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YUENTECHNICAL DATA
1
YUEN SYSTEM TECHNICAL DATA
Features of YUENYUEN system is the smallest nozzle that YUDO supplies. This nozzle provides the most delicate product quality. We have many kinds of gate shapes to apply the nozzles easily to various kinds of shapes of goods. Customers can get the top quality plastic products by applying precisely machined YUEN standard nozzles. We can up-grade your productivity with our reliable YUEN nozzles that can apply to both multy-cavity and small size engineering plastic products.
YUEN 시스템은 YUDO에서 제공하는 가장 작은 사이즈의 노즐로서 고객님들이 가장 정교한 품질의 제품을 생산할 수 있도록 합니다.
다양한 형상의 제품에 손쉽게 적용하기 위하여 여러가지 형태의 게이트 형상을 보유하고 있습니다.
정밀 가공된 YUEN 표준 제품을 손쉽게 적용하여 균일한 품질의 제품을 양산할 수 있습니다.
신뢰성 있는 YUEN 시스템은 다수 캐비티 금형 및 소형 엔지니어링 플라스틱 금형에 적용되어 생산성을 향상시켜 드립니다.
Application
Application product : Medical, Engineering plasitic, Packaging etc.Resin : PP, PE, PC, PMMA, PA66+GF15~45%, PBT+GF10~50% etc.
YUEN SYSTEM TECHNICAL DATA
2
INDEXNozzle Data
Application note 적용기준 / 03 / Terminology of YUEN system 시스템 구성 부품 / 05 /Specification of YUEN system 시스템 사양 / 06 / Model number of YUEN nozzle 노즐 모델명 / 07 /Composition of tip & union 팁과 유니온 구성 / 09 / Code number of nozzle tip & union 팁과 유니온 코드명 / 10 /
Cylinder Data
Pneumatic cylinder specification of YUEN valve 밸브용 공압 실린더 사양 / 11 /Hydraulic cylinder specification of YUEN valve 밸브용 유압 실린더 사양 / 12 /Pin specification of YUEN valve 밸브 핀 사양 / 13 /
Gate Data
Mold machining guide of YUEN 몰드 가공 가이드 / 14 / Gate area machining of YUEN valve 밸브 게이트 가공도 / 15 /Gate area machining of YUEN open 오픈 게이트 가공도 / 16 / Cylinder area machining of YUEN valve 밸브 실린더부 가공도 / 17 / Flange area machining of YUEN 플랜지부 가공 / 19 /
Option
Gate bush of YUEN 게이트 부시 / 20 /
YUEN open single nozzle
Specification of YUEN open single nozzle(YIS) 단노즐(YIS) 사양 / 21 / Model number of YUEN open single nozzle(YIS) 단노즐(YIS) 모델명 / 22 / Specification of YUEN open single nozzle(YLS) 단노즐(YLS) 사양 / 23 / Model number of YUEN open single nozzle(YLS) 단노즐(YLS) 모델명 / 24 /Mold machining of YUEN open single nozzle 단노즐 금형 가공도 / 25 /
YUEN nozzle
YUEN SYSTEM TECHNICAL DATA
3
Minimum gate pitch by nozzle type 노즐별 최소 게이트 간격Minimum gate pitch by nozzle type 노즐별 최소 게이트 간격
Unit : gram
Unit : mm
Thin( 2mm )
Thick(2mm )
Size
09
12
ValveChannel dia. Channel dia.Pin dia. Gate dia.
Open
5
6
7
9
3
4
4
-
3
5
6
7
4
3.5
CC, CS, CT, CA, ST, SA - 0.8 / 1.0 / 1.2CE, ET, EA - 0.8 / 1.0CC, CS, - 1.0 / 1.2 / 1.5CT, CA, ST, SA - 1.0 / 1.2 / 1.5CE, ET, EA - 0.8 / 1.0CC, CS - 1.2 / 1.5 / 1.8CT, CA, ST, SA - 1.2 / 1.5 / 1.8CE, ET, EA - 1.0 / 1.2 / 1.5CC, CS - 1.5 / 1.8 / 2.0CT, CA, ST, SA - 1.5 / 1.8 / 2.0CE, ET, EA - 1.2 / 1.5 / 1.8
- CC - 0.8 / 1.0-
VV, VA, VT - 1.0/1.2
VV, VA, VT - 1.0 / 1.2 / 1.5
VV, VA, VT - 1.2 / 1.5 / 2.0
VV, VA, VT - 1.5 / 2.0 / 2.5
Gate dia.
12
09
15
18
Size
Viscosity MaterialsGate
system Low(High MI)
High(Low MI) Engineering General
22
Medium
Open ~15 ~30 ~15 ~30 ~15 ~20~20Open ~7 ~15 ~7 ~15 ~7 ~10~10
Valve ~12 ~25 ~12 ~25 ~12 ~15~15
Valve ~20 ~40 ~20 ~40 ~20 ~25~25Open ~25 ~50 ~25 ~50 ~25 ~35~35
Open ~35 ~70 ~35 ~70 ~35 ~50~50Valve ~25 ~60 ~25 ~60 ~25 ~40~40Open ~50 ~75 ~100 ~50 ~100 ~50 ~75Valve ~35 ~50 ~75 ~35 ~75 ~35 ~50
Injection volume varies to the resin used, thickness of the product, injection speed and gate diameter.The following figures are the reference for helping to understand the various type of gate system.Please contact YUDO representative or agency for an actual application.사출량은 사용할 수지의 특성과 제품 두께, 사출 속도, 게이트의 직경에 따라 결정됩니다.유도 노즐 시스템의 규격별 성능과 적요에 관하여 다음 내용을 참조하기 바라며, 실제 제품에 적용하실 때는 당사와 협의하여 주시기 바랍니다.
Injection volume by nozzle size 노즐 규격에 따른 사출량Injection volume by nozzle size 노즐 규격에 따른 사출량
Product thickness
Size of nozzles 노즐의 규격Size of nozzles 노즐의 규격
15
18
22
● Application note● Application note적용기준
Unit : mm
Valve Open
Type
Pitch
A / BA / B
14 / 25
20 / 25
-- ---
25 / 25
Square Rectangle
Square Rectangle
실린더 최소 간격
Cylinder Minimum Pitch노즐 최소 간격
Nozzle Minimum Pitch
ELS - Rectangle ELS - ParallelCPS - Square
CylinderSquare Rectangle Parallel
59 / 59 35 / 99 50 / 81
YUEN 09
YUEN 12
23 / 28.528.5 / 28.5YUEN 15 CPS 50
ELS 50 26 / 3232 / 32YUEN 18
32 / 4040 / 40YUEN 22
A
B
A
BB
A
A
B
A
B
Material compatibility 수지의 적합성Material compatibility 수지의 적합성
: Good (적합) : Possible (가능) : Contact YUDO (협의 후 제한 적용) : Not recommended (적용 불가)
Amorphous materials (비결정성 수지)
YUEN SYSTEM TECHNICAL DATA
4
Crystalline materials (결정성 수지)
Additives (첨가제 함유)
(난연제 함유)Flame retardants
(안정제 함유)Stabilizer filled
(색상 교환)Color change
(유리섬유 함유)Glass fiber filled
VT VAVV CC
Gate type
Gatingmethod
ABS
PC
PMMA (Acryl)
PPO
PS
PUR
PVC
SAN
PA
PBT
PE
PET
POM(Acetal)
PP
PPS
LCP
PEEK
Valve Open
VV Tip CC Tip CS Tip CE Tip
CT CA CS ETCE EAST SA
YUEN SYSTEM TECHNICAL DATA
5
● Terminology of YUEN system ● Terminology of YUEN system Part by name 파트별 구성품 명칭Part by name 파트별 구성품 명칭
시스템 구성 부품
MODU system unit Locating ring Clamping plate Spacer plate Holding plate Cavity plate Guide pin Socket head cap screw
Nozzle unit Seal ring Nozzle body Tube heater Thermocouple (Pin) Nozzle tip Snap ring Union
Manifold unit Nozzle locator Thermocouple (Pin) Tube heater Socket head cap screw C.P.S ring Pin guide bush Manifold block Sheath heater End plug Dowel pin Dowel pad Lock pin Insulation pad Thermocouple (Surface)
Cylinder unit Flat head cap bolt Cylinder cover Cylinder housing Piston Glyd ring O-ring Piston in Valve pin
Connecting unit Connector (Signal) Solenoid valve Air nipple Sol manifold Silencer Connector (Power + T/C)
YUEN SYSTEM TECHNICAL DATA
6
Structure and specification 구조 및 사양Structure and specification 구조 및 사양
YUEN-09-□□-□□□.□ YUEN-12-□□-□□□.□ YUEN-15-□□-□□□.□ YUEN-18-□□-□□□.□ YUEN-22-□□-□□□.□
How to read nozzle model 노즐 모델명 보는 법
YUEN-□□-□□-□□□.□
Nozzle size (9, 12, 15, 18, 22)
Nozzle length [L]Gate style (VS, VT, VA, CC, CT, CA, CS, ST, SA, CM, MT, MA, CE, CT, CA)
● Specification of YUEN system ● Specification of YUEN system
시스템 사양
YUEN system has 5 standardized sizes and each size has various gate diameters.Nozzle size is labelled after the Type Name (ex. YUEN 12 : YUEN Nozzle 12) and determines the injection volume of the nozzle.
YUEN 시스템은 5개의 표준화된 규격과 다양한 형태의 게이트 직경을 갖추고 있습니다.노즐 규격은 Type명 다음에 표기되며, (예. YUEN 12 : YUEN Nozzle 12) 노즐의 사출량을 결정합니다.
YUEN 09 YUEN 12
Only Open
Model NumberDivision
System
ØC
CT [min]
MT
ST
ØH
ØD
ØF1
ØP
ØM1
ØN
ØM2
L, ØG L : Refer to page 14, ØG : Refer to page 22
-
- -
-
7.5
15
-
3 4
10
16
25
13
19.3
28.5
16
22.2
32
19
28
40
ØF2 14 / 25 26 29 32 40
Valve Open
50 -
-60
40
70
Valve Open
50 -
-
-
60
YUEN 15 YUEN 18 YUEN 22
3
Valve
50
60
4
Valve
50
60
-
Open
-
-
-
8 1066 88 88 8
8 1055 88 86 7
5 943.5 76 75 6
Open
-
-
Unit : mm
L
G
D
P
N
H
F2
F1
MT
M2
M1
15
C
CT
[min
]H
T[m
in]
ST
YUEN SYSTEM TECHNICAL DATA
7
Unit : mm
Nozzle length by heater, T/C code 히터, T/C 코드에 따른 노즐길이Nozzle length by heater, T/C code 히터, T/C 코드에 따른 노즐길이
● Model number of YUEN nozzle ● Model number of YUEN nozzle
노즐 모델명
Model L BL Heater T / C
Model L BL Heater T / C
T
FL
12
10
10.9
10
YUEN 12
9
7.5
9.2
10
YUEN 09
15
13
12.9
10
YUEN 15
18
16
15.2
10
YUEN 18 YUEN 22
DØ
dØ
60 48.98
58.95
68.92
78.89
88.86
98.83
70
80
90
100
110
HRFR15120300
HRFR15120400
HRFR15120500
HRFR15120600
HRFR15120700
HRFR15120800
NZTP[IC,CA]100350
HRFR15090300 NZTP[IC,CA]100350
HRFR15090400 NZTP[IC,CA]100450
HRFR15090500 NZTP[IC,CA]100550
HRFR15090600 NZTP[IC,CA]100650
HRFR15090700 NZTP[IC,CA]100750
HRFR15090800 NZTP[IC,CA]100850
HRFR15090900 NZTP[IC,CA]100950
NZTP[IC,CA]100450
NZTP[IC,CA]100550
NZTP[IC,CA]100650
NZTP[IC,CA]100750
NZTP[IC,CA]100850
YEM12 - □□ - 060
YEM12 - □□ - 070
YEM12 - □□ - 080
YEM12 - □□ - 090
YEM12 - □□ - 100
YEM12 - □□ - 110
60 50.68
60.65
70.62
80.59
90.56
110.50
70
80
90
100
120
YEM09 - □□ - 060
YEM09 - □□ - 070
YEM09 - □□ - 080
YEM09 - □□ - 090
YEM09 - □□ - 100
YEM09 - □□ - 120
130.44140YEM09 - □□ - 140
22
19
19.2
10
YUEN 9
The shape of YUEN 9 nozzle flange is elliptical.
YUEN 9 노즐 플랜지의 형상은 타원형으로 되어 있습니다.
The length of nozzle body(BL) is determined by considering thermal expansion.
노즐 Body의 길이(BL) 치수는 열팽창을 감안하여 제작됩니다.
Ød
ØD
L
TB
L
FL
YUEN SYSTEM TECHNICAL DATA
8
Unit : mm
Nozzle length by heater, T/C code 히터, T/C 코드에 따른 노즐길이Nozzle length by heater, T/C code 히터, T/C 코드에 따른 노즐길이
Model L BL Heater T / C
Model L BL Heater T / C
Model L BL Heater T / C
56.96
66.93
76.90
86.87
106.81
116.78
126.75
64.64
74.61
84.58
104.52
114.49
124.46
70 HRFR15150370 NZTP[IC,CA]100450YEM15 - □□ - 070
80
90
100
120
140
80
90
HRFR15150470
HRFR15150570
HRFR15150670
HRFR15150870
HRFR15151070
NZTP[IC,CA]100550
NZTP[IC,CA]100650
NZTP[IC,CA]100750
NZTP[IC,CA]100950
NZTP[IC,CA]101150
YEM15 - □□ - 080
YEM15 - □□ - 090
YEM15 - □□ - 100
96.84110 HRFR15150770 NZTP[IC,CA]100850YEM15 - □□ - 110
YEM15 - □□ - 120
130 HRFR15150970 NZTP[IC,CA]101050YEM15 - □□ - 130
YEM15 - □□ - 140
YEM18 - □□ - 080
YEM18 - □□ - 090
100
120
130
140
YEM18 - □□ - 100
94.55110YEM18 - □□ - 110
YEM18 - □□ - 120
YEM18 - □□ - 130
YEM18 - □□ - 140
134.43
144.4
150
160
YEM18 - □□ - 150
YEM18 - □□ - 160
154.37
164.34
170
180
YEM18 - □□ - 170
YEM18 - □□ - 180
YEM22 - □□ - 090
YEM22 - □□ - 100
YEM22 - □□ - 110
YEM22 - □□ - 120
YEM22 - □□ - 130
YEM22 - □□ - 150
YEM22 - □□ - 160
YEM22 - □□ - 170
YEM22 - □□ - 180
YEM22 - □□ - 190
YEM22 - □□ - 200
HRFR15180450 NZTP[IC,CA]100550
HRFR15180550 NZTP[IC,CA]100650
HRFR15180650 NZTP[IC,CA]100750
HRFR15180750 NZTP[IC,CA]100850
HRFR15180850 NZTP[IC,CA]100950
HRFR15180950 NZTP[IC,CA]101050
HRFR15181050 NZTP[IC,CA]101150
HRFR15181150 NZTP[IC,CA]101250
HRFR15181250 NZTP[IC,CA]101350
HRFR15181350 NZTP[IC,CA]101450
HRFR15181450 NZTP[IC,CA]101550
90 70.62 HRFR23220500 NZTP[IC,CA]100550
100 80.59 HRFR23220600 NZTP[IC,CA]100650
110 90.56 HRFR23220700 NZTP[IC,CA]100750
120 100.53 HRFR23220800 NZTP[IC,CA]100850
130 110.5 HRFR23220900 NZTP[IC,CA]100950
150 130.44 HRFR23221100 NZTP[IC,CA]101150
160 140.41 HRFR23221200 NZTP[IC,CA]101250
170 150.38 HRFR23221300 NZTP[IC,CA]101350
180 160.35 HRFR23221400 NZTP[IC,CA]101450
190 170.32 HRFR23221500 NZTP[IC,CA]101550
200 180.29 HRFR23221600 NZTP[IC,CA]101650
How to read thermocouple code
NZTP CA 10 055 0Version
Thermocouple lengthThermocouple wire dia. (10:Ø1.0, 16:Ø1.6)
Pin type thermocoupleSensing position (nozzle)
Thermocouple type (IC or CA)
T/C 모델명 보는 법How to read heater code히터 모델명 보는 법
HRFR 15 18 045 0Version
Heater length (HL)
Heater wire dia.(15:Ø1.5, 36:Ø3.6)
Tube heaterTube heater type
Nozzle size(ØD)
● Composition of tip & union● Composition of tip & unionValve typeValve type
Open typeOpen type
팁과 유니온 구성
9
YUEN SYSTEM TECHNICAL DATA
VV
VA
VT
VT Union
VA Union
GN UnionVV Tip
ST
CS
SA
CT Union
CA Union
GN UnionCS Tip
CE
EA
ET
VT Union
VA Union
GN UnionCE Tip
CC
CA
CT Union
CA Union
GN UnionCC Tip
CT
Applicable gate style by nozzle size 노즐 규격별 적용 가능한 게이트 방식Applicable gate style by nozzle size 노즐 규격별 적용 가능한 게이트 방식
Code of YUEN tip YUEN 팁 코드Code of YUEN tip YUEN 팁 코드
Code of YUEN union YUEN 유니온 코드Code of YUEN union YUEN 유니온 코드
● Code number of nozzle tip & union● Code number of nozzle tip & union팁과 유니온 코드명
10
YUEN SYSTEM TECHNICAL DATA
CE Tip은 VT, VA Union과 함께 사용됩니다.CE TIP is combined with VT and VA Unions.
VV Tip CS Tip
YETGVV180362
YETGVV220452
YUEN 09 -
YUEN 15 YETGVV150293 YETGCS150323
YETGCS180392
YETGCS220482
YUEN 18
YUEN 22
ØG GN Type
YEGNUN151773
YEGNUN121473
YEGNUN091250
YEGNUN182203
YUEN 12
YUEN 09
YUEN 15
YUEN 18
1.0
1.2
YEGNUN222603YUEN 22
0.8
-1.0
-0.8
CA Type
1.0 YECAUN150100
1.2 YECAUN150120
1.5 YECAUN150150
1.2 YECAUN180120
1.5 YECAUN180150
2.0 YECAUN180180
1.5 YECAUN220150
2.0 YECAUN220180
2.5
VA Type
-
-
YEVAUN150100
YEVAUN150120
YEVAUN150150
YEVAUN180120
YEVAUN180150
YEVAUN180200
YEVAUN220150
YEVAUN220200
YEVAUN220250
VT Type
-
-
YEVTUN150100
YEVTUN150120
YEVTUN150150
YEVTUN120080
YEVTUN120100
YEVTUN120120
YEVAUN120080
YEVAUN120100
YEVAUN120120
YECTUN120080
YECTUN120100
YECTUN120120
YECAUN120080
YECAUN120100
YECAUN120120
YEVTUN180120
YEVTUN180150
YEVTUN180200
YEVTUN220150
YEVTUN220200
YEVTUN220250 YECAUN220200
-
-
CT Type
YECTUN150100
YECTUN150120
YECTUN150150
YECTUN180120
YECTUN180150
YECTUN180180
YECTUN220150
YECTUN220180
YECTUN220200
-
YUEN 12 YETGVV120233 YETGCS120262
CC Tip
YETACC090210
YETACC150323
YETACC180393
YETACC220483
YETACC120263
CE Tip
-
YETACE120262
YETACE150322
YETACE180392
YETACE220482
YUEN 12
YUEN 09
Valve type Open type
YUEN 15
YUEN 18
X
VT
O
O
O
X
VA
O
O
O
O
CS
O
O
O
XX
ST
O
O
O
X
SA
O
O
O
O
O
CC
O
O
O
X
CT
O
O
O
X
CA
O
O
O
VV
O
X
O
O
OYUEN 22
Code of Nozzle Union유니온 코드 보는 법
YE - VT - UN - 22 - 020 - 0Version
Gate size
YUEN systemUnion type (GN, VT, VA, CT, CA, ST, SA, ET, EA)
UnionNozzle size (09,12,15,18,22)
Code of Nozzle Tip팁 코드 보는 법
YE - T - A - VV - 22 - 045 - 0
YUEN systemTip
Special alloyTip type (VV, CC, CS, CE)
Nozzle size (09,12,15,18,22)Tip length
Version
O
X
CE
O
O
O
X
ET
O
O
O
X
EA
O
O O O OO O O O
O
O
11
YUEN SYSTEM TECHNICAL DATA
● Pneumatic cylinder specification of YUEN valve● Pneumatic cylinder specification of YUEN valve
공압 실린더 모델명 보는 법
밸브용 공압 실린더 사양
Unit : mm
- Output power must be the same as the voltage for solenoid valve.- Relay must be installed between injection machine and solenoid valve for valve gate hot runner system in case of using AC 220V.
- Solenoid valve for valve gate hot runner system (2-Position single)
CPS - 50 - 04
Valve cylinder type (CPS, ELS)
Valve pin diameter (03,04)
Cylinder size ( C : 50)Ø
Pneumatic solenoid valve input voltage 공압 솔레노이드 밸브 입력 전압 : DC 24V or AC220(YUDO STD)
Signal
Injection machine
- AC 220V
AC 220V
DC 24V
Solenoid valve magnetic
Solenoid valve
Air compressor
Relay
R1
R1 - A1
R T Input power(220V)
R1 - A2
Down strokeCylinder
Up stroke
R1 R2P
B A
Output power (AC 220V)
Pneumatic circuit 공압 회로
3 ACRRAV352220 ACRRAV261300
2 ACRGSO440500 ACRGSO460500
1 Cover ACRRAV261350 ACRRAV261350
PistonUpper side
4 ACRRAV352231 ACRRAV352231Lower side
5 ACRRAV261350
ACRRAV261160
Bottom
6 -
ACRRAV261360
Housing
NO. Position CPS50□□GP code ELS50□□GP code
Cylinder model Valve pin Nozzle model
CPS5003
CPS5004
ELS5003
ELS5004
YUEN 12, 15
YUEN 18, 22
YUEN 12, 15
YUEN 18, 22
3Ø
4Ø
3Ø
4Ø
CPS ELS
Pneumatic cylinder O-ring code name 공압 실린더 "O"링 코드명Pneumatic cylinder O-ring code name 공압 실린더 "O"링 코드명
Pneumatic cylinder by valve pin size 공압 실린더 밸브 핀 크기
How to read pneumatic cylinder model
- 사출 신호의 출력 전압은 반드시 핫러너의 솔레노이드 밸브 마그네틱의 입력 전압과 동일해야 합니다.
- 솔레노이드 밸브의 마그네틱 입력 전압이 AC 220V일 경우에는 사출기와 솔레노이드 밸브 사이에 반드시 릴레이를 설치하여야 합니다.
- 밸브 게이트 핫 러너 시스템용 솔레노이드 밸브 (2-위치 단동식)
12
YUEN SYSTEM TECHNICAL DATA
밸브용 유압 실린더 사양
● Hydraulic cylinder specification of YUEN valve
VCH 58□□ S 는 피스톤 위치 센서가 장치되어 있습니다.
Unit : mm
- Output power must be the same as the voltage for solenoid valve.- Relay must be installed between injection machine and solenoid valve for valve gate hot runner system in case of using AC 220V.- Sequence controller for hydraulic solenoid valve has fixed voltage on manufacturing and can't be changed after the setting.
- Solenoid valve for valve gate hot runner system (2-position single)
- Hydraulic pressure into the cylinder can be controlled by a relief valve. (Recommendable pressure : 30bar)
Hydraulic solenoid valve input voltage 유압 솔레노이드 밸브 입력 전압 :DC 24V or AC220 (YUDO STD)
Down stroke
Up strokeB
B
P T
A
Solenoid valve
Cylinder
VCH 58 □□ S is cylinder with piston position signal.
Signal
Injection machine
- AC 220V
AC 220V
DC 24V
Solenoid valve magneticRelay
R1
R1 - A1
R T Input power(220V)
R1 - A2
Output power (AC 220V)
Hydraulic cylinder O-ring code name 유압 실린더 "O"링 코드명
Hydraulic circuit 유압 회로
Cylinder model Valve pin
Ø 3
Ø 4
YUEN 12, 15
YUEN 18, 22
1
2
6
3
4
5
7
9
NO.
8
VCH 58 □□ GH O-ring code
BP3200336
ACQRAR042190
ACRRAV352260
ACRRAV352120
ACRRAV352210
ACRRAV261150
ACRRAV352250
ACQRAR041150
BP2300160
Nozzle model
VCH 5803
VCH 5804
Hydraulic cylinder by valve pin size 유압 실린더 밸브 핀 크기
- 밸브 게이트 핫 러너 시스템용 솔레노이드 밸브 (2-위치 단동식)
- 사출 신호의 출력 전압은 반드시 핫러너의 솔레노이드 밸브 마그네틱의 입력 전압과 동일해야 합니다.- 솔레노이드 밸브의 마그네틱 입력 전압이 AC 220V일 경우에는 사출기와 솔레노이드 밸브 사이에 반드시 릴레이를 설치하여야 합니다. - 유압 솔레노이드 밸브용 시퀀스 컨트롤러는 제작시 출력 전압이 고정되며, 변경이 불가합니다.
- 실린더로 유입되는 작동유의 압력은 감압밸브에 의해 압력이 조정이 가능합니다. (적정 압력 : 30bar)
3 4
6
7
89
51 2
13
YUEN SYSTEM TECHNICAL DATA
Nozzle Model
YUEN 121.0 0.71.2 0.9
3 6
3 6
4 7
4
2.0
2.7
3.7
3.7 7
1.0 0.71.2 0.91.5 1.21.2 0.91.5 1.22.0 1.71.5 1.22.0 1.72.5 2.2
YUEN 15
YUEN 22
YUEN 18
110
110
130
130
L2
4
4
4
4
L1GateØ DØdØ d2Ød1Ø
Unit : mm
Unit : mm
3.0
3.0
3.5
3.5
Nozzle Model
YUEN 121.0 1.01.2 1.2
3 6
3 6
4 7
4 7
1.0 1.01.2 1.21.5 1.51.2 1.21.5 1.52.0 2.01.5 1.52.0 2.02.5 2.5
YUEN 15
YUEN 22
YUEN 18
L1 L3
0.8
1.5
1.5
1.5
4
4
4
4
L2GateØ DØdØGØ
R 0.1
● Pin specification of YUEN valve ● Pin specification of YUEN valve 밸브 핀 사양
Tapper type valve pin (VPT type) 테이퍼 타입 밸브 핀
38° type 40° type38° Pin
40° Pin
Gate section
d1Ø
40°
R 0.1d1Ø
38°
L1L2
d2Ø
DØ
dØ
Straight type valve pin (VPS type) 스트레이트 타입 밸브 핀
유압 실린더 & 경사면에서는 40° type 핀만 사용됩니다.유압 실린더의 경우 캐비티의 경도가 반드시 HrC 35 이상이어야 합니다.
40˚ type conic pin will only be used for hydraulic cylinder and for the product with slanted surface around gate.In case of hydraulic cylinder, hardness of cavity plate must be more than HrC35
2-step-shape valve pin is applied to YUEN 12 valve system.YUEN 12 Valve 시스템은 2단 형상의 V/P을 적용합니다.
L
Line contact선접촉
면접촉Full surface contact
Gate Ø
60°
ØD
L1
L
15
Ød
L3
ØG
L2
R0.1
14
YUEN SYSTEM TECHNICAL DATA
● Mold machining guide of YUEN ● Mold machining guide of YUEN 몰드 가공 가이드
Flange area
Gate area
Cylinder area
MODU (Hot half)
TypeMold area Cylinder Flange
Customer
YUDO
Gate
CustomerYUDO
Customer CustomerHRS (M/F + Nozzle)
Section area
15
YUEN SYSTEM TECHNICAL DATA
Gate area machining 게이트 가공도
● Gate area machining of YUEN valve벨브 게이트 가공도
CC Type
VV Type
D 1
VV : 3.28CE : 3 5.68 9 13 23
26
32
2 6.2 8.5 0.5
1
1.5
VV : 4.28CE : 4 7.8 11.5 16 2.5 7.2 10.5
VV : 4.28CE : 5 8.3 13.5 19 2.5 9.2 12.5
VV : 1.0 / 1.2 / 1.5CE : 0.8 / 1.0
VV : 1.2 / 1.5 / 2.0CE : 1.0 / 1.2 / 1.5
VV : 1.5 / 2.0 / 2.5CE : 1.2 / 1.5 / 1.8
D 2 D 3 D 4 D 5 H1 H 2 H 3 H 4 R 1 G
VV : 2.28CE : 2.5 4.54 7.2 10 20 2
VV : 0.3
VV : 0.5
VV : 0.5
VV : 0.3 5.2 7 0.5 VV : 1.0 / 1.2CE : 1.0 / 0.8YUEN 12
YUEN 15
YUEN 18
YUEN 22
Unit : mm
Unit : mm
D 2
9 13 23 8.5
10.5
12.5
6.2
11.5 16 26 7.2
13.5 19 32 9.2
D 3 D 4 H 4H 1 H 3 R 1 G
7.2 10 20 7
5.5
7
8.25
4.4 5.2
4.5
5.75
6.75
3.6
1.0 / 1.2 / 1.5
1.2 / 1.5 / 1.8
1.5 / 1.8 / 2.0
0.8 / 1.0 / 1.2YUEN 12
YUEN 15
YUEN 18
YUEN 22
H1
G
D2D3 0
+0.015
H3
0 - 0.0
5
H4
R1
R1
H2
G
D2D1
D3
D5D4 0
+0.015
H3
0 - 0.0
5
H4
0.02
+ -
120°
60°
R1
H2
H3
0 - 0.0
5
H4
0.02
+ -
60°
G
D2D1
D3
D5D4 0
+0.015
G
H1
Detail : B
B
D4
CE Type
90°
120°
120°
90°
40°
G
Detail : A
A90°
40°
16
YUEN SYSTEM TECHNICAL DATA
Gate area machining 게이트 가공도
● Gate area machining of YUEN open오픈 게이트 가공도
YUEN 9 CC Type
Unit : mm
D1 D 2 D 3 H 1 H 2 H 3 H 4 G
5 7.5 15 0.1 2.78 4.2 6 0.8 / 1.0
VA, CA Type VT, CT Type
D 1
10 20 2
VA : 2.5CA : 3.0
3
6 5 10 20 3
4
5
16 26 8 8 16 26
19 32 10 8 19 32
D 2 D 3 H 1 H 2
1
1.5
1.5
R 1 D 1 D 2 D 3 H 1
8
15
20
E
1
1
1
R 1
2
2
2
R 2
YUEN 12
Min : 12Max : 16
Min : 9Max : 13
Min : 8Max : 10
Min : 14Max : 19
13 23 2 7 1YUEN 15
YUEN 18
YUEN 22
YUEN 12
5 13 23 3
5
10
13
H 2
8.5 10 1 2YUEN 15
YUEN 18
YUEN 22
Unit : mmUnit : mm
YUEN 9
H1
H2
H3
0 - 0.0
5
H4
0.02
+ -
C G
D1
D3D2 0
+0.015
H1
0.02
+ -
G
Detail : C
90°
80°
120°
H1
E1.
5
H2
D1 0+0.015
0+0.02D2
D3
120°
90°
H2
H1
D1 0+0.015
0+0.02
D3D2
120°
90°
Gate Bush (F - Type)
Unit : mm
D 1
12
14
15
27
30
35
D 2
35
38
45
D 3
40
44
52
D 4
1.8
1.8
2
H 1
10
10.5
12
H 3
12.31
12.81
14.89
H 4
23
23
24
H 5
13
14
15
FH
5
6
6
FDH 2
6.13
6.42
7.77
YUEN 15
YUEN 18
YUEN 22
H1
H2
D4D3 0
+0.03
D2 0+0.05
D1 0+0.015
0 - 0.0
2
±0.0
1
H3 H4 H
5
Cav
ity T
hick
ness
Cav
ity T
hick
ness
- H
5
FDFH
CoolingC 0.5
120°
120°
VA CA
Min : 13Max : 16
Min : 10Max : 13
Min : 9Max : 10
Min : 14Max : 19
R1
R2
R1
Clamping plate T
CT(min)
CPS 50
Unit : mm
120°120°
120°
P.C
.D
P.C.D
3-M6 TAP DP15
R4
R3R2R1
60T
3-M6 TAP DP15
Ø7
CT
+0.1
0
Ø7
A1
A2
R0.5R0.5
R1.5
ØB ±0.10
ØD1
L
+0.0
5 0+0
.05
0
+0.2+0.1
H1
H2
Cylindermodel D1 P.C.D H1 H2 R1 R2 R3 R4B L
CPS 50
A1 A2
55 64.8 9.5 46.5 R6.5 R7.5 R13.5 R7.523.8 19.719 52.5
17
YUEN SYSTEM TECHNICAL DATA
● Cylinder area machining of YUEN valveCPS 50 (Pneumatic cylinder) CPS 50 (공압실린더)
밸브 실린더부 가공도
18
YUEN SYSTEM TECHNICAL DATA
ELS 50 (공압실린더)
VCH 58 (유압실린더)
- 스푸르 중심에서 게이트까지의 거리가 250mm이하인 경우 PGB support pad가 설치되지 않습니다.
ELS 50 (Pneumatic cylinder)
VCH 58 (Hydraulic cylinder)
- If the distance from sprue center to gate is less than 250mm, P.G.B support pad will not be added
Unit : mm
Clamping plate T
CT(min)
ELS 50
60T
VIEW A
VIEW A
99.7 +0.2+0.1
68+0.2+0.1
(CT)
60+0
.1 0
48+0
.05
0
8.5+0
.05
0
P.C.D 832-M6 TAP DP15
Ø7
Ø7
Ø7
5418
23.8
R1.5
R1.5
34.9 +0.2+0.1
32+0.1 0
Ø23.8 +0.1 0
4-M6 TAP DP 12P.C.D 67 ±0.1
26.5
50+0
.05
0
10+0
.05
0
Ø80 +0.2+0.1
Ø58 +0.050
Ø55 +0.050
Ø28 +0.050
Ø6
20°
1
202.
5
42
40°
30°
60~(
min
)
Pin guide bush support pad
Ø23.8 +0.1 0
● Flange area machining of YUEN플랜지부 가공
Flange area machining 플랜지부 가공
Unit : mm
Lead wire slot
DP62
C2
W+4W
16
R10
28
Lead wire slot
W
16
26
46
10
10
20
15
15
DP
1
1 ~ 2
5 ~ 6
9 ~ 12
3 ~ 4
5 ~ 8
Zone Q'ty
20
Unit : mm
Nozzle Model
YUEN 09
YUEN 12
YUEN 15
15
20
23
15
26
29
0
4
4
-
18.7 - F(=5)=13.5
D1 D2 H1 DP1
YUEN 18
YUEN 22
26
32
32
40
4
4
-
12.5
14
P
15.5
19
Holding Plate (Top Side)
Lead wire slot is Machined on Bottom side
Holding Plate (Bottom Side)
H1
ØD2ØD1
Ø3 DP1
F
100 DPC 1
DP1
Spec. of Lock Pin : Ø3 X 20mm
Manifold
The dimension "DP1" is changeable according to Thickness of(F) the Flange Bush."DP1" 치수는 플랜지 부쉬의 두께(F)에 따라 변경 될수 있습니다.
P ±0.01
19
YUEN SYSTEM TECHNICAL DATA
● Gate bush of YUEN (Option)Gate bush type
F - type
게이트 부시 타입
게이트 부시 (옵션)
20
YUEN SYSTEM TECHNICAL DATA
YUEN system has 12-type of gate method basically. (VV, VT, VA, CC, CT, CA, CS, ST, SA, CE, ET, EA)The blow picture show gate bush option which are subjected to be applied at customer request.
YUEN System은 기본적으로 12가지 형상의 게이트를 가지고 있습니다.고객의 요청에 따라 아래 그림과 같이 다양한 게이트 부시 옵션을 선택하여 적용 할 수 있습니다.
S - typeS - type is simply designed to protect core and easy to apply.가장 기본적인 형태로 금형 코아를 보호해야 할 경우에 보편적인 방식으로 사용합니다.
F - type is easy to control the temperature of bush by using cool or hot water.부시 주변에 냉/온 매체를 순환시켜 부시의 온도를 조절할 수 있는 형태로 설계되어 있습니다.
Cooling line Cooling line
Unit : mm
Single nozzle has 2 standardized sizes and each size has various gate diameters.Nozzle size is labelled after the type name. (ex. YIS 18 : YUEN Single Nozzle 18), and determines the injection volume of the nozzle.Only for general purpose material under 230℃ operation temp. And if operation temp. is over, BLS nozzles should be applied.
단노즐은 2개의 표준화된 규격과 다양한 형태의 게이트 직경을 갖추고 있습니다.노즐 규격은 Type명 다음에 표기되며, 노즐의 사출량을 결정합니다. (예. YIS 18 : YUEN Single Nozzle 18)성형 온도가 230℃ 미만인 범용 수지 금형에 적용 할 것을 권장하며, 범위를 초과하여 사용시 YLS 노즐을 사용해야 합니다.
YIS - 18 - □□ - □□□ YIS - 22 - □□ - □□□
YIS 18 YIS 22
Model Number
Division
Injection Volume
L
F
R1
M1
M2
H1
G
up to 50 gr 50그램까지 up to 75 gr 75그램까지
4 5
6 8
32 40
23.3 27.5
80 ~ 180 90 ~ 200
10 10FL
12 12FT
CC, CE - 1.2 / 1.5 / 1.8CT, CA, ET, EA - 1.2 / 1.5 / 1.8
CC, CE - 1.5 / 1.8 / 2.0CT, CA, ET, EA - 1.5 / 1.8 / 2.0
Refer to page 22
21 (STD) 21 (STD)Modifiable by customer's request
● Specification of YUEN open single nozzle (YIS)● Specification of YUEN open single nozzle (YIS)Specification 사양
단 노즐 사양 (YIS)
21
YUEN SYSTEM TECHNICAL DATA
L
FL
ØH1
ØG
R1
M1M2F
FT
● Model number of YUEN open single nozzle (YIS)● Model number of YUEN open single nozzle (YIS)Nozzle length by heater, T/C code 노즐 길이 및 히터, T/C 코드
단 노즐 모델명 (YIS)
YIS - - -
YUEN single nozzle (YIS-type)
Gate style (CC, CT, CA, CE, ET, EA)
Nozzle length
Nozzle diameter (18, 22)
How to read nozzle model노즐 모델명 보는 방법
Unit : mm
Model L8090
120110100
HTSP18FR0491HTSP18FR0591HTSP18FR0691HTSP18FR0791HTSP18FR0891HTSP18FR1091HTSP18FR1291
HTSP22FR0551HTSP22FR0651HTSP22FR0751HTSP22FR0951HTSP22FR1151HTSP22FR1251HTSP22FR1351
NZIC[CA]10G05515NZIC[CA]10G06515NZIC[CA]10G07515NZIC[CA]10G08515NZIC[CA]10G09515NZIC[CA]10G11515NZIC[CA]10G13515
NZIC[CA]10G05515NZIC[CA]10G06515NZIC[CA]10G07515NZIC[CA]10G09515NZIC[CA]10G11515NZIC[CA]10G12515NZIC[CA]10G13515
YIS 18 - - 080 YIS 18 - - 090 YIS 18 - - 100 YIS 18 - - 110 YIS 18 - - 120
140160
11010090
YIS 18 - - 140 YIS 18 - - 160
YIS 22 - - 090 YIS 22 - - 100 YIS 22 - - 110
130150
170160
YIS 22 - - 130 YIS 22 - - 150 YIS 22 - - 160 YIS 22 - - 170
HTSP22FR1451 NZIC[CA]10G14515180 YIS 22 - - 180HTSP22FR1551 NZIC[CA]10G15515190 YIS 22 - - 190HTSP22FR1651 NZIC[CA]10G16515200 YIS 22 - - 200
HTSP18FR1491 NZIC[CA]10G15515180 YIS 18 - - 180
Heater T / C
D1
16
19
CT, ET CA, EA
YIS 18
YIS 22
D2
8
8
D3
Min : 13, Max : 16
Min : 14, Max : 19
L
80 ~ 180
90 ~ 200
FL
10
10
E
19
25
22
YUEN SYSTEM TECHNICAL DATA
CC
L
D1
FL
CE
D1
L
FL
D2
EL
FL
D3
L
FL
CT+0
.1 0A2H3
H4
23
YUEN SYSTEM TECHNICAL DATA
● Specification of YUEN open single nozzle (YLS)● Specification of YUEN open single nozzle (YLS)Specification 사양
단 노즐 사양 (YLS)
Single nozzle has 2 standardized sizes and each size has various gate diameters.Nozzle size is labelled after the type name. (ex. YLS 18 : YUEN Long Type Single Nozzle 18), and determines the injection volume of the nozzle.단노즐은 2개의 표준화된 규격과 다양한 형태의 게이트 직경을 갖추고 있습니다.노즐 규격은 Type명 다음에 표기되며, 노즐의 사출량을 결정합니다. (예. YLS 18 : YUEN Long Type Single Nozzle 18)
YLS - 18 - □□ - □□□ YLS - 22 - □□ - □□□
YLS 18 YLS 22
Model Number
Division
Injection Volume
L1
F
R1
L3
D1
D2
H1
H2
G
up to 50 gr 50그램까지 up to 75 gr 75그램까지
21 21
4 5
6 8
36 42
23.3 27.5
23.3 27.5
50 ~ 110 70 ~ 130
33 37
L2 15 15
CC, CE - 1.2 / 1.5 / 1.8
CT, CA, ET, EA - 1.2 / 1.5 / 1.8
CC, CE - 1.5 / 1.8 / 2.0
CT, CA, ET, EA - 1.5 / 1.8 / 2.0
Refer to page 24
L
L3
ØH1
ØG
ØH1
R1
M1
L2L1
M2
F
24
YUEN SYSTEM TECHNICAL DATA
● Model number of YUEN open single nozzle (YLS)● Model number of YUEN open single nozzle (YLS)Nozzle length by heater, T/C code 노즐 길이 및 히터, T/C 코드
단 노즐 모델명 (YLS)
YIS - - -
YUEN single nozzle (YIS-type)
Gate style (CC, CT, CA, CE, ET, EA)
Nozzle length
Nozzle diameter (18, 22)
How to read nozzle model노즐 모델명 보는 방법
Unit : mm
D1
16
19
YLS 18
YLS 22
D2
8
8
D3
Min : 13, Max : 16
Min : 14, Max : 19
L2
15
15
L1
50 ~ 110
70 ~ 130
L3
33
37
E
19
25
CE CT, ET CA, EACC
Model L1
50
60
90
80
70
HTSP18FR0301
HTSP18FR0401
HTSP18FR0501
HTSP18FR0601
HTSP18FR0701
HTSP18FR0801
HTSP18FR0901
HTSP22FR0451
HTSP22FR0551
HTSP22FR0651
HTSP22FR0751
HTSP22FR0851
HTSP22FR0951
HTSP22FR1051
HTSP18FR0301
NZIC[CA]10G04515
NZIC[CA]10G05515
NZIC[CA]10G06515
NZIC[CA]10G07515
NZIC[CA]10G08515
NZIC[CA]10G09515
NZIC[CA]10G10515
NZIC[CA]10G05515
NZIC[CA]10G06515
NZIC[CA]10G07515
NZIC[CA]10G08515
NZIC[CA]10G09515
NZIC[CA]10G10515
NZIC[CA]10G11515
NZIC[CA]10G05515
HTSP22FR0351 NZIC[CA]10G05515
YLS 18 - - 050
YLS 18 - - 060
YLS 18 - - 070
YLS 18 - - 080
YLS 18 - - 090
100
110
90
80
70
YLS 18 - - 100
YLS 18 - - 110
YLS 22 - - 070
YLS 22 - - 080
YLS 22 - - 090
100
110
130
120
YLS 22 - - 100
YLS 22 - - 110
YLS 22 - - 120
YLS 22 - - 130
Nozzle Body Head BodyHeater T / C Heater T / C
Head Body
Nozzle Body
L1L3
L2
D1
L3L2
L1
D1
L1E
L3L2
D2
L1L3
L2
D3
L1
180
+0.
1
15-
0.0
2
0
30
15
Clamping Plate
10
Cavity Plate
(LOCATING RING DIA)
ØH2
ØD1
ØD2 -0.20-0.10
0+0.02
T
0+
0.02
ØD3 0+0.05
Refer to page 24
ØH1 0
ØH1
+0.02
ØF
단 노즐 금형 가공도
● Mold machining of YUEN open single nozzle (YIS,YLS)Mold machining of YIS YIS 금형 가공도
Mold machining of YLS YLS 금형 가공도
Nozzle Model
YIS 18
YIS 22
28
35
100120100120
129149129149
26
32
34
42
30
30
ØD1 ØD2 ØD3 ØH1 ØF T FL
10
10
FD
7
7
L
80 ~ 180
90 ~ 200
Nozzle Model
YLS 18
YLS 22
18
22
100120100120
129149129149
26
32
26
32
39
45
40
40
ØD1 ØD2 ØD3 ØH1 ØH2 ØF T L1
50 ~ 110
70 ~ 130
Refer to page 15, 16
Gate Area
100
24
100
24
CT+0
.1 0A2H3
H4
25
YUEN SYSTEM TECHNICAL DATA
(LOCATING RING DIA)
ØD2 -0.20-0.10
ØD1 0+0.02
ØD3 0+0.05
Ø +0.020F
ØH1
160
+0.
1
T
0+
0.02
L Refer to page 21
20
10
Clamping Plate
Cavity Plate
FL
FDRefer to page 15, 16
Gate Area
26
YUEN SYSTEM TECHNICAL DATA
● Memo메모
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