Sitaram Spinners Pvt Ltd
VISION: Sitaram is committed to the relentlessness pursuit of value addition inits product through the formation of group-wide platforms will become acommunity of robust businesses, creating, producing, and providing productsand services that emotionally engage customers worldwide.
To be top global textile company most admired for its quality product, people,partnership and performance.
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grade Latest Tech
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logy
2020
MISSION: To be a world class spinning mill with best manufacturing facilities,latest infrastructure & technology, eco-friendly working environment , costeffective pricing, produce quality product with highest level of customersatisfaction.
People TargetsTo hire, engage & retain best talent.
Process TargetsTo streamline customer friendly process which is transperent at each stage
Strategy TargetsManufacture best quality yarn with extremely competitive pricing.
Business TargetsTo reach 500 Crores
Enviromental TargetsTo comply with ecofriendly and environmental regulations.
Our Company believes and follows the following 12 characteristics and values to have ethical business:-
Honesty Integrity Promise-keeping
Loyalty Fairness Care & concern for others
Respect for others Law abiding Commitment to excellence
Accountability Leadership Reputation & Morale
Values
Amsler Tex AG: Our factory has best & latest machinery from Switzerland.
ProducingBest elastic fiber to have comfort fit with best machinery& raw material.
Creora : We procure
branded raw materials with leading producer in the world.
Reason for high demand of Sitaram Spinners products?The usage of the best quality spandex brands like Creora/Lycra reduces
the breakages to less than 0.5 breaks/1000 spindle/Hr.
If the guide roller senses that the spandex is missing, It commands the back roller thereby roving is automatically stopped. This ensures not even a single gram is spun, without spandex.
Twin Disc Splicer:It gives better yarn
strength while splicing, lesser breakage and improves loom efficiency.
Advantage : since theprinciple is mechanical, nothing
happens randomly. In every
single step both cotton fibers
and core are secured and
guided together. Therefore the
splice retains core and elasticity.
Same as the parent yarn.
Advantage : We havevery good QMS for each and
every step of production to
ensure the spandex is present in
each production spindle and
package cone, by a trained
personnel engaged for 100%
verification.
Production R&D Center 34
▶ Inspection of CSY under UV light
Inspection of core yarn presence
under UV light
Inspection of yarn breakage under
UV light
Production R&D Center 33
FluorescenceMonitoring yarn breakage
→ Fluorescence under UV light
ex. CSY & covering
Excellent wash-off property
► easily wash-off during scouring
process
Fluorescent Spandex
Regular Spandex
Spandex under
UV light
CSY under
UV light20de one strand
Covering
No Fluorescence Emission
→ Breakage of Spandex
→ Companion fiber only
Fluorescence Emission
→ Covered yarn (CSY)
containing Fluorescent
Spandex
Fluorescent spandex (Creora special technology).H350 UV yarn used, purpose to easy check the spandex missing in CSY yarn, before
winding to make the full cone or cheese of yarn.
The bobbin having spandex missing can be separated and hence preventing the yarn to be
used for manufacturing the fabric, which has spandex missing.
Fluorescent spandex (Creora special technology).In the process of wrapping Spandex with cotton yarn, if UV type spandex is used, it can be swiftly found whether
the core spandex is broken by using a portable UV flash(or the UV light in the dark room), contributing to the
decrease in the CSY defect.
It is possible to check by using the light in the room during the spinning work and also to check whether there is
any core void or exposure of the core from the centre of the yarn at the stage before packing the finished product.
Having excellent wash of property during subsequent process of scouring and de-sizing.
Testing with Ultraviolet Rays
100 % Pure cotton
Production Process
c Creora core+Cotton yarn
Yarn Conditioning
Carding
Bale Purification in 6 Steps
Quality test to have Lycra core with even cotton spun yarn.
Twist Setting. Visual Test under UV Rays.
Improves uniformity of material
Removes all foreign objects
Reason for high demand of Sitaram Spinners products?Each process step is closely monitored to weed out non superior material.
Production ProcessInput Manufacturing Process Output
Cotton Bale Blow room Lap
Lap Carding Carded Silver
Carded Silver Pre-Combed drawing Drawn Silver
Drawn silver Lap Former Lap
Lap Combing Combed Silver
Combed Silver Post Combed Drawing Drawn Silver
Drawn Silver Simplex Roving
Roving Ring- Spinning Yarn (spinning Bobin)
Spinning Bobbing Winding (Auto Corner) Cone
Dept MACHINE Unit 1 Unit 2 Grand Total
AUTO CONER SAVIO 3 10 13
YARN CLEARER 3 10 13
AUTO CONER Total 6 20 26
BLOW ROOM BALE PLUCKER 1 1
BLENDO MAT 1 1
CLEANOMAT 2 2
DUSTEX 2 2
FLEXI CLEAN 2 2
LOPTEX SCAN 2 2
MULTI MIXER 2 2
PRE CLEANER 2 2
STEP CLEANER 2 2
UNIMIX 2 2
VARIO CLEAN 1 1
VETAL SCAN 3 3
BLOW ROOM Total 9 13 22
Dept MACHINE Unit 1 Unit 2 Grand Total
BREAKER DRAWING LMW 3 4 7
BREAKER DRAWING Total 3 4 7
CARDING LMW 11 11
TRUMAC 2 23 25
CARDING Total 13 23 36
Dept MACHINE Unit 1 Unit 2 Grand Total
COMBER LMW 5 5
COMBER Total 5 5
FINISHER DRAWING LMW 5 5
RIETER 4 4
FINISHER DRAWING Total 5 4 9
LAP FORMER LMW 1 27 28
LAP FORMER Total 1 27 28
QAD COTTON TESTING 1 1
EVENESS TESTER 1 1
QAD Total 2 2
RING FRAME AMSLER 2 2
LMW 15 20 35
RING FRAME Total 17 20 37
SIMPLEX LMW 5 5
SIMPLEX Total 5 5
SPEED FRAME LMW 6 6
SPEED FRAME Total 6 6
YCP ELGI 1 1
YCP Total 1 1
Quality Assurance
Our Evenness Results fall in 5% to 15% of Uster standardsProper Selection of Raw materials World class Pre-spinning and Spinning FacilitiesTechnical KnowledgeAdequate skilled manpower100% Quality Assurance System
Yarn Testing EquipmentYarn testing is done 7 days a week to assure consistent quality of the product throughout the manufacturing process.
Quality
Product
Best work force
Best Raw
Material
Best
Machinery
Reason for high demand of Sitaram Spinners products?We believe in quality rather than quantity.
Our Strength is Quality with Consistency
Retaining clients & exploring new contacts.
QualityTest
ProductionPurchase Order
Customer Satisfaction
Packing &Dispatch
Recurring
Orders
Our Success secret
We are exporting to more than 35 countries …Our Mill is Government Recognized Star Export House
Few of our prominent Markets
Belgium Brazil
Dominican Republic Egypt
Hondrous Hongkong
Japan Korea
Peru Portugal
Sri Lanka Switzerland
USA Venezuela
Bangladesh Belarus
China Colombia
Greece Guatemala
Iran Italy
Morocco Pakistan
South Africa Spain
Tunisia Turkey
Canada Russia
Germany Thailand
Indonesia Vietnam
Malaysia
Reason for high demand of Sitaram Spinners products ?Time is money and we take care to deliver the product well before the deadline.
Dispatch Commitment
Thank You
Sitaram Spinners Private LimitedCorporate Office: Factory address:
Rama Tower, 5-4-83, TSK Chambers, Survey No 905,Opp Ranigunj Bus Depot, MG Road, Tuniki Khalsa (v),Secunderabad – 500003, AP, India. Wargal Mandal, Medak,Tel No: +91-40-30498000 (30 Lines) AP, India.Fax No: +91-40-27543804Email: [email protected] URL: www.sitaramspinners.com
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