
Total tag capacity per system : 1,000,000 tags
Yokogawa and the Digital Oil Field Scalable System
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Pair & Spare CPU Architecture
Both CPU modules are processing independently, so CENTUMachieves real bumpless switchover (For Redundancy purpose)
A pair of CPU chips is on
each CPU module – Each CPU is processing
independently
Result checking
– Processed results ofCPUs are every timecompared each other
– If the results are notcongruous, control
switches to the stand-bymodule(To avoid the effect
of transient error)
Vnet/IP I/F
Power card Power card
Coupler Coupler
Vnet/IP
I/O bus
C o m p a
r a t o r
IO busI/F
CPU module CPU module
IO busI/F
CPU 1
CPU 2
CPU 1
CPU 2
C o m p a
r a t o r
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Vnet/IP I/F
Main
memorywithECC
Main
memorywithECC
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Input CPU Output
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
SIL3
Versatile Redundant Options - VMR
Redundancy for Enhanced Availability with noSIL Degradation.
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Oil & Gas References
User Loc Scope HardI/Os
Value
KHURAIS CPF KSA ICSS-PCS 30,000 20M+
ADCO ASAB UAE ICSS 20,000 12M+
HAWIYAH GASPLANT
KSA ICSSBROWNFIELD EPIC
35,000 30M+
PS2, PS3 QATAR ICSSBROWNFIELD EPIC
5,000 17M+
PDO KAUTHER OMAN ICSS 7,000 5M+
EL MERK ALGERIA ICSSSCADA
28,000 10M+
ADMA OPCOSARB/ULFFD/A NSFFD
UAE ICSSMAC 65,000 50M+
ZADCOUZ750K
UAE ICSSMAC
45,000 30M+
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Real time Control network (Vnet/IP)
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CFCS
COPSF-Bus
250 KBPSDual
RedundantToken Pass
CENTUM
CFCD
1MBPSDual
RedundantToken Pass
1975
CFFS
HF-Bus
CENTUM-XL
EOPS
CFCS EFCD
ENGSCOPS2
CENTUM V
CFCS2
COPSV
CFCD2
1983 1988PFCS
KFCSLFCS
ABC
CENTUM CS
ICS
EWSPICS
V net
10 MBPSDual
RedundantToken Pass
HIS
CENTUM CS3000
AVR
FFCS
HIS
CENTUM CS 3000R31998
2001 2005
1993 HIS
CENTUM VP
Vnet/IP
2008
FFCS
1GbpsDual
Redundant
HIS
Vnet/IP
2011
FCS
1GbpsDual
Redundant
UGS
350MHz, 128MB
New ESB modules
14 Nodes, 50 KM
FCS
Evolution of CENTUM - 39 years of Heritage
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Open
Real-timeReliable
Control Network (Vnet/IP)
-Vnet/IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network
FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
Subsystems
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
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Multiple-domain configuration for Vnet /IPIP
Domain 2 Domain 3 Domain 4
Vnet/IP
Domain 1 L3 switch
Vnet/IP Vnet/IP Vnet/IP
HISHIS/ENGHISHIS HISHIS/ENG
ENG HIS SENG
ICSS System Architecture – Domain Structure
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Field Control Station (FCS)
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Field Control Station (FCS)
-Vnet/IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network
FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
Subsystems
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
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Yokogawa DCS Solutions –System Architecture
Maximum FIO Nodes / FCU14 (includes the FCU node)
Maximum Local FIO Nodes10
Maximum Remote FIO Nodes13/FCU - 8/remote bus line
Bus 1
Bus 2
L2 Router
RedundantPowerSupplies
Redundant Controllers &
Vnet/IP Communications
Local I/O Bus – 128 Mbps
Redundant NodeInterface Units
Field Control Unit (FCU)
Local FIO Node (FIO)
Local FIO Node (FIO)
Vnet/IP Data Highway –1 Gbps
Remote I/O Bus –50 km max
Open
Real-time
Reliable
Remote I/O Bus – 128 Mbps
Maximum FIO Nodes / FCU14 (includes the FCU node)
Maximum Local FIO Nodes10
Maximum Remote FIO Nodes
13/FCU - 8/remote bus line
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FCS (Field Control Station)
High availability process controller
– Seven 9’s (99.9999959) hardware availability
– Pair & Spare technology forhigher control loop availability
Large capacity Controller
– One controller handles 1,760 analog signals and 4,096 digital signals
– Various field digital protocols can be handled
• Foundation Fieldbus, ISA100, PROFIBUS, EtherNet/IP, HART, etc
– Up to 13 extra I/O racks
– Up to 50km distance remote I/O rack
Various types of control functions available
– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc
– 7,000 functions work on a controller
Self-Independent controller
– All the control application runs in the highly reliable controller hardware
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Key-Technologies for Highly Available FCS
Extremely low failure rate design of each hardware
Self-diagnosis function. – Each portion is checked just before working. – If some abnormalities are detected, the module set its status flag as FALSE
Dual hardware configuration. – Each of dual hardware components is checking the status flags of the partner
hardware through backplane bus
Real-time abnormality detectingSeamless switching. – Immediately switching from the active module to the stand-by module
without affecting the input / output for process.
Hot swapping – Abnormal modules can be removed and spare modules can be insertedinstead without stopping any other input/output or any other hardware.
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Pair & Spare CPU Architecture
Both CPU modules are processing independently, so CENTUMachieves real bumpless switchover (For Redundancy purpose)
A pair of CPU chips is on
each CPU module – Each CPU is processingindependently
Result checking
– Processed results of
CPUs are every timecompared each other
– If the results are notcongruous, controlswitches to the stand-bymodule(To avoid the effect
of transient error)
Vnet/IP I/F
Power card Power card
Coupler Coupler
Vnet/IP
I/O bus
C o m p a r a t o r
IO busI/F
CPU module CPU module
IO busI/F
CPU 1
CPU 2
CPU 1
CPU 2
C o m p a r a t o r
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Vnet/IP I/F
Main
memorywithECC
Main
memorywithECC
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ProSafe-RS
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Field Control Station (FCS)
-Vnet/IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network
FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
Subsystems
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
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Topics
ProSafe-RS Positioning
Certification
Key ComponentsSafety Architectures & Redundancy
Diagnostics
Advanced Features
Conclusion.
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SIL 4
HIPPS
sub seanuclear
SIL 3SIL 2SIL 1
ESD
PSDF&G
PSDF&G AssetProtection
No SIL
Control
Safety Product Positioning
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First certified for SIL3applications by TÜV
Rheinland
on 10th March, 2005.
Visit TÜV homepagehttp://www.tuvasi.com/
TÜV Certification
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ESD, PSD, BMS and F&G included.
Certified Applications
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Logic Solver Components
SCS (Safety Control Station) comprises – one SCU (Safety Control Unit) – SNUs (Safety Node Units)
110 I/O modules can be mounted – More than 1500 I/O points per SCS – Redundant 800 points /100mS scan
Safety communication can beestablished between different SCS via Vnet, V net/IP – Safety communication data is protected
by CRC, Seq.No, time stamp, SRC/DSTadd.
Transferring the safety I/O databetween CPU module and I/O modulesvia ESB/SB Bus (Safety I/O Bus)
Communication data between CPU andI/O is also protected.
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Versatile Modular Redundancy
Multiple redundant configuration areavailable – Fully single – Fully redundant – Partially redundant
Redundant switch over is controlled byeach redundant pair, not controlled by
processor module. (partial switch over) – Power supply module – V net interface unit – I/O Bus (SB-Bus) interface module are
always in redundant.
Fully Redundant
Partially Redundant Fully Single
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0-5Km 5-50Km
Master SNT401 SNT411
Slave SNT501 SNT511
CPU node(SSC50□)
IO node(SNB10D)
Max 50km, 9xSNB10D
ESBbus
ESBbus
Optical fiber max 50km x 4 (2 pairs)
IO node(SNB10D)
IO node(SNB10D)
V-net/IP
Remote IO
Distance up to 50km
– only for Vnet/IP SCS
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Highly Scalable Architecture
Distribution on Vnet 64 stations in a domain – 100 thousand tags
1000 I/O per CPU rack plus I/O racks
50 I/O per CPU rack
.
Total 14 racks
V net/IP
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Single CPU module
Single Input module Single Output module
InputCircuit, MPU
Circuit, MPU
CPUMPU, memory
MPU, memory
OutputCircuit, MPU
Circuit, MPU
Single SIL3
SIL3 with single Input-CPU-Output modules
– Internal redundancy inside module using proven “Pair & Spare” concept from Centum DCS
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Redundant CPU module
Redundant Input module Redundant Output module
InputCircuit, MPU
Circuit, MPU
CPUMPU, memory
MPU, memory
OutputCircuit, MPU
Circuit, MPU
InputCircuit, MPU
Circuit, MPU
CPUMPU, memory
MPU, memory
OutputCircuit, MPU
Circuit, MPU
Increased Availability With No SIL Degradation
High availability via redundant CPU & I/O module
– Proven redundant technology from Centum DCS
– Redundant options are selectable part by part!
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Integrated Control & Safety
DCS and SIS share the VnetDCS and SIS are integrated physically, segregatedlogically.
L3Switch
Repeater
L3Switch
ENG HIS SENG
OpticalRepeater
Vnet/IPDomain A
SafetyController
Vnet/IPDomain B
Vnet/IP
Domain C
OpticalRepeater
FCS
FCS
FCS
SafetyENG HIS/ENG
SENG
FCSSafetyController
SafetyController
SafetyController
SafetyController
SafetyController
FCS
L3Switch
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Vnet/IP
Centum VP HIS
Centum VP FCSSafety Controller (SCS)
Safety Comm. Vnet comm.
1
2
7
Safety Layer
S. Data
N. Data
1
2
7
Safety Layer
S. Data
N. Data
1
2
7
N. Data
Communication on Vnet/IP
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AIO with
FF/HART
PST
SIL3 AIO
with HART
Plant Resource Manager
Diagnostic information of field equipments by FF/HART
SafetyValves
ControlValves
from PST package
Advanced Features
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Integration with other systems
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Field Control Station (FCS)
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network
FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
Subsystems
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
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Challenges for multiple sub-systems integration
Central Processing Facility
ControllerController OPCClientOPC
ClientOPC
ClientOPC
ClientOPC
ClientOPC
Client
ModbusRTU
ModbusTCP
OPCServer
OPCServer
OPCServer
Traditional ApproachTraditional Approach
AB PLC STARDOM3rd Party PLC3rd Party PLC3rd Party PLC
- Complex architecturedepending on subsystem
- Complex engineering- Cumbersome change
management
ifi d i
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Central Processing Facility
ControllerController UNIFIED GATEWAY (UGS)UNIFIED GATEWAY (UGS)
New ApproachNew Approach
AB PLC STARDOM3rd Party PLC3rd Party PLC3rd Party PLC
Simplified architecture for all subsystems- Unified interface engineering- Facilitate easier change management- Various Interface available
• MODBUS TCP, MODBUS RTU• EtherNet/IP• OPC DA and OPC AE
- STARDOM controller without OPC server- ADL is available between FCS and UGS- Redundant configuration
Unified Gateway Station
OPCServer Modbus EtherNet/IP
OPC
Server
Fi ld Di it l C i ti P t l
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PROFIBUS-DP
ALP111 PROFIBUS-DPModule• Redundant Configuration is available.
DeviceNet
Control Logix
PLC-5
SLC500
CIP
ALE111 Ethernet Communications
Module•EtherNet/IP (CIP)
•Modbus TCP
•PLC-5/SLC500 Ethernet Communication
Linking Device
Modbus/TCP
Field Digital Communication Protocols
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Operation and Monitoring
CENTUM VP System Configuration major components
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CENTUM VP System Configuration – major components
-Vnet/IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IPReal-time Control Network FCS
Open DisplayStyle Console
HIS
EnclosedDisplay StyleConsole HIS
ESD / F&G
Client PC
Safety InstrumentedSystem Controller
Subsystems
Asset managementstation
ExaOPC
(OPC server)ProSafe-RS
SENGTSE serveran/or ENG
Desktoptype HISPRM
ProSafe-RS
SCS
EthernetExaQuantum
(PIMS)
3rd party wireless gateway
Unified GatewayStation (UGS)
Sub system gateway
Features of HIS (Operation Station)
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<Document Number>
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Features of HIS (Operation Station)
Large Capacity ( No License ) – Max. No. of Tags: 1,000,000 per system – Max. Graphic Displays: 4,000 per HIS – Real-time trend Points: 3,328 per HIS
Operation environment – Single, dual, Quad LCD. – Desktop, Solid Style Console, and Open Style Console – Latest Microsoft Windows OS platform
Performance and functionfor achieving real-time plant operation – 1 second graphic call up – 1 second screen refresh – Real-time trend time based at Controller – 1 msec SOE at IO level – Frame display – Window History function
Real-time Alarm Management View
HIS Screen Overview
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System Message Banner – Buttons to call-up the alarm & event dialogs quickly
– Latest 3 alarm messages are always displayed in real-time
Navigation – Graphics & trend
views are arranged in
a hierarchy display – Alarm status are
shown as the icon color
Favorite – Frequently used views
can be registered byoperators’ drag & drop
Operation History – Last 20 call-upoperations are listed
– Double-click the listedoperation to call up thesame view again Graphics, trend graphs and other views are displayed
HIS Screen Overview
Alarm Handling
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Alarm Handling
Real-time Alarm View (CAMS) – Both process alarm and system alarm are covered
– Alarms from the ProSafe-RS safety system and from the PRM Plant AssetManagement system are also covered
– A single operation is required to call up the related dialogs
– The functions to reduce the operators’ overload to avoid overlook of
important alarms are available
• Filtering, Eclipsing, Suppression, Shelving
– Alarm engineering is available in the standard engineering function
Alarm Set-point Management – The set-points are managed in a master database
• Master database is initiated in the alarm design phase
• Master database can be downloaded to the HIS, FCS
• The function to show the deviations clearly between the master and the
current alarm set-points is available on the HIS• Import function to reflect the current set-points to the master database is
available for process improvement purpose
Real-time Alarm View (CAMS)
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Click blinking icons
to open the CAMS View
Shelving Pane – Non-urgent alarms
can be shelved in temporary
– Operators can concentrateto the alarms which requiresurgent actions
The latest three alarms
are always shown
Alarm list is shown here
Filter Pane – Based on the priority, consequence, tag, etc
– Only the related alarm message for the operator can beshown to reduce the workload.
Real-time Alarm View (CAMS)
Trend Graph Display Example
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Trend line Assignment – Drag & Drop to assign the data points
from any trend blocks on a trend view
Index – Up to three indexes can be displayed
– Data values on the trend graphs can be checked
Faceplate Display – Click the Legend Area, then the Faceplate is
shown next to the trend graph view
Legend Area – Assigned data points and the current data are shown
– Check/Uncheck to show/hide trend line
Trend Graph Display Example
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Engineering Function
Quick & High-quality Engineering
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Quick & High quality Engineering
Minimized shutdown time or reconstruction
– The longer time links the larger financial disadvantage
CENTUM VP provides the following configuration environment
– Total Project management.
– Reuse of configuration data
– Multiple Engineers can work simultaneously.
– On-line maintenance.
– DCS Tag equalization for Historian
Advanced Debugging for Project Database
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Actual plant
ooo
FCS
Field devices
HIS
FCSSimulator
Autowiring
Virtual test
For HIS, this
pretends FCS
For FCSsimulator, this pretends theactual plant.
Memory in PC
Normal operation isavailable.
Virtual input iscreated from theoutput from FCSsimulator.
Target test
Autowiring
ooo
FCS
For FCS, this pretends the
actual plant.
Virtual input iscreated from theoutput from FCS
FCS memory
Start up ! (Actual plant)
ooo
FCS
Field devices
gg g j
Virtual test – Check simple entry mistakes.
– Try new control logic.
– Check graphic work
– Operator training
Target test
– Check actual FCS CPU performance
– Check the actual relationshipamong each station.
DCS and ESD Integrated simulation
OTS platform readily availableMinimum check at Start up !
Safety Integration
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y g
DCS and SIS are ’truly integrated’
– SIS and DCS data are within the same window
– SIS data can be used in the FCS
– Integrated SIS & DCS Sequence of Event (SOE) data
Integrated Monitoring- Faceplate- Trend- Graphic- System status- Alarm- SOE
FCS and SCS information integrated
SOE Viewer
SCS FCS
System status
CENTUM VP FCSProSafe-RS SCS
CENTUM VP
Time sharedon the samenetwork
SIS data can beused in FCS
Vnet/IPSCSFCS
SCS and FCS Faceplates
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Yokogawa’s PRM (Asset Management)
Field Devices – Data flow to PRM
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Color Status for Field Devices in Maintenance Alarm
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Icon Detail
(Green) Healthy by Device Patrol
(Red) Maintenance alarming
by Device patrol
(Yellow) Maintenance Warning
By Device patrol
(Gray) Communication failure
(White) Status not yet confirmed
(Background
Gray)
Alarm Off
Un-confirmed alarm
Status icon display in Navigator windows
Plant View Network View
New
NAMUR Recommendation NE107 (FF-912)
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There are four alarm categories defined as per the NE-107 specification, Failed (Failure), Off-Specification (Outof Specification), Maintenance (Maintenance Required),and Check function (Check Function).
System 1 Event Messages
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View System 1 event messages as PRM maintenance alarms inPRM
Integration with GE Energy’s System 1
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Machinery
condition
monitoring
PRM monitors asset conditions
PRM navigator panel
displays statusof System1.
Call Detail panel
of System1
Plant Asset Data Integration
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Device informationcan be called-up
Device diagnostic
information
Device status
Help
Result of device Diagnosis
Multi Valve Vendor PST Scheduler
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Multi-vendor
ESD ValvesGrouped per Process area
Time scale from minutes to a year
Results & Coming Schedule
Calendar basedScheduling
PST Notification
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Maintenance Alarm Message in PRM
Operation Guidance Message in CENTUM HIS
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Yokogawa FF Solutions
Foundation Fieldbus on CENTUM VP
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<Document Number>Copyright © Yokogawa Electric Corporation<date/time> - 67 -
V net
H1 Fieldbus
4-20 mA
Fieldbus Equipment
HIS
ALF111 (master)
FCS
ALF111 (slave)
•Operation•Engineering HIS-ENG
Conventional Equipment
Power Supply
•Link Master (LAS)•Redundancy•4 ports supported
•Control•FF Block
Ethernet
PRM•Device Monitoring•MaintenanceManagement
•Advanced Diagnosis
Integrated DCS with Fieldbus
IO Modulefor FF_H1
Signal Flow (Analog FF loop)
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<Document Number>Copyright © Yokogawa Electric Corporation<date/time> - 68 -
12 Devices
12 Devices
M i C d i R li f P di i i
Evolution by Fieldbus : Operations and Maintenance
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PID
Intelligent Device
AI
AO
AI
(PRM)
Remote maintenance:
-Parameter change
-Device alarm event
-Device detail display
-Advanced diagnosis
etc
Maintenance Cost reduction: Realize of Predictive maintenance
4~20mA
PV MV
Analog PV
Maintenance work in
site:
-Parameter change
-Periodical patrol
-Confirmation on site
etc
Fieldbus System
Digital communication
Plant Operation
Diagnosis
Diagnosis status
Device Alarm
Salient Features of Centum VP (DCS)
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Features Benefits to UsersSimple and Common Architecture Ease in Operation, Monitoring and Maintenance
Globally Distributed Database No Server required. No loss of Data on HMI failure
Unique Pair and Spare architecture. Bumpless transfer without process upset.
V-Net/IP, 1 Gbps Network. World’s Fastest Smooth Operator interaction with process
Open Architecture and Interoperability Easier integration with third party system, field
devices
Tag License per Operator station (100,000-1,000,000 Tags)
No tag limitation. No cost during project expansion
Test Function : Simulator Faster Installation and Commissioning
Easy Software Upgrade and Various Migration Tools Easy upgradation, expansion with less time andcost
Final Benefit : Total Cost of Ownership (TCO) is the lowest in Industry
Features Benefits to Users
Salient Features of ProSafe RS
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Features Benefits to Users
Versatile Modular Redundancy - VMR
Each modules from Input to Processor to Output areequipped with Dual CPUs and Dual Circuits
Minimal Failures - Fault Tolerant - High Availability
No Time Restriction in degraded mode as SIL 3
Certified with Single Modules.
No Emergency operator and spare inventory required to
keep continuous operation.
On-Line addition of IO modules / IO NodeOn-Line Scan time change
Easy future add-ons / expansions : Lower overheadcost as no shutdown neededNo manual intervention and shutdown.Large IOs can be added
Analogue cards are HART compatible No HART Mux/panels required. Less Hardware.Less Foot Print. Less Power Consumption.Comprehensive Integrated AMS on single DCS PRM
Corrosive Coating up to ‘G3’ Level is a standardfeature.
High physical strength : Long Life of Components andSystem
Temperature withstand up to 70Deg Suitable for Outdoor application : Low Cost
Features Benefits to Users
Salient Features of ProSafe RS
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DO Module with 2 Amp is available for HighCurrent
No relay needed so less intermediate componentsand (e.g. Horns and Beacons).Line Monitoring achievable.
Line Monitoring for IO Modules Easy Diagnostics and Maintenance - Short and
Open Circuit detection
1 ms Real time SOE In-Built Standard Feature Accurate post incident analysis. Pin point the rootcause.
ONE Network, ONE Window No additional gateway required. No Engineering.Less Hardware, Less failures, Less Foot Print and above all
very efficient due to single window
CPU Memory Flash Memory
High capacity Memory 32 MB.Battery Backed RAM
Smooth handling of large database.Instantaneous start and protect logics in case of Power
Failure. Safety Ensured.
Y k S l ti N Y k S l ti
BENEFITS OF INTEGRATED DCS SYSTEMS
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Yokogawa Solution Non Yokogawa Solution
Attributor Vnet
I/P MODBUS/OPC or looselyconnected
Integration Level Integrated Same as existing DCS network Separated Via OPC server
SOE Resolution 1msec Real Time OPC A&E based
Alarm Detection 1 Sec 3 to 5 Sec
SOE
Screen
(Operator
Station)
Integrated in
DCS
Alarm
display
Separate
Time Synchronization 1 msec Based on SNTP server resolution.
Faceplate Same as DCS. No configuration required.
Color discrimination for DCS and SIS is available.
Complex to achieve as DCS ‐
Extensive configuration required. No
direct
faceplate
block
available
in
FCS.
Control Network is loaded.
Tag Mapping Fully integrated – instantaneous OPC Mapping
Diagnostics Through integrated System display page Depend upon ability of the DCS
system (via
graphics
page)
Data Transfer Deterministic Non‐Deterministic
Trend Limitation No limitations. Trends at one‐second intervals can be
displayed.
Trends at one‐second intervals
cannot be displayed.
Yokogawa Solution Non Yokogawa Solution
BENEFITS OF INTEGRATED DCS SYSTEMS
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Yokogawa
Solution Non
Yokogawa
Solution
Attributor ProSafe
RS MODBUS/OPC or looselyconnected
Shared Maintenance Procedure Lower Maintenance Overhead Dual maintenance Overhead
Redundancy Secured, Fully, Reliable Loosely redundant, engineering
solution
Switch Over time Instantaneous (less than 1ms) 10‐15sec
Redundancy
Software Not required. Seamlessly integrated. Required.
Reboot of Gateway during data
changes.
Not Applicable Reboot of OPC server is necessary
for changes.
Engineering Easy, seamless Complex.
FCS cannot access to Gateway Not Applicable, seamless. Not Possible.
Asset Management Integrated (through HART Pass Through, using DCS &
ESD
Communication
infrastructure)
Separate (Via HART multiplexers &
Separate
Network
required)
Attributor ProSafe RS OPC Interface
Shared Maintenance Procedure Lower Maintenance Overhead Dual maintenance Overhead
Conclusion - ProSafe-RS
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ProSafe-RS provides Best In Class Combinationof Safety, DCS Integration and AssetManagement
Flexible architectures without SIL compromise
Advanced diagnostics for maximum processavailability
High environmental robustness for remotemounting.
Conclusion - Centum VP
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Stable System Architecture
Solutions-Oriented Approach
Strong Production Management & OptimizationSolutions
Broad Product, Application & Service
Offering Open Communication InfrastructureComprehensive Lifecycle Support