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Page 1: Effects of Temperature on Tertyare Nitrification in Moving-bed Biofilm Reactors

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Effects of temperature on tertiary nitrification inmoving-bed biofilm reactors

Roberta Salvetti�, Arianna Azzellino, Roberto Canziani, Luca Bonomo

D.I.I.A.R. Environmental Engineering Department, Politecnico di Milano, Technical University of Milan, P.za Leonardo da Vinci, 32-20133

Milano, Italy

a r t i c l e i n f o

Article history:

Received 31 August 2005

Received in revised form

4 May 2006

Accepted 9 May 2006

Available online 13 July 2006

Keywords:

Nitrification

Temperature

Pure-oxygen moving-bed biofilm

reactor (PO-MBBR)

Ammonia limitation

Oxygen limitation

Multivariate techniques

nt matter & 2006 Elsevie.2006.05.013

thor. Tel.: +39 02 [email protected]

A B S T R A C T

The effect of wastewater temperature on the rate of nitrification was studied in two pure-

oxygen moving-bed biofilm reactors, fed on secondary effluent from a municipal waste-

water treatment plant. The first Reactor (R1) was operated under ammonia-limiting

conditions, while the second Reactor (R2) was operated under oxygen-limiting conditions.

Quite surprisingly, the former showed a negligible influence of thermal changes on

nitrification rates, while the latter showed a much higher dependence. In this paper, a

temperature coefficient ‘‘y’’ has been defined as the actual ‘‘intrinsic’’ biological

temperature coefficient, similar to the corresponding coefficient that is usually adopted

for the design of activated-sludge processes. In addition, an ‘‘apparent’’ coefficient ya has

been quantified independently, which was calculated according to the actual values of

nitrification rates at different temperatures. The actual biological temperature coefficient

‘‘y’’, ranged between 1.086 and 1.109 (average value 1.098) under ammonia-limiting

conditions, while under oxygen-limiting conditions was in the range 1.023–1.081 (average

value 1.058). The apparent value ya was near to unity (i.e. no temperature effect) under

ammonia-limiting conditions, while only under oxygen-limiting conditions and at

constant dissolved oxygen concentration ‘‘ya’’ coincided with ‘‘y’’. An explanation was

given that, under oxygen-limiting conditions, the specific biomass activity (i.e. the ratio of

nitrification rate to biomass concentration) was strongly influenced by the combined

effects of oxygen penetration through the biofilm and effluent temperature.

& 2006 Elsevier Ltd. All rights reserved.

1. Introduction

Moving-bed biofilm processes have proved to be very reliable

for tertiary nitrification because of the high volumetric

loading rates that can be applied and the low solids build-

up in the reactor. To treat a given volume of wastewater, the

capacity of a moving-bed biofilm reactor (MBBR) can be

smaller than required for a conventional activated-sludge

process and, usually, there is no need for a tertiary settling

tank. Compared to fixed-bed biofilm reactors (biofilters),

MBBRs have much lower headlosses, filter-bed channelling

r Ltd. All rights reserved.

; fax: +39 02 23996499.(R. Salvetti).

does not occur (i.e. all the bioreactor volume is used) and

periodic backwashing is not needed. Moreover, existing

concrete tanks can be equipped and adapted to a MBBR

configuration with relatively minor modifications.

MBBRs are usually filled with low-density (slightly less than

1.0 g cm�3) polyethylene KMTs biofilm carriers. One such

carrier consists of small cylindrical elements 10 mm in

diameter and 8 mm in height, with small longitudinal fins

that protrude on the outside surface and an internal cross

member that divides each element into four circular sectors.

The void ratio of the support media is as high as 0.95 with the

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effect that, in a tank filled with water and carriers, the volume

of water is 95%. The filling ratio is defined as the ratio

between the volumes occupied by the carriers, considered as

solid cylinders, and the total tank volume. Its maximum value

for good mixing is 0.7. The theoretical specific surface area of

the support media is defined as the amount of surface area

per unit volume of biofilm carrier, and for the media

described is 700 m2 m�3 (Ødegaard and Rusten, 1993). Since

the biofilm grows in the protected internal faces of the media,

the actual specific surface area can be assumed to be about

500 m2 m�3 (Hem et al., 1994). In the experiments described in

this paper, the actual filling ratio was 0.5, so that the surface

area available for the biofilm is 250 m2 m�3 reactor.

The use of pure oxygen instead of air enables higher

dissolved oxygen (DO) concentrations to be maintained in the

reaction vessel. As a consequence, greater transfer efficiency

can be achieved and oxygen can diffuse more deeply into the

biofilm. This produces higher nitrification rates, and, conse-

quently, smaller reactor volumes.

If pure oxygen is used in the first stage, the process can be

conveniently divided into two sequential stages, with aera-

tion in the second stage. The first stage could be operated

with a high ammonia concentration and DO would become

the rate-limiting substrate. Since zero-order intrinsic kinetics

can be assumed for nitrification in biofilms, zero-order

kinetics can also be assumed with respect to the non-limiting

substrate, i.e. ammonia. As far as DO is concerned, it has been

found that oxygen can be the reaction-limiting substrate if

the ratio of oxygen to ammonia is lower than 2 g O2 (g NH4+-

N)�1 (Hem et al., 1994) and this may happen even when DO

concentration is high (5–10 mg L�1).

If the second stage had operated at low ammonia concen-

tration, then the reaction would have shifted to ammonia-

limiting conditions, which would occur when the oxygen to

ammonia ratio is higher than 5 g O2 (g NH4+-N)�1. Ratios of

2–5 g O2 (g NH4+-N)�1 should be avoided since transition to

ammonia limitation may occur and the process kinetics

would then depend on biofilm structure and thickness. In

the second stage, the very low ammonia concentration in the

effluent (0.5–1.0 mg L�1) permits reasonably low DO concen-

trations to be maintained in completely mixed reactors

(2.5–5 mg L�1), so that aeration can also be performed by

simple air sparging (Bonomo et al., 2000).

The dependence of nitrification on temperature in MBBRs

has been investigated in the past. Ødegaard and Rusten (1993)

analyzed the dependence of nitrification under oxygen-limit-

ing conditions and did not find a significant increase of

removal rates at different temperatures. This was apparently

in contrast with many previous studies in which a marked

effect of temperature on nitrification was described by an

Arrhenius-like expression. However, the authors explained

that the reason of this discrepancy is due to the fact that, at

lower temperature, nitrification rate is certainly reduced, but

at the same time the oxygen concentration that can be

dissolved in water increases. Therefore, the temperature

effect that they were able to observe was masked by the

opposite effect due to the increased oxygen concentration.

For suspended-growth systems, Painter and Loveless (1983)

found a temperature coefficient, y, of 1.076, and similar values

are reported by the USEPA (1975) and by Barnes and Bliss

(1983) in the temperature range of 5–30 1C. The dependence of

the reaction rate on temperature was found to be lower than

expected for nitrification in fixed-film biofilters by Zhu and

Chen (2002). In particular, the effect of temperature on

the reaction rate was found to be even weaker under

oxygen-limiting conditions compared with ammonia-limiting

conditions.

Popel and Fischer (1998) observed that the effect of

temperature on nitrification in suspended-growth systems

(namely, activated sludge processes) is often lower than

expected from literature data, because other factors, such as

reactor configuration, hydraulic residence time (HRT) and

effluent concentration, may play an important role in

reducing the observed influence of temperature. This is

because removal rates, either in suspended or in fixed

systems, depend also on the rate-limiting substrate concen-

tration, which is usually a function of the above-cited factors.

Hence, the influence of factors other than temperature on the

rate-limiting substrate concentration could mask the ob-

served influence of temperature on nitrification rates. In the

same paper, Popel and Fischer (1998) proposed a distinction

between the ‘‘real’’ temperature coefficient, that describes the

dependence of the intrinsic biological process kinetics (y), and

the ‘‘apparent’’ temperature coefficient (ya) that fits the actual

operational reaction rates observed in the reactor. They

showed also that the latter depends on the type of process

and on the configuration of the reactor.

In biofilm processes diffusional resistances may also

contribute to mask the effect of temperature on the intrinsic

bacterial reaction rate. Therefore, the aim of the present work

is to check whether Popel and Fischer’s theory can be

extended to tertiary nitrification in MBBRs.

Multivariate regression analysis was used to quantify the

effect of temperature on nitrification rates independently

from the operating conditions of the system.

2. Materials and methods

Two stainless-steel pilot-scale reactors, 1 m3 volume each,

have been used. They were fed with the secondary effluent of

a wastewater treatment plant (WWTP) equipped with a pure-

oxygen-patented activated-sludge process (UNOXs); this

process produces a low-COD, non-nitrified settled secondary

effluent (Table 1).

The study of the effect of temperature on nitrification was

quite convenient with non-nitrified effluent from this WWT

plant, because the effluent was used as cooling water in a

nearby waste-to-energy facility. Throttle valves and flow-

meters enabled either heated or unheated effluent to be fed to

each pilot-scale unit and, therefore, it was quite simple to

vary the temperature of the effluent that was fed to the MBBR

pilot plant up to 21.573.7 1C (Fig. 1).

Under normal operations, Reactor 1 (R1) was fed with

unheated effluent and Reactor 2 (R2) with heated effluent.

However, the heated and unheated effluents were sometimes

mixed and fed to R1 to obtain an intermediate effluent

temperature that was of interest for the experimental

analysis. Although R2 was usually fed with heated effluent,

on some occasions the temperature decreased due either to

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pump failures in the circuit from the waste-to-energy plant or

to cold weather.

Both MBBRs were filled at a 0.5 filling ratio with KMTs

carriers with an estimated available surface area for biomass

growth of 250 m2 for each reactor. Temperature in the reactors

was 2–3 1C lower than the temperature of the influent,

depending on the HRT.

Complete mixing was ensured by means of a central,

2-blade double stirrer of 30-cm diameter and with blades

placed at 24 and 70 cm below top-water level; the stirrer was

driven by a 0.37 kW geared electric motor at a rotational speed

of about 190 rpm. Pure oxygen was supplied from the bottom

of each reactor through a 26-cm diameter diffuser made of an

EPDM membrane.

Table 1 – Characteristics of the settled effluent from Bergamo(MBBRs)

Parameter (unit) N Average Standard deviation

COD (mg L�1) 270 34.8 14.1

NH4+-N (mg L�1) 270 12.04 3.76

NO2�-N (mg L�1) 270 0.26 0.45

NO3�-N (mg L�1) 270 2.21 1.33

ILLUSTRATIONS

UNOX®

E

T = 21.5± 3.7˚

P2

ambient T = 10 – 20˚C

P1

HE

Fig. 1 – Scheme of the experimental arrangement. UNOXs: paten

nitrified effluent; HE: heat exchanger (municipal solid waste inc

pure-oxygen moving-bed biofilm pilot-plant reactors; NE1, NE2:

Table 2 – Description of the reactors used in the pilot-scale pla

Technical data (units)

Height (m)

Length (m)

Width (m)

Volume (m3)

Filling ratio (dimensionless)

Total specific surface-area of carriers (m2 m�3)

Actual specific surface-area that can be colonized by biofilm at a filling r

Actual surface-area that can be colonized by biofilm at a filling ratio of 5

Flow rate (m3 h�1)

Hydraulic retention time (h)

DO was measured in R1 by a portable DO-meter and the

flow-rate of oxygen was controlled by visual inspection of a

flow-meter. In this way, the oxygen supply rate was adjusted

in order to keep the concentration of DO fairly constant and

high enough so that it was not limiting process kinetics.

R2 was always operated at high ammonia loading rates, so

that DO was the limiting substrate. Therefore, nitrification

rates depended on DO, which was kept within the desired

range of values by a DO-probe that controlled the flow-rate of

oxygen. The pH was monitored by a pH-meter in both

reactors. Other reactor characteristics and technical data are

summarized in Table 2.

Average daily influent and effluent samples were collected

hourly by a side-stream peristaltic pump that provided a 20-L

WWTP fed to the pilot-scale moving-bed biofilm reactors

Coefficient of variation Minimum Maximum

0.41 10 121

0.31 2.88 24.7

1.71 0.02 2.29

0.6 0.1 8.21

O2

R2

NE2

R1

NE1

C

V2

V1

ted full-scale pure-oxygen activated-sludge process; E: non-

inerator economizer); O2: pure oxygen supply; R1 and R2:

nitrified effluent.

nts R1 and R2

Values

1.245

0.928

0.865

1.00

0.50

700

atio of 100% (m2 m�3) 500

0% (m2) 250

1.50 (R1)–3.00 (R2)

0.33 (R2)–0.67 (R1)

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24-h composite sample. During weekends, 50-L composite

samples were collected over 3 d by adjusting the flow-rate of

the sampling pump. Additional (2–6) grab samples of influent

and effluent were taken between 9:30 am and 3:00 pm for

further analysis. Such grab samples were analyzed by means

of quick-analysis kits (LCK cuvettes and CADAS 50S photo-

meter by Dr. Lange) for COD, ammonia, nitrate and nitrite.

Analyses obtained by kits were periodically checked against

laboratory analyses performed according to Standard Meth-

ods (APHA, AWWA, WPCF, 1998). Ammonia was also deter-

mined potentiometrically by a specific-ion electrode (EA 940

ORION) that required daily calibration at the temperature of

each experiment. Occasionally, when kits were not available,

nitrate and nitrite were measured by means of ionic

chromatography (DIONEX).

Attached biomass was determined by the difference in

weight of 100 carriers, before and after removing biomass by

thorough washing. Washing was performed in a sodium

hypochlorite solution (6% active chlorine) that was exposed to

ultra-sound for 3 h with a rinse step every hour with the

chlorinated solution and a final rinse with de-ionized water.

The result was expressed as g TS per m2 of attachable surface,

assuming that the value of the attachable surface is only the

inside portion of the carriers (Table 2).

Biofilm thickness was determined by means of electron

microscope observations.

Average pH value was between 7 and 7.4 and no alkalinity

limitation was found.

2.1. Statistical analysis

2.1.1. Non-linear bivariate regression analysisFor each combination of temperature and rate-limiting

substrate concentration, the nitrification rate was studied by

means of non-linear bivariate regression analysis. To run the

regression analysis, the StatSoft STATISTICA software package

was used. The loss function is defined as an ordinary least-

squares function, i.e. aimed at minimizing the sum of

squared residuals around the regression curve. The Quasi-

Newton algorithm was chosen as the regression method. This

method uses the first-order and second-order derivatives to

follow a path towards the minimum of the loss function.

Significance level, for coefficient estimates, was assessed by

means of a Student’s t-test (Afifi and Clark, 1996), where the

null hypothesis was the independence of the response

variable from the predictors and the test statistic was:

tdf ¼Bi � 0SEðBiÞ

, (1)

where Bi is the coefficient estimate, SE(Bi) is the standard error

of the Bi estimate and the value of t was then compared with

the tabled t percentiles with N�2 degrees of freedom (df) to

obtain the p-value.

2.1.2. Analysis of co-variance by using a GLM approachThe statistical package SPSS 12.0 has been used to develop

multivariate generalized linear models, GLMs. GLMs work

with flexible experimental designs and are able to estimate

means and variances and to test and predict means in terms

of F statistics. It is also possible to mix and match categorical

and continuous predictors to build models. These latter

models are generally referred as Analysis of co-variance

(ANCOVA) models. Traditionally, ANCOVA designs have

referred more specifically to designs in which the first-order

effects of one or more continuous predictor variables are

taken into account when assessing the effects of one or more

categorical predictor variables (Wildt and Olli, 1978). ANCOVA

is in fact used to test both main and interaction effects of

categorical variables on a continuous dependent variable,

controlling for the effects of other selected continuous

variables, which co-vary with the dependent variable. The

control variable is called the ‘‘co-variate.’’ There may be more

than one co-variate.

ANCOVA uses a built-in regression, which, in turn, uses the

co-variates to predict the dependent variable. Then it per-

forms an Analysis of Variance (ANOVA) on the residuals

(which are the differences between the predicted variables

and the actual dependent variables) in order to see whether

the factors are still significantly related to the dependent

variable after removing the variation due to the co-variates.

The ANCOVA analysis for this study has been carried out by

using a General Linear Modeling (GLM) approach (see

Rutherford, 2001)

Yi ¼ aþ b1X1i þ b2X2i þ b3X3i þ � � � þ bpXpiXpi þ �i, (2)

where Yi is the observed value of the ith-dependent variable

(i.e. nitrification rate, biomass activity, etc.); the population of

Y is always continuous; a is the mean of the population Y

when the value of Xpi is zero; p ¼ 1;2; . . . ;n; Xpi are the values

of the independent variables (Xpi can be continuous or

discrete); p ¼ 1;2; . . . ;n; bp are ‘‘effect’’ parameters (regression

coefficients) that relate each Xpi with the dependent variable,

Y; e is the error (or uncertainty).

3. Results and discussion

3.1. Theoretical model development

The intrinsic reaction rate of biological nitrification is usually

expressed by Michaelis–Menten kinetics. However, for a

biofilm process, it is not possible to find an analytical solution

of the Michaelis–Menten equation. Although numerical solu-

tions are used (e.g. Bonomo et al., 2000), the simplifying

assumption of an implicit zero-order kinetics very often

provides an analytical solution which, while somewhat less

accurate, is still acceptable for the design of biofilm reactors.

However, the most commonly used kinetic parameter is the

‘‘overall’’ reaction rate and it is equal to the flux of the

substrate that diffuses into the biofilm.

When one of the substrates, that takes part in the reaction,

is depleted at a certain depth inside the biofilm, it can be said

that the biofilm is partially penetrated by that substrate. In

this case, the order of the overall reaction rate is no longer

zero because of the diffusive limitations due to the external

liquid film and the biofilm itself. The general overall observed

reaction rate, v, is given by

v ¼ kca, (3)

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where k is the coefficient that depends on the biofilm

thickness (L) and on the diffusion coefficient (D) of the

limiting substrate; D depends on temperature (Riemer, 1977;

Hem et al., 1994; Christiansen et al., 1995), c is the rate-

limiting substrate concentration, a is a coefficient with values

between 1/2 and 1 that takes into account the diffusive

limitations in the liquid film and in the biofilm (Hem et al.,

1994; Pastorelli et al., 1997).

The coefficient ‘‘a’’ depends mainly on the thickness of the

liquid layer adjacent to the biofilm. It is about ‘‘1/2’’ when the

stagnant liquid layer is thin. This happens when local

turbulence is high, the liquid layer is thin and the resistance

to diffusion through this layer is negligible. The coefficient ‘‘a’’

tends to unity when local turbulence is low and the liquid

layer is thick; under these conditions, diffusion is the rate-

limiting step and follows the first-order Fick’s Law.

Under steady-state conditions, it can be assumed that L and

D (at the reference temperature) are constant; therefore, it can

be assumed that ‘‘k’’ values depend only on temperature. The

theory proposed by Popel and Fischer (1998) for nitrification in

activated-sludge processes should still be valid for a biofilm.

Therefore, it can be assumed that the ‘‘k’’ value in Eq. (3)

follows the Arrhenius-like relationship:

k ¼ kRyðT�RÞ, (4)

where kR is the value of k at the reference temperature R, T is

the temperature of the experiment y is the temperature

coefficient that comes directly from the Arrhenius equation

k ¼ A e�Ea=RT, (5)

where A is a constant (frequency factor, constant specific to a

particular reaction), Ea is the activation energy (kJ mol�1), R is

the universal gas constant (8.314�10�3 kJ mol�1 K�1), T is the

temperature (in Kelvin).

Eq. (4) is obtained by the quotient of Eq. (5) written for

temperature values equal to T and R.

Since the derivative of an exponential function is given by

dðaxÞ

dx¼ ax ln a, (6)

the derivative of the function ‘‘k(T)’’ with respect to tempera-

ture in Eq. (4) gives

dk=dT ¼ k lnðyÞ ¼ kRyðT�RÞ lnðyÞ. (7)

The intrinsic bacterial kinetics may depend on temperature in

a way that may be different from that of the overall

nitrification rate. In fact, this rate is the result of the

combined effects of nitrification kinetics, diffusion of sub-

strates from the bulk liquid through the biofilm and back-

diffusion of metabolites from the biofilm to the bulk liquid.

Diffusion processes through the biofilm also depend on

temperature, but in a way which may be different from that

of bacterial kinetics. Therefore, in order to describe the

dependence of the overall reaction rate on temperature, the

apparent temperature coefficient (ya, according to the termi-

nology introduced by Popel and Fischer, 1998) was considered.

3.1.1. Ammonia-limiting conditionsUnder ammonia-limiting conditions, the value of the tem-

perature coefficient y can be obtained from the following

kinetic expression, obtained by combining Eqs. (3) and (4)

vT ¼ kRyðT�RÞðce;TÞ

a, (8)

where ce,T is the ammonia concentration, which depends on

temperature T and on the operational conditions of the

reactor. A bi-variate regression analysis was used to find the

values of kR and ‘‘a’’.

3.1.1.1. Apparent temperature coefficient under ammonia-lim-iting conditions. The mass balance for ammonia in a com-

pletely mixed nitrification reactor leads to an equation that

describes the average overall ammonia conversion rate of the

process, vproc

vproc ¼co;T � ce;T

t, (9)

where co,T is the ammonia feed concentration at the

temperature of the experiment (T), ce,T is the ammonia

concentration in the effluent and in the bulk liquid (since

completely mixed conditions have been assumed) at the

temperature of the experiment (T), t is the HRT defined as the

ratio of volume to flow rate (V/Q).

According to Popel and Fischer (1998), ‘‘vproc’’ not only

depends on temperature, but also on various operational

parameters (i.e. reactor configuration, hydraulic retention

time, effluent concentration, etc.). In biofilm processes this

concept should be even more marked, since operational

conditions can affect diffusion processes as well as biological

ones.

The effect of both temperature and operational parameters

on the overall kinetics is given by

vproc;T ¼ vproc;R yðT�RÞa , (10)

where ya is the apparent temperature coefficient, which

summarizes all temperature effects, vproc,R is the overall

conversion rate of the process at the reference temperature,

vproc,T is the overall conversion rate at the experimental

temperature.

Rearrangement of Eq. (10) leads to

ya ¼vproc;T

vproc;R

� �1=T�R

. (11)

Substitution from Eq. (11) gives

ya ¼co;T � ce;T

co;R � ce;R

� �1=ðT�RÞ

. (12)

The specific relationship between ‘‘co,T’’ and ‘‘ce,T’’ follows

from the mass balance in a completely mixed reactor, in

which the reaction rate is given by Eq. (3):

V dce;T=dt ¼ Qco;T �Qce;T � VASkðce;TÞa, (13)

where ‘‘AS’’ is the specific surface area, defined as the ratio of

the total biofilm area to the reactor volume. At steady state,

Eq. (13) simply reduces to

ce;T ¼ co;T � tASkðce;TÞa. (14)

Since the intrinsic nitrification reaction ‘‘k(ce,T)a’’ depends on

temperature as described by Eq. (8), the relationship between

the ‘‘intrinsic’’, or ‘‘real’’, temperature coefficient ‘‘y’’ and the

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‘‘apparent’’ temperature coefficient ‘‘ya’’ is obtained by com-

bining Eq. (12) with Eq. (14) and (8)

ya ¼co;T � ce;T

co;R � ce;R

� �1=ðT�RÞ

¼tASkRyT�Rca

e;T

tASkRcae;R

!1=T�R

¼ y �ce;T

ce;R

� �a=T�R

. ð15Þ

3.1.2. Oxygen-limiting conditionsUnder oxygen-limiting conditions, the nitrification rate no

longer depends on the effluent ammonia concentration but

instead upon DO (O2). Therefore, the reaction rate can be

written as

vT ¼ kRyðT�RÞðO2Þ

a¼ vRy

ðT�RÞ. (16)

The regulation system of the pure-oxygen supply enabled a

preset DO concentration to be maintained in the reactor,

independently from temperature, so that it can be written

dv=dT ¼ dk=dTðO2Þa¼ kRyðT�RÞ lnðyÞðO2Þ

a. (17)

The ammonia mass balance is simply given by

V dce=dt ¼ Qco �Qce � VvT, (18)

which at steady state, gives

ce;T ¼ co;T � tASvT ¼ co;T � tASkRyðT�RÞðO2Þ

a. (19)

The derivative of the effluent ammonia concentration with

respect to temperature is now described by

dce

dT¼ �tAS

dvT

dT¼ �tvTAS lnðyÞ

¼ �tASkRyðT�RÞðO2Þ

a lnðyÞ. ð20Þ

3.1.2.1. Apparent temperature coefficient under oxygen-limitingconditions. The development of an apparent temperature

coefficient is similar to that leading to Eq. (15) for the

ammonia-limiting conditions and, in this case, can be written

as:

ya ¼co;T � ce;T

co;R � ce;R

� �1=ðT�RÞ

¼tASkRyT�ROa

2;T

tASkROa2;R

!1=T�R

¼ yO2;T

O2;R

� �a=T�R

. ð21Þ

If DO is kept at a constant concentration in the reactor, then

O2;R ¼ O2;T and Eq. (21) reduces to

ya ¼ ½yðT�RÞ�1=ðT�RÞ ¼ y. (22)

Table 3 – Operating conditions in R1 (January–August 2001; DOthe reactor)

Parameter (unit) N Average Standard devi

Temperature (1C) 319 17.9 3.0

DO (mg L�1) 319 24.4 3.7

NH4-N (mg L�1) 319 1.84 0.83

Efficiency (%) 319 86.1 4.9

Loading rate (gNH4-N m�2 d�1) 319 1.96 0.68

Removal rate (gNH4-N m�2 d�1) 319 1.69 0.61

O/N (dimensionless) 319 16.0 7.8

Therefore, ya is equal to y, indicating that biological kinetics

are only influenced by temperature and are independent from

operational parameters, with the obvious exception of DO

concentration.

4. Results and discussion

4.1. Ammonia-limiting conditions (Reactor R1)

The Reactor R1 was operated for 7 months (January–August

2001) under ammonia-limiting conditions. The R1 operating

conditions are summarized in Table 3. Prior to January 2001,

the biomass concentration was too low to achieve a high

removal efficiency as shown in Fig. 2.

From January 2001 to March 2001, the increase of the

reaction rates was due to the combination of the increase of

the biomass in the reactor and to the seasonal temperature

increase. Cross-sections of biofilm, observed with an electron

microscope, indicated a biofilm thickness in R1 of about

200mm; such a biofilm thickness allows only a partial

penetration of ammonia into the biofilm (Zhang and Bishop,

1994).

Such a biofilm thickness was used to calculate the biomass

density by dividing biomass weight (ranging from 10.8 to

13 g TS m�2 ) by thickness. A biomass density of about

60 mg TS cm�3 was determined and that is consistent with

published data (e.g. Van Benthum et al., 1995).

After July 2001, microorganisms such as rotifers and

nematodes were found in the biofilm. These metazoans

caused a massive detachment of biofilm from the support

media and, consequently, the nitrification rate decreased.

Therefore, for the purpose of this study, the system was

considered close to steady-state conditions from April to the

end of June. The specific operating conditions during this

period are reported in Table 4.

Removal rates during this period were correlated to the

corresponding temperatures in the reactor. R1 showed a fairly

constant effluent ammonia concentration so R1 data were

pooled together to study nitrification as a function of

temperature. The results showed that there was no signifi-

cant (p-level40.05) correlation between nitrification-rate and

temperature. Since these results refer to the overall reaction

rate, this means that the apparent temperature coefficient (ya)

can be assumed to be equal to unity.

¼ dissolved oxygen; O/N ¼ Oxygen over Nitrogen ratio in

ation Coefficient of variation Minimum Maximum

0.17 10.2 23.3

0.15 13.0 35.0

0.45 0.59 6.08

0.06 62.9 92.4

0.35 0.56 3.89

0.36 0.43 3.45

0.49 4.93 55.6

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WAT E R R E S E A R C H 40 (2006) 2981– 2993 2987

However, the ‘‘intrinsic’’ reaction rate could depend on

temperature according to the ‘‘real’’ temperature coefficient

‘‘y’’, which could be higher than 1. Therefore, a bi-variate

regression analysis was performed. All the data available with

different ammonia concentrations and temperatures were

considered and Eq. (8) was used in the bi-variate model. If a

reference temperature of 20 1C is chosen, the equation

becomes

vT ¼ kRyðT�20Þcae. (23)

Table 4 – Operating conditions in R1 (from April to end of Juneratio in the reactor)

Parameter (unit) N Average Standard devi

Temperature (1C) 101 19.2 2.10

DO (mg L�1) 101 23.7 3.57

NH4-N (mg L�1) 101 2.0 0.82

Efficiency (%) 101 0.9 0.03

Loading rate (gNH4-N m�2 d�1) 101 2.3 0.68

Removal rate (gNH4-N m�2 d�1) 101 2.0 0.59

O/N (dimensionless) 101 13.8 6.31

Table 5 – Regression statistics under ammonia limiting condit

Multiple correlation coefficient (R) 0.892Coefficient of Determination (R2) 0.795

kR

Mean 1.163

Standard error 0.0637

Range 1.099–1.226

t (90) 18.256

p-Level o0.01

Level of significance is also shown for all the regression estimates.

Fig. 2 – Biomass concentration

Table 5 shows the results of statistical analysis and the

estimates of ‘‘kR’’, ‘‘y’’ and ‘‘a’’ values as they were obtained

from the bi-variate regression analysis. As it can be seen, ‘‘y’’

is in the range of 1.086–1.109 (average 1.098), and the order of

the reaction is very close to unity.

4.2. Oxygen-limiting conditions (reactor R2)

As it has been already seen from Eq. (22), at steady-state and

under oxygen-limiting conditions and at constant oxygen

2001; DO ¼ dissolved oxygen; O/N ¼ Oxygen over Nitrogen

ation Coefficient of variation Minimum Maximum

0.11 13.4 22.0

0.15 17.0 31.0

0.41 0.9 4.3

0.03 0.8 0.9

0.30 1.0 3.9

0.29 0.9 3.5

0.46 5.5 33.3

ions (R1) during the period April–June 2001

y a

1.098 0.918

0.0096 0.0749

1.086–1.109 0.843–0.993

95.140 12.254

o0.01 o0.01

on carriers in R1 and R2.

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concentration, the apparent temperature coefficient coin-

cides with the biological temperature coefficient. Therefore,

the ‘‘intrinsic’’ temperature coefficient (y) affecting the

intrinsic biological process can be determined from the

experimental data. As in R1, the biomass concentration in

R2 varied during the experimental period. However, nema-

todes and rotifers colonized the biofilm starting as early as in

March 2001 and their grazing activity on the biofilm also

caused loss of biomass and nitrification rates decreased.

While in reactor R1 this phenomenon started in summer

and lasted two weeks only, the presence of metazoans in

reactor R2 persisted until July 2001. The biofilm in reactor R2

was thicker but looser and that, according to van Loosdrecht

et al. (1995), can be related to the higher loading rates.

Probably, such a thicker biofilm was more suitable for the

colonization of metazoans than the more compact biofilm

that developed in reactor R1, at much lower loading rates.

Table 6 – R2 operating conditions (from June 2000 to August 200ratio in the reactor)

Parameter (unit) N Average Standard devi

Temperature (oC) 325 21.1 3.0

DO (mg L�1) 325 7.86 2.54

NH4-N (mg L�1) 325 11.8 6.58

Efficiency (%) 325 50.6 13.1

Loading rate (gNH4-N m�2 d�1) 325 6.59 2.56

Removal rate (gNH4-N m�2 d�1) 325 3.17 1.15

O/N (dimensionless) 325 0.92 0.88

Fig. 3 – Reactor 2: time series of biomass levels and nitrification r

graph). Data were splitted into two sets: before and after 10 No

Operating conditions and experimental data for R2 are shown

in Table 6.

From June 2000 to February 2001, DO concentration in the

reactor was varied in order to study nitrification kinetics

under oxygen-limiting conditions. By examining the data

from this period, two different patterns of experimental

conditions were recognizable, before and after November

10th 2000, even though nitrification rates remained fairly

constant (Fig. 3).

After the data had been standardized, they were split into

two different sets by means of a Hierarchical Cluster Analysis

(Kaufman and Rousseeuv, 1990). Classification was based on

biomass, temperature, DO and the log-transformed nitrifica-

tion rate. The Euclidean Distance

d2ðxi; xjÞ ¼

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiXq

k¼1

ðxik � xjkÞ22

vuut (24)

1); DO: dissolved oxygen; O/N: Oxygen divided by nitrogen

ation Coefficient of variation Minimum Maximum

0.10 12.5 28.1

0.32 4.50 22.8

0.56 1.32 37.1

0.26 16.9 86.3

0.39 2.23 14.3

0.36 1.70 10.4

0.96 0.19 3.05

ates (upper graph); dissolved oxygen and temperature (lower

vember 2000 (thick vertical line).

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WAT E R R E S E A R C H 40 (2006) 2981– 2993 2989

was used as distance measure, and Ward’s method was used

as agglomerative criterion. By this means two separate groups

of data were distinguishable.

Since the biomass content of each group of data differed

significantly, (Mann–Whitney U test: U: 76, p-levelo0.001, N:

195) they were defined as low and high biomass sets (high

biomass: median: 9.77, min: 7.11, max 10.71, N: 82; low

biomass: median: 6.67, min: 4.58, max 7.71, N: 59).

Table 7 summarizes the main characteristics of the two

clusters of data.

Moreover, a GLM ANCOVA was applied to these data. The

GLM model was

yij ¼ mþ b1xi þ b2aj þ b3ðaxÞij þ �ij, (25)

where yij is the kth nitrification rate observation of the jth

level of factor a Biomass content: high and low biomass corrected

by the ith observation of co-variate x1 ln(dissolved oxygen); mis the true overall mean; x1 is the co-variate score ln(dissolved

oxygen) for the ith subject in the jth condition; aj is the

incremental effect of factor a level j (i.e. Biomass content: high

and low biomass), such that aj ¼ mj � m; mj is the true population

mean for the jth level of factor A (i.e. Biomass content); (a � x)ij is

the interaction effect for the jth level of factor a and the ith

observation of co-variate x, i.e. ln(dissolved oxygen); eij is the

error; bi...;n are the regression coefficients.

Table 7 – Average characteristics of the two groups of data rec

Clusters Mean Median M

Low biomass (June– October 2000)

Temperature (1C) 25.5 25.7

Dissolved oxygen (mg L�1) 12.8 12

Biomass (g TS m�2) 6.56 6.67

High biomass (November 2000– February 2001)

Temperature ( 1C) 18.6 18.8

Dissolved oxygen (mg L�1) 8.8 8

Biomass (g TS m�2) 9.28 9.77

Fig. 4 – Reactor R2, period from June 2000 to February 2001—diffe

Confidence limits are also shown.

The ANCOVA, applied to these two sets of data (referred to

the period June 2000–February 2001), showed that the

nitrification rate was significantly different (F: 91.7, df1: 2,

df2: 143; p-levelo0.01) for low- and high-biomass content

conditions. The ‘‘high biomass’’ trials showed a faster kinetics

(i.e. higher nitrification rates corresponding to increasing DO

levels) than the ‘‘low biomass’’ trials (Fig. 4). Therefore, the

dependence on thermal changes has been studied for each of

these two situations.

Eq. (16) describes the relationship between nitrification rate

and DO for the reference temperature of 20 1C:

vT ¼ kRyðT�20Þ

ðO2Þa. (26)

As R1 data, R2 data have been also analyzed by means of bi-

variate regression analysis. The results are shown in Tables 8

and 9.

As it can be seen, the ‘‘intrinsic’’ biological temperature

coefficient ‘‘y’’ under oxygen-limiting conditions (R2) varied

between 1.023 and 1.081 (with an average value of 1.056). The

value of ‘‘y’’ under oxygen-limiting conditions appears to be

somewhat lower than under ammonia-limiting conditions

(R1), but the difference is not statistically significant. On the

other hand, the dependence of the overall nitrification rate on

temperature is negligible for R1 (i.e. the value of ‘‘ya’’ is close

ognised from cluster analysis

inimum Maximum Std. deviation N

23.2 28.1 1.4 59

6 22.75 4.7 59

4.58 7.71 0.77 59

13.1 22.2 1.8 82

4.5 15 2.5 82

7.11 10.71 1.14 82

rent kinetics as function of biomass levels (low vs. high). 95%

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Table 9 – Regression statistics for the nitrification kinetics in the R2 reactor under oxygen-limiting conditions fromNovember 2000 to February 2001 (i.e. variable dissolved oxygen concentrations)

Multiple correlation coefficient (R) 0.900Coefficient of determination (R2) 0.810

kR y a

Mean 1.014 1.059 0.686Standard error 0.1248 0.0103 0.0528

Range 0.889–1.139 1.048–1.071 0.633–0.739

t (84) 8.124 92.075 12.991

p-Level o0.01 o0.01 o0.01

Data set with high biomass content

Table 8 – Regression statistics for the nitrification kinetics in the R2 reactor under oxygen-limiting conditions from June toOctober 2000 (i.e. variable dissolved oxygen concentrations)

Multiple correlation coefficient (R) 0.479Coefficient of Determination (R2) 0.229

kR y a

Mean 0.994 1.052 0.454

Standard error 0.4385 0.0289 0.1351

Range 0.555–1.432 1.023–1.081 0.318–0.589

t (62) 2.266 36.358 3.358

p-Level 0.0269 o0.01 o0.01

Data set with low biomass content.

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to 1, so that the effect of temperature is hardly perceptible on

the overall reaction rates).

This result appears to be in contrast with the findings of

Zhu and Chen (2002). However, it seems reasonable that their

conclusion depends on their specific experimental condi-

tions. In their case air was sparged instead of pure oxygen

and DO concentration was not kept constant, but it decreased

as temperature increased. Therefore, the increase of nitrifica-

tion rates, related to higher temperature values, was probably

counterbalanced by the lower oxygen penetration depth in

the biofilm.

It is noteworthy to observe that, even though the two

clusters (high and low biomass) were at different tempera-

tures (Student’s t-test: t: 24.5, df: 139, p-levelo0.001) and

DO concentrations (Mann–Whitney U test: U: 1241, p-leve-

lo0.001, N: 141), the difference observed between the

nitrification rates are essentially due to the change in the

biomass content. In fact, when considering the specific

nitrifying activity (i.e. the ratio of nitrification rate to biomass

content on the support media) there is evidence of a

difference between the two biomass conditions. Despite

the fact that Fig. 5 seems to suggest that there is no

appreciable difference, ANCOVA, after removing the variation

due to both temperature and DO concentration, clearly shows

that the specific nitrification activity of the two biomass

conditions is significantly different (F: 8.8, df1: 1, df2: 137,

p-levelo0.01).

In addition, when considering the lowest concentrations of

DO (DOp8 mg/L), the specific nitrifying activity of the

biomass appears to be limited by the oxygen penetration

depth through the biofilm. Comparing the average specific

nitrification activity of the ‘‘high biomass’’ data set (0.36 g N-

NH4 g TS–1 d�1) with that of the ‘‘low’’ biomass data set

(0.442 g N-NH4 g TS–1 d�1), in fact, a significant difference

between the two means can be found (Student’s t-test for

unequal variances: t: 3.382, df: 39, p-levelo0.01). Under low

DO conditions (DOo8 mg L�1) the biofilm thickness plays a

major role in driving the kinetics and leads to a higher specific

biomass activity when the biofilm thickness is low. This effect

was also suggested by Zhu and Chen (2002) when they

observed a reduction of the temperature impact on fixed film

nitrification rates due to the dominance of mass diffusion

transport processes and by Hao et al. (2002), who found that

biofilm thickness and density were the most important

parameters in determining the effect of DO on the observed

N-concentrations.

During the period from March to August 2001, DO concen-

tration in reactor R2 was kept almost constant (at about

6–8 mg L�1) in order to investigate further the effect of

temperature on nitrification-rates. Also in this case, data

were grouped into two different sets depending on their

biomass content. Biomass contents of these two groups were,

respectively, 8.9 g TS m–2 (min: 7.6, max 11.0; std. deviation:

0.93, N: 124) for the ‘‘high’’ biomass data set and 7.7 g TS m–2

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Fig. 5 – Reactor R2, period from June 2000 to February 2001—biomass nitrification activity (nitrification rate/biomass) vs.

dissolved oxygen and temperature for low and high biomass content on the support media.

Table 10 – Temperature coefficients y for nitrificationkinetics in R2 reactor under oxygen-limiting conditionsfrom March to August 2001 (i.e. constant dissolvedoxygen concentrations)

Temperaturecoefficient (y)

High biomassconditions

Low biomassconditions

Mean 1.061 1.060

Standard error 0.0086 0.012532

Range 1.044–1.078 1.047–1.073

R2 0.563 0.510

T 113.11 12.42

p-Level o0.01 o0.01

Fig. 6 – Reactor R2, period from March to August 2001—

specific nitrification activity (nitrification rate/biomass) vs.

temperature in the two biomass groups. From the graph two

linear relationships with temperature are visible.

WAT E R R E S E A R C H 40 (2006) 2981– 2993 2991

(min: 6.87, max 10.58; std. deviation: 0.85, N: 73) for the ‘‘low’’

biomass data set. The difference in this case was smaller but

still significant (Mann–Whitney U test: U: 1219, p-levelo0.001,

N: 198), consequently the two data sets were analyzed

separately.

The kinetics were described by Eq. (16) after the following

linear transformation:

lnðvTÞ ¼ lnðvRÞ þ ðT� 20Þ lnðyÞ. (27)

Since oxygen concentration was kept nearly constant, vR was

considered to be constant.

Table 10 shows the results of the linear regression analysis.

It is important to observe that the two estimates of ‘‘y’’ are

similar in both situations and are also comparable with the

estimates obtained in the previous analysis.

Fig. 6 shows the relationship between specific biomass

activity of Reactor R2 during the period from March to August

2001 and the temperature for the two biomass groups. From

the graph it is evident that the range of temperatures was not

exactly the same for each group. Nevertheless, examination

of the graph indicates that for any temperature increase in

the higher range (i.e. 23–28 1C) the biomass increases its

activity more than in the lower temperature range (i.e.

18–22 1C). However, such a difference may be not only due

to temperature, but to deeper penetration of DO into the

biofilm. In fact, diffusion was more efficient as temperature

increased, since DO concentration was kept constant in the

bulk liquid.

In order to clarify the relationship between temperature

and specific biomass activity, independently from oxygen

penetration in the biofilm, ANCOVA was applied to these data.

The GLM model was

yij ¼ mþ b1xi;1 þ b2aj;2 þ b3ðax3Þij þ �ij, (28)

where yij is the kth nitrification activity observation of the jth

level of factor a (Biomass level: high and low biomass) corrected

by the ith observation of co-variate x1 (i.e. DO), m is the true

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overall mean, x1 is the co-variate score for the ith subject in

the jth condition (i.e. DO), aj is the incremental effect of factor

a level j (i.e. Biomass level: high and low biomass), such that

aj ¼ mj � m, mj is the true population mean for the jth level of

factor A (i.e. Biomass level), x3 is the co-variate score for the ith

subject in the jth condition (i.e. T�20), (a � x3)ij is the interac-

tion effect for the jth level of factor a and the ith observation

of co-variate x3 (i.e. Biomass level�T�20), eij is the error, bI;...;n

are the regression coefficients.

Even removing the effect of DO concentration, the specific

nitrification activity showed a significantly faster increase (F:

8.20 df1: 2, df2: 140; p-levelo0.01) in the higher temperature

range (23–28 1C) than in the lower temperature range

(18–22 1C). This can be easily explained by the combined

effects of higher temperature and thinner biofilm. In fact, as

temperature increases, the resistance to diffusion decreases,

a higher proportion of biomass is exposed to oxygen and,

therefore, is active, resulting in a higher specific nitrification

activity.

5. Conclusions

The aim of this work was the study of the effect of

temperature on the rate of biological nitrification in pure-

oxygen moving-bed biofilm reactors (MBBRs). This analysis

showed that these effects can be lower than expected under

certain operational conditions, as found by Popel and Fischer

(1998) for activated-sludge systems.

1.

The influence of operating parameters (such as the

hydraulic retention time, the influent ammonia concen-

tration, the specific available surface and the kinetic of the

process) on the value of effluent concentration (and

therefore on nitrification rate) has been analyzed either

under ammonia or under oxygen-limiting conditions.

2.

The ‘‘intrinsic’’ or ‘‘real’’ biological temperature coefficient

‘‘y’’ (characterizing the intrinsic biological nitrification

process) has been quantified independently from the

‘‘apparent’’ temperature coefficient (ya) by means of bi-

variate regression analysis.

3.

At steady-state and under ammonia-limiting conditions,

the apparent temperature coefficient ‘‘ya’’ resulted to be

very close to unity, so that the effect of temperature was

negligible.

4.

However, the ‘‘real’’ biological temperature coefficient ‘‘y’’

under ammonia-limiting conditions was found in the

range 1.086–1.109 (average 1.098), but it had no effect on

the overall conversion rates.

5.

At steady-state and under oxygen-limiting conditions, the

biological temperature coefficient ‘‘y’’ was in the range

1.023–1.081 (average value: 1.058).

6.

The ‘‘real’’ biological temperature coefficient ‘‘y’’ coincided

with ‘‘ya’’ when dissolved oxygen concentration is kept

constant.

7.

Finally, under oxygen-limiting conditions, it has been

shown that the specific biomass activity (i.e. the ratio of

nitrification rate to biomass content on the support media)

was strongly influenced by the combination of the deeper

penetration of oxygen into the biofilm at low biomass

content (i.e. thin biofilm), in the temperature range of

23–28 1C, while this effect was less marked in the range of

22–25 1C, though still statistically significant.

These results could have a profound consequence on the

design of MBBRs. Reactors that are designed to operate under

ammonia-limiting conditions can be designed without taking

into account the effect of temperature on overall nitrification

conversion rates; on the contrary, if these reactors are

operated under oxygen-limiting conditions, temperature

effects have to be taken into account in designing the

reactors.

Acknowledgments

The authors wish to thank SIAD S.p.A., which partially funded

the experimental program and provided the pilot plants. In

particular, the authors wish to thank Eleonora Pasinetti, SIAD

laboratory supervisor, for providing help, support and for

making data available to us. BAS S.p.A. provided logistic

assistance for laboratory routine analyses. We would like also

to thank Dr. Arthur Boon for the review of English grammar.

This paper benefited also from the comments of two

anonymous reviewers that significantly improved the manu-

script.

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