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8/13/2019 WTP Balad Roz
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B L D ROOZ WTP PROJECTPROCESS PL NT OPER TIONS M NU L
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PROCESS PLANT OPERATIONS MANUAL
Table of contents ................................................................................. 1
Process plant & design parameters ................................................... 2
Raw water pumping station ................................................................ 3
Rapid mix basin ................................................................................... 7
Flocculation and clarification ............................................................. 9
Sludge pump station ......................................................................... 14
Filt ration ............................................................................................. 16
Waste pump station ........................................................................... 24
Chlorine system ................................................................................. 26
Alum system ...................................................................................... 28
Polymer system ................................................................................. 31
Clearwell / High service pump station ............................................. 36
Appendix-I .......................................................................................... 42
Appendix-II ......................................................................................... 48
Index of abbreviations ....................................................................... 54
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PROCESS PLANT & DESIGN PARAMETERS
Generally the plant has been designed for the following flows.
PLANT CAPACITY MAXIMUMFLOW IN
MAXIMUMFLOW OUT
One duty raw water pump 500 m3/hr 500 m3/hr
Two duty raw water pump 1000 m3/hr 1000 m3/hr
There will be water losses throughout the treatment line from clarifier
sludge draw off and filter backwash water which will not be treated and not
returned to the head of the works. The above are based on average figures
for service water usage, desludging and for backwash water usage/top up
from the main process.
The basis of design for 1000m3/hr water treatment plant :
PROCESS UNIT BASIS OF DESIGN
Design Maximum capacity of the WTP 1000m3/hr
Flocculation 30 minutes retention time
Filtration rate (all filters) 8.4 m/hr
Filtration rate (n-1 filters) 10.5 m/hr
High Rate backwash rate 55 m/hr
Low Rate backwash rate 16 m/hr
Air scour rate 42 m/hrContact time at max flow 30 minutes
Treated water storage (on site) 9 hours
Elevated treated water storage (off site) 2 hours
Treatment comprises of the following process units:
Raw water extraction pumping station
Flash mixing, flocculation and clarification units
Rapid gravity filters with dual sand and anthracite media
Sludge removal holding tank Waste water holding tank
Coagulant dosing facilities (aluminium sulphate & polymer)
Chlorine drum storage and dosing facilities
In addition, there is space on the site for future installation
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RAW WATER PUMPING STATION
Introduction
The RWPS wet well is fed from two (2) identical river intake screensthat are flat bars mesh enclosed by angle bar frame. The screen may be
cleaned or made it maintenance by lifting it from their normal positions via
davit crane. The crane can rotate and transfer the screens onto a flat roof of
PS if required. One screen feed wet well compartment No.1 and the other
screen feed wet well compartment No.2. The feed from the screens is via
underwater DI pipes and each entry to the wet well can be isolated with a
penstock.
The raw water PS is located above the raw water wet well. All major
equipment is located within the building (ST. 20). Pumps are suspended
bowl type with their impellers in the wet well and motors connected viaextended shaft at ground level.
The PS is set up with four single speed pumpsets operating as 2 duty and 2
standby (Two pumps installed in compartment 1 of the PS and two pump
installed in compartment 2 of the PS ) Pump and motor data is provided in
Appendix I Schedule (I-1)
The raw water wet wells are divided into two segments (interconnected via
penstock) to allow for some flexibility during times of maintenance and
cleaning that may be executed it by two De-silting pumps, one for each
compartment.The plant maximum capacity can be achieved with 2 pumpsets (each pump
have rated capacity 550 m3/hr) so that with one half of the raw water wet
well out for maintenance, 100% of works flow is still possible with the two
remaining pumpsets dedicated to the other half of the wet well and running
at full speed.
The dimension of flanged discharge piping for pump discharge head is
300mm in accordance with BS EN 545, PN 16 and provided with threaded
tap at discharge flange for installation of pressure gauge. Provide pressure
gage, minimum 100 mm face, calibrated to read approximately midrange of
pump discharge pressure and to read below to 5 meters of vacuum.A combination air/vacuum valve (size 100mm ) has been provided in the
discharge pipeline for each pump to release accumulated exhaust air under
pressure from column piping upon pump startup, and allow air to re-enter
column piping when pump shut down. Also to release air from piping
system when pump startup and close watertight when water enters valve and
air exhausted. When pump shut down, valve shall open and allow air to re-
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enter piping system to prevent vacuum. Valves are designed for 16 BAR
working pressure, and shall have minimum air capacity of 600 liters per
minute.
Operation
The PS can be remotely monitored and controlled via PLC RWPS and via
full local manual control. The raw water vertical turbine pumps are provided
with four control station (cs) and four low level float switches, one for each
pump. Front of control station Mounted Devices are :
RAW WATER PUMP ( where x 1, 2, 5, 6) CONTROL PANEL
The operation of pumps is controlled by Pump Hand-Off-Remote selector
switch. In all modes of operation respective wet well Low-Level switches
will cutout operation of Pumps. Pumps shall not restart until Low LevelReset pushbutton is activated. In Hand mode pumps are pump continuously
unless Low-Low Level switch is activated but in Remote mode pumps must
be controlled manually from the plant monitoring PC located in the
administration building where automatic control of the raw water pumps is
not provided. So pumps must be started and stopped manually by operator
action.
Designation Description/range interface
20-HS-00X-C Pump no.x local-off-remot(plc) 3-position
selector switch one for each pump.
20-cs-001
20-HS-00X-D Pump no.x reset push buton one for eachpump
Fail logic
20-YL-00X-A Pump no.x run indicator one for eachpump
Aux contactsMotor starter
20-YA-00X-A Pump no.x fail indicator one for eachpump
-------------
20-ETM-00X Pump no.x Elapse time meter one for
each pump
Run signal
20-LLL-00X Pump no.x low level indicator one for
each pump
20-LSL-00X
20-KC-00X-A Pump no.x power delay timer (0-
60)minutes one for each pump
---------
20-KC-00X-B Pump no.x delay low float timer (0-30)minutes one for each pump
---------
20-YL-00X-B Pump no. control station remote one for
each pump
------------
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The two raw water wet wells compartments can be cleaned periodically or
when required by two De-silting Pumps that have one control panel located
on the roof of PS. Panel nameplate number is De-silting Pump Control Panel
WN04-20CP-008. The Front and rear of Panel Mounted Devices (where x is
8, 9) are :
A- Front of Panel Mounted Devices (where x is 8, 9)
InterfaceDescription/RangeDesignation
--Pump No. x Hand-Off-Automatic 3 position
selector switch (one
20-HS-00x-A
for each pump)
Fail LogicPump No. x Reset pushbutton (one for eachpump)
20-HS-00x-B
Aux contactsPump No. x Run indicator (one for each pump)20-YL-00x
Motor Starter
--Pump No. x Fail indicator (one for each pump)20-YA-00x-B
Run SignalPump No. x Elapse Time meter (one for eachpump)
20-ETM-00x
Pump SafetyPump No. x High Temperature (one for each
pump)20-TAH-00x
Pump SafetyPump No. x Seal Leak (one for each pump)20-YA-00x-A
20-LT-00xDe-silting Well 1, 2 Level20-LI-00x
20-LSL-008
,009
De-silting Well 1, 2 Low Level Alarm20-LALL-008,
009
B- Rear of Panel Mounted Devices (where x is 8, 9)
The operation of De-silting pumps can be controlled by Pump Hand-Off-
Automatic selector switch. In all modes of operation De-silting well Low-
Level float switch shall inhibit operation of Pumps. Pumps shall not restart
DesignationDescription/RangeInterface
20-KC-00x-APump No. x Interval Timer (0 300 minutes)
(one for each pump)
--
20-KC-00x-BPump No. x Duration Timer (0 300 minutes)(one for each pump)
--
20-LY-00xSignal Isolator for De-silting well x Level20-LT-00x
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until respective Reset pushbutton is activated. Also Pump fail require
manual Reset.
In Hand mode the pumps are operate continuously unless Low Level switch
is activated but in Automatic mode the pumps shall operate based on the
settings of the respective Interval and Duration timers.
The following un-powered contacts for signals provided to Distributed I/O
chassis connected to Main PLC Control Panel:
a. De-silting Pump Run (2)
b. De-silting well Low Level Alarm (2)
c. De-silting Pump Fail (2)
Also 4-20 madc signal (De-silting Well x Level (2) ) is provided to
Distributed I/O chassis connected to the Main PLC Control Panel. Where the
Ranges and Activation Levels are:
Range/Level
(m above floor)Description/RangeDesignation
De-silting Well x Level Transmitter20.LE/LT-008,
009
De-silting well x Low Level float20-LSL-008, 009
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RAPID MIX BASIN
Introduction
The purpose of the rapid mixer is to rapidly disperse the chemical to ensuregood mixing with the raw water to attempt to get 100% dispersion of the
chemical.
Before the 600mm raw water pipe inter the rapid mixer building ( ST. 25) ,
is taper to 400mm in order to mounting the raw water flow meter (Venturi
flow meter) which restricted between two manual butterfly valves that can
be used for maintenance. After that the raw water pipe is return to original
size by expansion to 600mm and rise to the building after chlorine feeding
line size 90mm (coming from chlorine building (ST. 61)) is fitted with raw
water pipe size 600mm. The mixer building is consist of manycompartments and the raw water inter the first chamber that distribute water
into two mixing basin through stop log which extend minimum of 0.3 m (12
in.) above maximum water elevation as noted on Schedule 1 of Appendix II-
Schedule (II-1). Each mixing basin is provide with rapid mixer ( their
nameplate No. WN04-25MX-001&002) and two PVC feeding pipe (size
25mm) one for alum(from alum system in ST. 60) and other for polymer (
from polymer system in ST. 60) . The mixing basins are interconnect to the
intermediate chamber via penstocks to allow for some flexibility during
times of maintenance, and distribute the processed water into three
compartments via stop logs for each one, two of these compartments aredeliver the mixing to flocculator / clarifier No.1 & flocculator / clarifier
No.2 through 500mm pipe line for each one and other compartment is used
for future expansion.
Operation:
When the raw water flow through the Venturi flow meter it is start to
indicate flow meter signal and indicate totalized flow meter signal and re-
transmit raw water flow signal to eight(8) locations utilizing I/I transducer-
isolators via raw water flow panel (WN04-25CP-005) that mounted on
ST.25, as presented in the following tables:
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The Rapid Mixer operation can be remotely monitored and controlled via
PLC and the operator station and the HMI located at the PCC. Essentially
though this item is either on or off only without any speed adjustment
capability on the drive itself.
The respective Rapid Mixer can be started and stopped via the pushbuttons
on the LCP (local control panel; panel nameplate No. is WN04-25CP-001).
When in On mode respective Rapid Mixer shall run continuously. In Off
mode Rapid Mixer shall not run. When respective motor overload trips orwhen respective Rapid Mixer High Temperature signal is active, Rapid
Mixer Fail indicators shall be illuminated and maintained also when
respective High Temperature signal is active the Rapid Mixer High
temperature indicator shall be illuminated and maintained. The temperature
switch imbedded in motor stator windings with unpowered contacts to allow
shutdown of motor on high temperature. Over temperature signal shall reset
InterfaceDescription/RangeDesignation
--Rapid Mixer No. 1 On-Off two
position selector
25-HS-001-A
switch
--Rapid Mixer No. 2 On-Off two
position selector
25-HS-002-A
switch
Fail LogicRapid Mixer No. 1 Reset pushbutton25-HS-001-B
Fail LogicRapid Mixer No. 2 Reset pushbutton25-HS-002-B
Motor Starter AuxiliaryContact
Rapid Mixer No. 1 Run Indicator25-YL-001
Motor Starter Auxiliary
ContactRapid Mixer No. 2 Run Indicator25-YL-002
Motor OverloadRapid Mixer No. 1 Fail indicator25-YA-001
Motor OverloadRapid Mixer No. 2 Fail indicator25-YA-002
25-TSH-001Rapid Mixer No. 1 High Tempindicator
25-TLH-001
25-TSH-002Rapid Mixer No. 2 High Temp
indicator25-TLH-002
Run SignalRapid Mixer No. 1 Elapsed Time
meter25-ETM-001
Run SignalRapid Mixer No. 2 Elapsed Timemeter
25-ETM-002
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automatically when motor temperature returns to normal operating range.
After fail conditions have been eliminated, the Rapid Mixer Reset
pushbuttons shall enable Rapid Mixer to run and reset fail logic. The Power
Fail Restart Delay timer shall start when power is applied to panel. Rapid
Mixers shall not restart on power failure until Power Fail Delay timer has
timed out. The following unpowered contacts for signals are provided to the
Distributed I/O chassis that connected to Main PLC Control Panel:
a. Rapid Mixer Run (2)
b. Rapid Mixer Common Fail (2)
Note:The unit must not be run without a mixing basins full of water as this
will overheat and damage the unit (the propeller blade needs to operate
against some fluid resistance).
FLOCCULLATION AND CLARIFICATION
Introduction
Raw water is dosed with alum inside mixing basin and the purpose of
the rapid mixer is to rapidly disperse the chemical to ensure good mixing
with the raw water to attempt to get 100% dispersion of the chemical. Theflocculating clarifier equipment is designed to flocculate solids previously
subjected to a rapid mix step and settle, collect, and rake the solids to the
clarifier center for removal.
The influent is fed into a circular feedwell by means of center column
influent ports. The solid/liquid mixture flows out radially from the feedwell.
Scum and floating materials are collected by the surface skimmer and
directed into a scum box. Scum is collected in the scum box and discharged
through a scum dropout box. Heavier solids settle to the tank floor where
they are collected by the rake arms, which move the settled solids to thecenter cone where they are pumped out. The clarified overflow is removed at
the tank periphery
The water treatment plant is designed for two (2) circular clarifiers, 26
meters in diameter and each flocculation/clarifier system consist of the
following :
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Anchor Bolts:Used to attach components of clarifier to tank concrete
structure via lower flange of center pier.
Center Column (Center Pier ) : Provides structural support for the
mechanism as well as serves as the influent pipe for flow entering the tank.
Influent Pipe Diameter 500 mm and support drive mechanism on mounting
plate at top of pier. At upper end its Provided with series of ports to direct
flow out of center pier.
Center Cage:Provides support for and transfers motive force to the rake
arms and it is suspended from drive mechanism with connections for
collector arms at bottom.
Drive Unit:Provides motive for the clarifier mechanism
Rake Arm (Collector Arms):Scrapes the tank floor and directs sludge to
the center of the tank for removal. Each clarifier have two (2) collector arms
of structural steel members using box or triangular truss construction and
they are connect to center drive cage conforming to slope of tank floor.Theirtip speed at basin periphery are in range of two (2) meters per minute,
minimum and 3.5 meters per minute, maximum ,as well as that each rake
arm is provided with steel blades with adjustable brass squeegees to scrape
settled sludge along tank bottom to sludge pocket at center of tank, so entire
tank bottom scraped twice for each revolution of mechanisms.
Feedwell (Flocculation Well ) :It is designed to provide efficient hydraulic
control and distribution of influent flow and enhance flocculation also it is
Provide with ports at water surface to relieve floating material. Baffle ports
to prevent short circuiting.
Flocculators : The mechanism gently mixes the treated water in such a way
to increase the opportunity for particle contact and promote the formation of
floc. Each clarifier is provide with four rotating flocculations arms having
vertical paddles that mesh with counter rotating vertical paddles on the
sludge collector and stub arms.Maximum flocculation arm tip speed to be
1.0 meter per second. Tip speed shall not be destructive to the floc that is
formed. The flocculation arm drive mechanism is consist of a motor,
variable speed mechanism, and speed reducer. The flocculation paddles
speed must be adjustable over a 4:1 range using a mechanical variable speed
traction disc drive with torque transmission. The traction drive is designedfor continuous operation at its rated capacity.
The flocculation arms are designed to achieving the specified velocity
gradient value while meeting the maximum specified tip speed criteria. This
velocity gradient and tip speed will provide optimum flocculation without
destructive shear to floc particles. The flocculation arms shall be arranged
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concentrically about the center line of the flocculating clarifier mechanism
for uniform mixing within the flocculation well.
Weirs and Baffles:Effluent exits the tank flowing over the weirs. Weirs
provide a controlled, uniform effluent withdrawal from the tank. Baffles
prevent floating scum from flowing over the weirs.
Skimmer: Removes floating scum material from the surface of the water,
and deposits it into the scum box.
Walkway and Platform:Provides access to the drive unit.
Scum Box: Transports floating material and scum out of the tank through
the scum pipe.
Torque overload alarm :Is used to alarm and cutout switch to open motor
circuit, and these can be field-adjustable
Control equipment: Each Flocculating Clarifier is provide with one (1)
control panel have tag No. WN04-30CP-001&002 respectively.
Size to dimensions and slopes of clarifier basins as shown on Drawings and
each clarifier is designed for the following hydraulic conditions :
Note : Maximum head loss measured from entrance to center pier (center
column) to clarifier water surface.
Operation:
This clarifier utilizes a center feed pipe that serve as influent pipe
(500mm diameter) and support drive mechanism, sludge collection
equipment, and access bridge. The feed is diffused through' ports located at
upper end to direct flow out of center pier into a circular feedwell at
maximum 0.45 meters per second velocity and from which it flows out
radially towards the peripheral overflow weir.
The effluent is removed at the tank periphery. Sufficient detention
time is allowed to permit the solids in the feed to settle during the time of
flow from the influent to the point of effluent collection. The effluent
collection scheme should be adjusted to continuously remove a uniform
MinimumAverageMaximum
500750Influent (m3/hr)
500750Effluent (m3/hr)
4558Sludge Withdrawal (m3/hr)
80Maximum Head Loss (mm)
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amount of effluent per unit length of periphery and to eliminate irregular
flow at any one place. Any irregularity will cause a convergence of flow at
certain points, and the velocity at these points may be high enough to carry
fine solids with the effluent.
The raking mechanism at the tank bottom collects the solids as they
settle. The rake blades push solids to the sludge trough for removal. The
speed of the raking mechanism has been set and should not be changed
without consulting WesTech Engineering, Inc
proper start-up and operation depends on one major rule: Withdraw
solids at the same rate that they are fed into the tank. Clarifiers are not
designed as storage units. Otherwise, accumulated solids will overflow the
mechanism, resulting in equipment shutdown.
The common procedure to start-up the clarifier is fill the clarifier with
clarified effluent. Then start the mechanism and associated equipment, and
begin introducing normal influent. As the solids start to settle, the underflowconcentration will begin to increase. At this time the sludge blanket should
start to develop, then rise. For reasonable clarifier performance, the blanket
should be at least as deep as the rake arms at the tank center. A sludge-judge
or something similar can help to locate the blanket level. Many plants will
operate with the sludge blanket at an average of 0.9 to 1.2 meter in depth.
This, of course, will fluctuate throughout the day as the flows increase and
decrease. If the blanket does not develop within a few hours, the underflow
withdrawal rate is probably too high. Slow down the sludge withdrawal until
the blanket starts to appear, this can be achieved by varying the opening the
eccentric plug valve in de-sludge valve chamber that is mounted with sludge
pump station (ST.35). If the sludge blanket appears, but the depth continues
to increase, then the sludge withdrawal rate must also be increased until a
steady state is achieved. At this steady state, the underflow solids mass
should be equivalent to the incoming solids mass. If the sludge blanket
continues to rise even at maximum sludge withdrawal rates, then the influent
feed rate must be decreased. Generally, clarifiers are conservatively
designed, making this case unlikely.
The operation of can be controlled via Flocculating Clarifier On-Off
hand switch that mounted on front of clarifier control panel. When in onmode Flocculating Clarifier shall run continuously. In off mode Flocculating
Clarifier shall not run. When any motor overloads trip or when Flocculating
Clarifier Torque Shutdown signal is active, Flocculating Clarifier Common
Fail indicator has been illuminated and maintained ,as well as Center Drive
and Flocculator Motor Fail indicators shall be illuminated and maintained
when respective motor overload trip. To enable Flocculating Clarifier to run
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after fail conditions have been eliminated, the Flocculating Clarifier Reset
pushbuttons can be used for this purpose. Flocculating Clarifier Torque
Alarm indicator is illuminated and maintained when Torque Alarm switch
signal is active. This case occur when correspond alarm switch reach to
torque setting of 75 percent of continuous operating output torque and in
case of correspond motor cutout switch to torque setting of 100 percent of
continuous operating output torque it will open motor circuit. Reset of
Flocculating Clarifier Torque alarm indicator can be satisfied by
Flocculating Clarifier Reset pushbutton when high torque condition has been
eliminated.
The control panel of Flocculating Clarifier is provide the following
unpowered contacts for signals to the Main PLC Control Panel:
a. Flocculating Clarifier Run
b. Flocculating Clarifier Common Fail
c. Flocculating Clarifier Torque Alarmd. Flocculating Clarifier Torque Shutdown
e. Flocculating Clarifier Automatic Operation
The description of the front panel can be listed below :
InterfaceDescription/RangeDesignation
--Flocculating Clarifier On-OffHS-
Two position selector switch
Fail LogicFlocculating Clarifier Reset pushbuttonHS-
Motor Starter Auxiliary
ContactFlocculating Clarifier Run indicatorYL-
Motor Overloads andTorque
Flocculating Clarifier Common Failindicator
YA-
Motor OverloadClarifier Center Drive Fail indicatorYA-
Motor OverloadFlocculator Motor No. 1 Fail indicatorYA-
Motor OverloadFlocculator Motor No. 2 Fail indicatorYA-
Motor OverloadFlocculator Motor No. 3 Fail indicatorYA-
Motor OverloadFlocculator Motor No. 4 Fail indicatorYA-
NSH-Flocculating Clarifier Torque Alarm
indicatorNLH-
NSHH-Flocculating Clarifier Torque ShutdownindicatorNLHH-
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Sludge Pump Station
The sludge pump station is fitted with a valve pit to house a manual of
many eccentric plug valves (size 150mm qty. 4 & size 100mm qty 2). As
sludge is collected at the bottom of the clarifier it is removed via underflowsludge pipe 150mm in diameter for each clarifier and pumped out by
opening eccentric plug valves on sludge holding tank (sludge blowdown
pit). Other miscellaneous flows include floating materials and scum from
scum box of clarifier through scum pipe 150mm in diameter to open on
sludge blowdown pit. The recommended operating levels are from low water
level (LWL) at 2m above floor of pit, to high water level(HWL) at 5m
above pit floor and the volume of sludge pit is 120m3 to operating depth.
As the sludge is a higher density than the water if the valve is opened
too quickly there is a danger of the inertia in the sludge resulting in creating
a hole for the water to pass. An eccentric plug valve has been chosen for thisduty due to its slow opening characteristic. Operators should note the time
that the valve stays open for on site as with experience this may need to be
amended/shortened.
There are three (3) sludge pumpset inside sludge blowdown pit ( Tag No. are
WN04-35PU-001,002,003), configured as Lead/Lag/standby transfer the
flows into the lagoons controlled by start and stop levels within the sludge
pit.The technical data of sludge pump is listed in Appendix ISchedule(I-5)
The sludge pump station is provided with guide rail and lifting chain
for pump removal through maintenance time. Local control of the sludgepump station is possible from the Local Control Panel WN04-35CP-001
located on the roof of sludge building (ST.35) that is provided with five (5)
level switches for control of pumps and have ranges and activations level as
follow :Range/Level
(m above floor)Description/RangeDesignation
Sludge well High-High Level float35-LSHH-001
Sludge well Start Lag Pump35-LSH-001-B
Sludge well Start Lead Pump35-LSH-001-A
Sludge well All Pumps Stop35-LSL-001Sludge well Low-Low Level float35-LSLL-001
The operation of pump can be controlled via Pump Hand-Off-
Automatic selector switch that mounted on sludge pump control panel and in
all modes of operation Sludge well Low, Low-Level switch inhibit operation
of Pumps. Pumps can not restart until respective Reset pushbutton is
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activated. In Hand mode pumps must pump continuously unless Low-Low
Level switch is activated. In Automatic mode, if two pumps are selected as
Lead, they must alternate, with the second pump operating in the Lag mode.
If three pumps are selected to Lead the third pump shall be forced to the
standby position.
Lead pump shall start when Start Lead pump float activated and Lag
pump shall start after time delay when Lag float activated. So operating
pump(s) shall stop when stop pump float or low, low level float activated.
When pump stop due to loss of power pump(s),it is not restart until restart
delay timer has timed out.
The sludge pump control panel is provided with the following un-
powered contacts for signals to Distributed I/O chassis connected to Main
PLC Control Panel:
a. Sludge Pump Run (3)
b. Sludge well High, High Level Alarmd. Sludge well Low, Low Level Alarm
e. Sludge Pump Fail (3)
The above description for operation of sludge pump control pump can be
listed with following table ( where x is 1, 2, 3) :InterfaceDescription/RangeDesignation
--Pump No. x Hand-Off-Automatic 3 position selector
switch (one for each pump)
35-HS-00x-A
--Pump No. x Lead-Lag-Standby 3 position selectorswitch (one for each pump)
35-HS-00x-B
Fail LogicPump No. x Reset pushbutton (one for each pump)35-HS-00x-CAux contacts
Motor Starter
Pump No. x Run indicator (one for each pump)35-YL-00x
InterfaceDescription/RangeDesignation
--Pump No. x Fail indicator (one for each pump)35-YA-00x-B
Run SignalPump No. x Elapse Time meter (one for each pump)35-ETM-00x
Pump SafetyPump No. x High Temperature (one for each pump)35-TAH-00x
Pump SafetyPump No. x Seal Leak (one for each pump)35-YA-00x-A
35-LSHH-001Sludge Well High, High Level Alarm35-LAHH-001
35-LSLL-001Sludge Well Low, Low Level Alarm35-LALL-001
--Pump No. x Delay Power Failure Timer (0 30
minutes) (one for each pump)
35-KC-00x-A
--Pump No. x Lag Pump Start Delay Timer (0 5minutes) (one for each pump)
35-KC-00x-B
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FILTRATION
Introduction
Filtration process consists of conventional gravity filters using dual
media bed of sand and anthracite. Filter operation is declining rate. Filtermedia washing is with concurrent air and water wash followed by water
wash alone
Filtration equipment consists of the following :
1. Filter underdrains, suitable for support of the filter media without theneed for gravel support.
2. Filter media retention nozzles, as necessary to ensure that media is notlost through the underdrain system without a gravel support.
3. Filter Media with depth one (1) meter ( 30cm sand & 70cm
anthracite).4. Media-retaining backwash troughs, manufactured from stainless steel
with 3 troughs for each filter and have a combined capacity of 1400
m3/h while maintaining a liquid level in troughs no higher than 50mm
below trough weir.
5. Air distribution headers within filter box.6. Air scour blowers. Provided with two (2) air blowers, each blower
rated to deliver 1,350 m3/h at discharge pressure of 0.48 bar (G) at
speed not to exceed 1,500 rpm and shaft input power requirement not
to exceed 82 kW
7. Automated filter valves, including electric actuators. All valves infilters are actuated butterfly valves and distributed as described in
valve schedule below.
Service
Location
Qty.
No.
Valve
size
mm
OperatorEnd
ConnectionFunction
Tag
Number
Filter
influent4500ElectricFlangedOPEN/CLOSE
40-FV-
0x1
Filtereffluent
4300ElectricFlangedOPEN/CLOSE40-FV-0x2
Backwash
Supply4400ElectricFlangedOPEN/CLOSE
40-FV-
0x4
Air Scour4150ElectricFlangedOPEN/CLOSE40-FV-0x6
Backwash4600ElectricFlangedOPEN/CLOSE40-FV-
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Design Data
The plant is provided with 4 filters to supply nominal capacity of 1000 m3/h.
- Hydraulic conditions for plant are:
a. Minimum flow, m3/h 500
b. Maximum flow, m3/h 1,000
- Hydraulic conditions for each individual filter are:
a. Minimum flow, 88 m3/h, i.e., minimum plant flow, with all filters on-line, maximum
b. accumulated headloss.c. Average flow, 250 m3/h, i.e., average plant flow, with all filters on-
line, average accumulated headloss
d. Maximum flow, 500 m3/h, i.e., maximum plant flow, with one filter
off-line for backwashing, minimum accumulated headloss.
- Filter box dimensions for each individual filter are:
a. Length, 5mb. Width, 5mc. Area, each filter, 25 m2d. Filter area (total per plant), 100 m2
- Design surface loading rates (while in service):
a. Maximum accumulated headloss, with all filters in operation, 7.0 m/h
b. Average accumulated headloss, wWith all filters in operation, 10.0m/h
c. Minimum accumulated headloss, with one filter off-line, 20.0 m/h
- Design surface loading rate high-rate filter backwash:
a. Maximum, 55 m/hb. Typical, 49 m/hc. Minimum, 36 m/h
- Design surface loading rates, low-rate filter backwash (concurrent w/airscour):
a. Maximum, 16 m/hb. Typical, 15 m/hc. Minimum, 13 m/h
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- Design air scour surface loading rates (concurrent with low-rate
backwash):
a. Maximum, 0.7 m3/min/m2b. Typical, 0.6 m
3/min/m
2
c. Minimum, 0.5 m3/min/m2
Filter Media
A. Anthracite: Top layer.
a. Effective Size: 1.0 to 1.2mm with uniformity coefficient of 1.45 orless.
b. Specific Gravity: >1.4c. Final media depth: 700 mm
B. Sand: Bottom layer.
a. Effective Size: 0.45 to 0.55 mm with uniformity coefficient of 1.5 or
less.b. Specific Gravity: >1.4c. Final media depth: 300 mm
Operation
General :
Under normal operation, filters operate continuously. Control of the
filters is performed using local filter control panels, (1 per filter), and 1 main
control panel. Individual panels are installed on operating floor, next to each
filter, such that operation of filters can be seen by operator from panel.Control at panels reporting to Main Filter PLC. Main Control Panel is
installed in Administration Building Electrical Room.
Filter Control Panels are interlocked through Main Control Panel so as
to allow only 1 filter to enter backwash mode at any time. Plant operators
may use any of the following triggers for backwashing:
a- Influent channel level (automatically initiated wash)b- Any other reason at operators discretion.
Main Control Panel is to provide proper sequencing to prevent
multiple filters washing simultaneously and display the total filter flow and
announce alarms. Also it is provided to allow for sequential air scour/lowrate water washing followed by high rate water washing. In the event of
failure of air scour system, the backwash sequence shall automatically revert
to water-only wash without need for operator intervention. Duration of
elements within wash must be operator adjustable.
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Filter Control Panels are equipped to allow for automatic/manual
initiation of automated backwash sequence or fully manual control of
backwash through Filter Manual/Auto switch. Automatic backwash can only
be done when at least one Low & High Rate Backwash Pump and Air Scour
Blower Local-Off-Master switches are in Master mode and Filter Control
Panel Manual/Auto switch is in Automatic mode.
Filter Influent High Level alarm indicator lights and Audible signal on
panel are generated when alarm state is active and Audible alarm can be
mute from Alarm Silence push button. Alarm Acknowledge push button
shall reset Alarm Light and Audible alarm. Main Filter control panel is
monitor last filter backwashed in automatic controlled backwash. Operator
initiated automatic backwash, from Filter x control panel, will not change
last filter backwashed. Alternate Low and High Rate Backwash Pumps and
Air Scour blowers when respective Local-Off-Master switches are both in
Master mode. If pump or blower fail and both respective Local-Off-Masterswitches are in Master mode start other pump or blower. Fail condition of
either Backwash Pumps or Air Scour Blowers shall generate an alarm.
Alarm Horns at Main Filter Panel PLOC-4 and Filter x Control panel shall
sound when an alarm condition exists. Silence pushbutton shall deactivate
Alarm Horn. Alarm reset can be from Main Filter Control Panel or Filter x
Control Panels.
Backwash :
Automatic Backwash control :
The automatic backwash is initiated by either influent channel level or
total plant production and Main Control Panel will initiate backwash on next
filter in sequence (1, 2, 3, 4). Backwash will not take place when Filter
Effluent Tank Level is below adjustable Filter Effluent Backwash Inhibit set
point, or when Filter Effluent Tank Low Level Float signal is active. Filters
are sequentially automatically backwashed when Filter In/Out of Service
switch is in In-Service mode and Filter Manual/Auto selector switch is in
Automatic mode. Next Filter in sequence will be automatically backwashed
when Filter Influent Backwash Level set point is reached based on selectedFilter Influent Channel level signal. Backwash sequences are listed below.
Manual Backwash control :
Operator is to be able to initiate backwash sequence from Filter x
control panel when Filter is in Manual mode, Filter is In Service, and when
Filter x Control Panel Backwash Sequence Start push button is pressed.
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When PLC is backwashing another filter, that backwash cycle shall be
completed, then start operator initiated backwash for filter selected. Do not
count this backwash as last filter backwashed in Automatic backwash
sequence. Backwash sequences are listed below.
Operator will be able to backwash a filter manually from Filter x
control Panel when filter is in manual mode, filter is out of service, one High
and one Low Rate Backwash Pump Local/Off/Master switches are in Local
mode, and one Air Scour Blower Local/Off/Master switch is in Local mode.
Backwash sequences are listed below with manual valve, pump and blower
operation.
Backwash Sequence:
a. Close Filter Effluent and the Filter Influent Valves.b. Open the Filter to Waste Valve and allow water level to drain to
Filter Backwash Level via Filter to Waste Valve. Should filterlevel not reach this level within pre-set but adjustable period of
time open Filter Backwash Waste Valve.
c. When filter reaches Backwash Level close Filter To WasteValve.
d. If Filter Backwash Waste Valve is not Open then open FilterBackwash Waste Valve.
e. Turn on Low-Rate Backwash Pump, and open Filter BackwashSupply Valve.
f. Start Air Scour Blower and open the Air Scour Valve.Simultaneously air scour/water wash for pre-set, but adjustable
period of time using Filter Air Scour Timer. If air scour blowers
are unavailable close Air Scour Valve and continue the
sequence as water only wash using Filter Low Rate Backwash
Timer
g. Close Air Scour Inlet Valve, and turn off Air Scour Blower.h. Close Backwash Supply Valve, and turn off Low-Rate
Backwash Pump.
i. Allow filter to rest for pre-set, but adjustable period of time
using the Filter Rest Low Rate Backwash Timer.j. Turn on High-Rate Backwash Pump, and open Backwash
Supply Valve. Backwash filter at high-rate for adjustable pre-
set period of time.
k. When High Rate Backwash Timer times out close FilterBackwash Supply Valve and turn off High Rate Backwash
Pump.
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l. Close Backwash Waste Valve and start Filter Rest High RateBackwash Timer.
m.When Filter Rest High Rate Backwash Timer times out openBackwash Supply Valve, turn on Low Rate Backwash Pump to
allow water to rise in filter to Filter Operational Level then
close the Backwash Supply Valve, and turn off Low-Rate
Backwash Pump.
n. Initiate Filter Rest After Refill Timer. When timer times out,open the Filter Influent Valve. This will re-introduce clarified
water into filter.
o. Open Filter-to-Waste valve for adjustable pre-set time period.Close Filter-to-Waste Valve when timer times out. Reset Filter
Time Since Last Backwash timer. Reset Filter Effluent Flow
Total Since Last Backwash totalizer.
p. Open Filter Effluent Valve and return filter to normal operation.q. Initiate adjustable (0 to 60 min) backwash monitor timer at start
of automatic backwash sequence. If sequence not complete
before timer times out, generate filter alarm..
The following values are transmit to Main PLC in Administration
Building :
1. Air Scour Blower Run.2. Low-Rate Backwash Pump Run.3. High-Rate Backwash Pump Run.4. Air Scour Blower Fail.5. Low-Rate Backwash Pump Fail.6. High-Rate Backwash Pump Fail.7.North Influent Channel Level8. South Influent Channel Level9. Filter Turbidity.
10.Common Filter Alarm.11.Filer Effluent Level.
and Hardwire Signals to/from Filter x Control Panel to Main Filer
Panel PLC-4 shall be minimum of following signals:
(( High Rate Pump, Low Rate Pump, and Air Scour Blower request (6) from
Filter x Control Panel )).
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The ranges and activation levels of sensors are :
Range/LevelDescriptionDesignation
0 5 mFilter Influent Channel Level sensor/transmitter40-LE/LIT-
(one for each channel)
Filter 1 4 Differential Pressure40-PDI-sensor/indicator (one for each filter)
0 10 mFilter Effluent Tank Level sensor/transmitter42-LE/LIT-
1.8 m above
tank floorFilter Effluent Tank Low Level float42-LSH-
0 10 NTUFilter 1 4 Turbidity sensor/transmitter40-AE/AIT-
(one for each filter)
0 800 m3/hLow Rate Backwash Supply Flow42-FE/FIT- (sensor/transmitter provided by others)
0 1600 m3/hHigh Rate Backwash Supply Flow42-FE/FIT-
(sensor/transmitter provided by others)
80 800 m3/hFilter x Effluent Flow (sensor/transmitter40- FE/FIT-
provided by others)
Elev. 46.75Filter x Operation Level40-LSH-
Elev. 43.50Filter Backwash Level40-LSL-
Bottom of filter box = Elev. 41.40
Bottom of filter effluent tank = Elev. 36.50
Operators may assume a linear relationship between the watertemperature and the backwash rate to be applied based on the following as
well as actual on site observations with the effectiveness of the cleaning
cycle and measurements of the bed expansion. These rates may be adjusted
from site experience.
Maximum Backwash Rate [m/h]Water Temperature [C]
3724
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Waste Pump Station
Waste water (sludge) flows from many ways to the waste water pit of
waste pump station (ST. 70) , these can be listed below :
- waste water incoming from lagoon through pipe 300mm in diameter- dirty water incoming from sptic mound through pipe 150mm indiameter
- dirty water of backwash for filter and waste of filter rinse throughpipe 600mm in diameter
- waste water of storm sewer through pipe 600mm in diameter .where the volume of wastewater pit is 210m3 to operating depth. There are
three (3) wastewater pumpset inside wastewater pit ( Tag No. are WN04-
70PU-001,002,003), configured as Lead/Lag/standby transfer the flows into
the irrigation canal controlled by start and stop levels within the wastewater
pit. The technical data of sludge pump is listed in AppendixISchedule(I-5)The wastewater pump station is provided with guide rail and lifting
chain for pump removal through maintenance time. Local control of the
wastewater pump station is possible from the Local Control Panel WN04-
70CP-001 located on the roof of wastewater building (ST.70) that is
provided with five (5) level switches for control of pumps and have ranges
and activations level as follow :
Range/Level
(m above floor)
Description/RangeDesignation
Waste well High-High Level float70-LSHH-001
Waste well Start Lag Pump70-LSH-001-B
Waste well Start Lead Pump70-LSH-001-A
Waste well All Pumps Stop70-LSL-001
Waste well Low-Low Level float70-LSLL-001
The operation of waste pumps is similar to the operation of sludge
pumps and can be controlled via Pump Hand-Off-Automatic selector switch
that mounted on sludge pump control panel and in all modes of operation
Sludge well Low, Low-Level switch inhibit operation of Pumps. Pumps cannot restart until respective Reset pushbutton is activated. In Hand mode
pumps must pump continuously unless Low-Low Level switch is activated.
In Automatic mode, if two pumps are selected as Lead, they must alternate,
with the second pump operating in the Lag mode. If three pumps are
selected to Lead the third pump shall be forced to the standby position.
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Lead pump shall start when Start Lead pump float activated and Lag
pump shall start after time delay when Lag float activated. So operating
pump(s) shall stop when stop pump float or low, low level float activated.
When pump stop due to loss of power pump(s),it is not restart until restart
delay timer has timed out.
The waste pump control panel is provided with the following un-
powered contacts for signals to Distributed I/O chassis connected to Main
PLC Control Panel:
a. Waste Pump Run (3)
b. Waste well High, High Level Alarm
f. Waste well Low, Low Level Alarm
g. Waste Pump Fail (3)
The above description for operation of waste pump control pump can be
listed with following table ( where x is 1, 2, 3) :
InterfaceDescription/RangeDesignation
--Pump No. x Hand-Off-Automatic 3 position selector
switch (one for each pump)
70-HS-00x-A
--Pump No. x Lead-Lag-Standby 3 position selector
switch (one for each pump)
70-HS-00x-B
Fail LogicPump No. x Reset pushbutton (one for each pump)70-HS-00x-C
Aux contacts
Motor Starter
Pump No. x Run indicator (one for each pump)70-YL-00x
InterfaceDescription/RangeDesignation
--Pump No. x Fail indicator (one for each pump)70-YA-00x-B
Run SignalPump No. x Elapse Time meter (one for each pump)70-ETM-00x
Pump SafetyPump No. x High Temperature (one for each pump)70-TAH-00x
Pump SafetyPump No. x Seal Leak (one for each pump)70-YA-00x-A
70-LSHH-001Sludge Well High, High Level Alarm70-LAHH-001
70-LSLL-001Sludge Well Low, Low Level Alarm70-LALL-001
--Pump No. x Delay Power Failure Timer (0 30
minutes) (one for each pump)
70-KC-00x-A
--Pump No. x Lag Pump Start Delay Timer (0 5minutes) (one for each pump)
70-KC-00x-B
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CHLORINE SYSTEM
Introduction
All chlorine systems operate on the vacuum gas draw off from liquid
1 ton capacity drums, via vacuum regulators. Chlorine drum storagefacilities are provided within a drive in facility sealed from the rest of the
chlorine building to operate as a containment facility. Full gas alarm systems
are in place as well as a HVAC system in the event of a major leak.
Each 1-metric tone chlorine cylinders is mount per chlorine cylinder scale
that provided with readout type dial indicating total weight of cylinders on
scale and capable of continuously weighing 1 metric ton chlorine cylinders
with maximum capacity of 1-tonne cylinders which are lifting by two (2)
lifting bars, one (1) per site. Floor mount (6) 1-metric tone cylinders in
storage trunnions so chlorine cylinders lie perpendicular to face of scale
dial.
Each cylinder provided with vacuum regulator with integral flow meter and
each set of four (4) 1-metric tone chlorine cylinders is provided with
automatic switchover modules (WN04-61ASO-001) to distribute chlorine
gas from vacuum regulators to remote chlorine ejector and designed for
maximum chlorine usage rate of 574 kg/day.
Operation
The chlorine is supplied to three dosing point, one at raw water
(upstream of the rapid mix tank) and second to the water before entering thefilters (Filter influent) and the third on the filtered water at Filter Effluent
tank. The amount of the chlorine dosing is controlled by vacuum operated,
solution feed variable orifice type chlorinators manually or automatically,
where their capacity as follow :
1- Rapid Mix Tank Chlorinator (WN04-61CP-001) with capacity of72.2 kg/24 hrs.
2- filter Chlorinator (WN04-61CP-002) with capacity of 72.2 kg/24hrs.
3- Filter Effluent Chlorinator (WN04-61CP-003) with capacity of144.4 kg/24 hrs.
one ejector is provided for each chlorinator and W1 water rotometer
on each ejector suction line as follow :
1- 1. Rapid mix tank ejector suction: Rotometer (61-FI-011) designedfor 80 liters/minute.
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2- 2. Filter influent: Rotometers (61-FI-012) designed for 60liters/minute.
3- 3. Filter effluent: Rotometers (61-FI-013) designed for 120liters/minute.
As well as one (1) water pressure gauge on each ejector plant effluent
line with range of 0 to 700 kPa and one (1) pressure control valve on each
ejector plant effluent line suitable for system pressures of 0 to 700 kPa. Size
ejectors for conditions listed below.
Minimum
Water
Pressure
Available
(kPa)
Maximum
Chlorine
Demand
(kg/hr)
Maximum
Plant Flow to
Ejector
(liters/min)
Minimum
Backpressure
at Discharge
of Ejector
(kPa)
Ejector
300380186Raw Water
Force Main
30036056Filter Influent
300612048Filter Effluent
Each chlorinator is supplied with one control panel in chlorinator room.
Front and rear of panel devices are listed below :
Front of panel devices:
DesignationDescription/RangeInterface
HS-Chlorinator On/Off two position Selector Switch
HS-Chlorinator Manual/Automatic two position selector
switch
SCU-Chlorinator Dosage Control
PI-Ejector Vacuum Pressure indicator
FI-Chlorine Flow indicator (rotameter)
HC-Manual Chlorine Rate valve
PAH-High Vacuum Alarm indicatorPS-
PAL-Low Ejector Vacuum Alarm indicatorPS-
FI-Raw Water Flow digital displayWN04-25CP-005Flow Panel
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Rear of panel devices:
DesignationDescription/RangeInterface
PS-High Vacuum/Loss of Chlorine Gas
pressure switch--
PS-Low Vacuum/Loss of Ejector Waterpressure switch
--
Chlorinator On/Off selector switch is turn control power on and
Manual/Auto selector switch is control how chlorine rate is controlled. In
Automatic mode chlorinator is operate from Raw Water 4 20 mAdc flow
signal from WN04-25CP-005 Flow Panel. In Manual mode chlorinator will
provide dosage control based on adjustments to the Manual Rate Valve
independent of other controls. High Vacuum Alarm indicator shall be
illuminated when High Vacuum Cylinder Loss of Gas pressure switch isactive. As well as Low Ejector Vacuum Alarm indicator is illuminated
when Low Vacuum/Loss of Ejector Water pressure switch is active. The
Distributed I/O chassis connected to Main PLC Control Panel is provided
with the following unpowered contracts for signals to the:
a. Low vacuum alarm.
b. High vacuum alarm
chlorine storage room is Provided with chlorine gas detector (61-AE-
004) with two detector heads and chlorine gas detector (61-AE-005) with
one detector head in chlorinator room. When chlorine concentration in airreaches level of 1 PPM, low chlorine alarm will be activated. When chlorine
concentration in air reaches level of 2 PPM, high chlorine alarm shall be
activated. There are two contact outputs for each alarm to interface to
distributed I/O and HVAC systems.
.
ALUM SYSTEM
Introduction
The alum chemical building part consists of the alum powder raw
material storage area, alum mixing chambers, dosing plant, lifting monorails.
Bagged alum is loaded into a crane mounted hopper and released via an inlet
basket into one of the concrete mixing tanks. The service water system is
used to provide the dilution water to make up alum solution to
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approximately 10% concentration. Each mixing chamber is equipped with a
constant speed mixer. Design alum dosing rate 50mg/l as Al2(SO4)3
.14H2O so alum consumption = 1256kg/d
Alum Dosing System
The automatic flow paced dosing of alum is via a duty/ standby
positive displacement peristaltic pumps type complete with spring-loaded
pumphead, self-contained variable speed drive, and flexible extruded tube as
specified. Peristaltic pumping action is created by the compression of the
flexible tube between the pumphead rollers and track, induced forward fluid
displacement within the tube by the rotation of the pump rotor, and
subsequent vacuum-creating restitution of the tube so the dosing flow shall
be in the direction of the rotor rotation, which can be reversed and shall beproportional to rotor speed. Pumps have a maximum suction lift capability
of up to 9 meters vertical water column. Max pressure rating: 207 kPa for
single pump head and 103 kPa for double pump head.
On each pump discharge line it is Provided with one (1) water
pressure gauge (60-PI-001, 002, 003, 004) and high pressure switch (60-
PSH-001, 002, 003, 004) with range of 0 to 200 kPa as well as Provide one
(1) high level switch (60-LSH-001, 002, 003, 004) integral to each pump to
monitor a leak in the pump head tubing and one (1) calibration chamber for
each pump. The specification for peristaltic pumps are listed in Appendix
ISchedule(I-6)
Calibration Gauge
The calibration gauge is used for calibration the flow rate of a
Peristaltic pump. They are also used to periodically monitor the performance
and accuracy of the chemical injection system. The gauge can also be used
as the primary containment reservoir of a fluid that will be pumped into a
chemical injection system.
To check the pumping rate of a Peristaltic pump, isolate the chemicalin the tank from the gauge. The decal on the gauge glass has two individual
calibrated scales. The scale on the left side is a volume scale in millimeters;
in a one-minute test, the scale will read the pump rate in millimeters. The
scale on the right side will depend on what type of flow rate is required; i.e.
U.S. Gallons Per Day (USG), Gallons Per Hour(GPH1, Liters Per Day
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(LPD), or Liters Per Hour (LPH). By keeping the isolating valve closed and
observing the number of marks the fluid level passes in one minute. This
will giving the actual chemical pump rate. If the rate is not the one desired.
make an adjustment to the chemical pump feed rate and conduct as many
one-minute tests as is necessary to set the chemical pump rate to the rate
desired.
Operation
The alum dosing system is provided with two alum feed pump control
panels, panel nameplate numbers are WN04-60CP-001 and -002. The Front
of Panel Mounted Devices are:
InterfaceDescription/RangeDesignation
DriveAlum Feed Pump Hand-Off-Auto three position selector
switch (one for
60-HS-
each pump)60-HYK-Hand Control potentiometer (4 20 mAdc signal)60-HC-
(one for each pump)
DriveInverter Fail indicator (one for each pump)60-YL-
DrivePump Fail indicator (one for each pump)60-YA-
--Pump1/Pump2/Both three position selector switch60-HS-
DrivePump Speed digital indicator (one for each pump)60-SI-
DrivePump Run indicator (one for each pump)60-YL-
Alarm
LogicReset pushbutton (one for each pump)60-HS-
WN04-
25CP-
Raw Water Flow digital indicator60-FI-
005
60-PSH-High Discharge Pressure Alarm indicator (one for each
pump)60-PAH-
60-LSH-Leak Detect Alarm indicator (one for each pump)60-LAH-
Elapsed time meter (one for each pump)60-ETM-
Dosage Control module (one for each pump)60-HYK-
The respective Hand-Off-Auto selector switch is control operation of
Alum Feed Pumps. In Hand mode pump speed has been controlled by Hand
Control potentiometer. In Auto mode pump speed shall be controlled byDosage Control module and Raw Water Flow 4 20 mAdc signal.
Pump1/Pump2/Both selector switch is control which pumps are controlled in
Automatic mode. Pumps shall not run in any mode when respective E-Stop
is activated. when High Level switch is activated at pump pan, the Leak
Detect indicators is illuminated and maintained also High Pressure indicators
is illuminated and maintained when High Pressure switch is activated in
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pump discharge line. As well as fail indicator is illuminated and maintained
when Inverter Fail, Leak Detect, or High Pressure conditions exist. Alarm
Reset pushbuttons is enable respective Alum Pump to run after fail
conditions have been eliminated. The following unpowered contacts for
signals are provided to Distributed I/O chassis connected to Main PLC
Control Panel:
a. Alum Feed Pump run (2).
b. Alum Feed Pump fail (2).
POLYMER SYSTEM
Introduction
Polymers commonly employed as a coagulation aid for settling water
treatment sludge. Polymer system has been skid mounted on modules with
equipment, interconnecting piping, fittings, interconnecting wiring, and
controls provided within limits of modules as shown on the drawings.
System has been prepiped and prewired by manufacturer, only final
connection of piping, control wiring, and electrical service is requiring.
Overall dimensions of preparation system not to exceed 5 m long by 2.25 mwide by 2.5 m high. Polymer system ( has Tag No. WN0004-60PS-001,
002) has been integrated equipment package capable of preparing
homogeneous polymer solution using automatically controlled sequential
batch type operation. The data sheet of the polymer system is listed in
Appendix I-Schedule (I-7)
The major equipments that mounted on the modules of polymer system are :
A- Hopper Loader :The suction nozzle is inserted into the suction hopper and draws in the
material which is to be conveyed. The conveying valve moves into the
"conveying" position at the beginning of the conveying cycle. The blower
generates a low pressure in the material hopper, causing material to be
drawn in (fig. 4.-1a- Appendix-II- Schedule (II-3) ). At the same time the
conveying air filter separates the material from the conveying air. When the
preset conveying time has elapsed the conveying valve switches into the
filter cleaning position. The filter is cleaned by the blower return air (fig. 4.-
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1 b- Appendix-II), the low pressure in the material drops. The material in the
hopper presses against the outlet flap; when there is a sufficiently large
volume of material, the valve opens and the material flows out. When the
material hopper is empty, the outlet flap automatically closes and a new
conveying cycle begins. The process is repeated until the hopper under the
FG has been filled and the outlet flap can no longer close. The conveying
process is then interrupted. (fig. 4.-lc- Appendix-II). A new conveying cycle
starts when the material has dropped sufficiently to allow the outlet flap to
close.
B- Dry Polymer Feeder:The volumetric feeder type is provided to the dry polymer feeder that driven
by 1800 rpm dc feeder motor with capacity (0-9) kg/hr. Also extension
hopper with low level switch and air operated valve on feeder discharge (toisolate feeder from environment between cycles) are provided with it.
C- Inlet Water System:
It is consist of the following items:
-In-line inlet filter to remove suspended material from water supply-Pressure reducing valve to Maintain downstream pressure as required
for proper operation of system.
-Pressure switch to activate when insufficient pressure for properoperation.
-Pressure gauges for visual indication of water pressure.-Air-operated ball valve to start and stop water flow.-Flow control valve to regulate flow to polymer dispersing unit.-Differential pressure switchto activate alarm when insufficient flow
for proper operation.
-Metric connection/adaptor fitting for plant water feed to the inletwater system.
D- Polymer Solution Tank:It is consist of three chamber tanks; Preparation, Ripening and Withdrawal
chamber and each chamber are provided with agitators (mixer) except
Withdrawal chamber , they mix the prepared solution and enforce the
ripening process. The tank is construct of Fiberglass reinforced polyester
with capacity: 2,835 liters, nominal.
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Polymer Feed System
Continuous feed of polymer solution from polymer solution tanks were
taken by means of solution feed assembly consisting of progressing cavity
pump with variable speed drive and post-dilution assembly with rotameter,
solenoid valve, and static mixer capable of diluting solution to 0.1% for feed
to point of application.
The major equipments of the polymer feed system are :
A- Polymer Solution Feed Pumps (WN04-60PU-005, 006, 007, 008):The Progressing cavity pump is capable of pumping polymer solutions or
liquid polymers with apparent viscosities of up to 45,000 CP with capacity
180-1800 liters/hr.
B- Dilution Water System:It is provided with solenoid valve (to start and stop dilution water flow),
manual valve (to regulate dilution water flow rate between specified ranges)
and flow indicator rotameter for visual indication of dilution water flow rate.
C- Post-Dilution Unit:It is consist of static mixer in clear PVC housing and calibration cylinder
constructed of clear PVC with end caps.
Operation
A- Polymer Prep System:
It is Provided with two Dry Polymer Control Panels and panel nameplate
numbers are WN04-60CP-003 and -005. The Front of Panel Mounted
Devices:
Designation Description/Range Interface
60-HS-101-APolymer System Hand-Off-Auto threeposition selector switch
--
60-YL-101-B Power System Run indicator --
60-YA-101-B Volumetric Feeder Fail indicator Drive
60-YA-101-D Wetter Fail indicator Overload
60-PAL-101-A Loss Of Dilution Water indicator PSL-
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60-YA-101-A General Alarm Fail indicator --
60-SCU-101 Manual Volumetric Feeder Control module Drive
60-LAL-101 Feeder Hopper Low Level indicator LSL-
60-LAHH-101 Mix Tank High Level indicator LSHH-
60-LALL-101 Mix Tank Low Level indicator LSL-
60-PAL-101-B Loss Of Air Pressure indicator PSL-60-YL-101-E Power On indicator --
60-HS-101-B Mixer Hand-Off-Auto three position selector
switch (one for each Mixer)
Motor Starter
60-YL-101-C Mixer Run indicator (one for each Mixer) Aux contacts
60-YA-101-C Mixer Fail indicator (one for each Mixer) Overload
60-YL-101-F System Enabled indicator --
60-YL-101-A Tank No. 1 Feeding indicator --
60-YL-101-B Tank No. 2 Feeding indicator --
60-YL-101-C Tank No. 1 Filling indicator --
60-YL-101-D Tank No. 2 Filling indicator --
60-HS-101-C Tank No. 1 Short batch pushbutton --60-HS-102-C Tank No. 2 Short batch pushbutton --
60-YL-101-G System not enabled indicator --
Polymer System and Mixer Hand-Off-Auto switches are both in Auto
position; Polymer System has been automatically cycle to prepare aged
polymer solution. On Low Level in mix tank feeding, system shall
automatically sequence the following:
(1) Tank Feed and Discharge Valves are change flow path so full mix tank
of aged polymer supplies polymer to Polymer Feed Pumps and mix tankwith low level begins to fill with new batch of polymer solution.
(2) Water supply valve is open and water control valve is operate to maintain
steady flow of water under varying inlet or outlet pressure. If adequate flow
is not maintained as determined by differential pressure
switch, an alarm shall be activated.
(3) Dry polymer feeder is start discharging polymer into disperser.
(4) Polymer/water slurry is directed to filling mix tank and respective mixer
starts.
When polymer solution level rises in filling tank actuating high level probe,the following
shall occur:
(1) Dry polymer feeder and disperser stop and water flow continues for
preset
time adjustable time in PLC to flush disperser and piping.
(2) Adjustable aging time in PLC begins.
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(3) When aging cycle time ends, mixer de-energized and mixing stops.
If low system water pressure is detected, polymer cycle will terminate and
activate alarm. To resume operation, fault must be cleared and reset
activated to clear alarm circuit. When low dry polymer level switch is
activate and maintain Low Level alarm, the reset pushbutton shall clear
alarm and allow process to continue when alarm conditions are eliminated.
The following unpowered contacts are provided to the distributed I/O
control panal:
(1) Polymer system Run
(2) Polymer system Fail
A- Polymer Feed Pump System:
It is Provided with two Polymer feed pump Control Panels and panel
nameplate numbers are WN04-60CP-004 and -006. The Front of Panel
Mounted Devices:
InterfaceDescription/RangeDesignation
--Polymer Feed Pump No. x Hand-Off-Auto three
position selector switch (one for each pump)
60-HS-105-A.
106-A
DrivePolymer Feed Pump No. x Hand Controlpotentiometer (4 20 mAdc) (one for each pump)
60-HC-105,106
DrivePolymer Feed Pump No. x Inverter Fail indicator (one
for each pump)
60-YL-105-B,
106-B
Drive & PSH-Polymer Feed Pump No. x Fail indicator (one foreach pump)
60-YA-105-B.106-A
SCU-Pump1/Pump2/Both two position selector switch60-HS-105-B
DrivePolymer Feed Pump No. x Speed digital indicator(one for each pump)
60-SI-105, 106
DrivePolymer Feed Pump No. x Run indicator (one for
each pump)
60-YL-105-A,
106-A
Fail LogicPolymer Feed Pump No. x Reset pushbutton (one for
each pump)
60-HS-105-C,
106-C
DrivePolymer Feed Pump No. x Elapsed Time meter (onefor each pump)60-ETM-105,106
DrivePolymer Feed Pump No. x Dosage Control module
(one for each pump)
60-HYK-105,
106
PSH-Polymer Feed Pump No. x High Pressure indicator(one for each pump)
60-PAH-105,106
WN04-25CP-005
Raw Water Flow digital indicator60-FI-101
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The Pump Hand-Off-Auto selector switch is control operation of respective
Polymer Feed Pumps. In Auto mode Pump speed has been controlled with
respective SCU module and flow signal from Flow Control Panel WN04-
25CP-005. Provide I/I Isolator to split flow signal for each SCU module. InHand mode Pump speed has been controlled with respective Speed
potentiometer. When High Pressure discharge switch is activate, the High
Pressure indicator will be illuminate and maintain and Pump fail in any
mode of operation. Reset pushbutton is allow pump to operate and reset
alarm indicators when alarm conditions have been eliminated. The following
unpowered contacts are provided :
(1) Polymer Feed Pump Run (2).
(2) Polymer Feed Pump Fail (2).
CLEARWELL/HIGH SERVICE PUMP STATION
Introduction
Filtered water is treated with chlorine and flows through the contact tank to
the treated water storage tank TWST (clearwell) via yard piping and gravity
flows. The TWST is a two chamber tank over which the trated waterpumping station TWPS ( high service pump station) is located, arranged
with bowl type suspended centrifugal pumps, spanning the two tank
chambers and located within a dedicated building. The TWPS pumps
potable water to the elevated storage tank and distribution system. The
elevated tank provides the controlling static head within the system. The
treated water pumps are turned on and off manually to maintain water in the
elevated water tank. Over ride facilities for start and stop and fault systems
will override the manual start commands if necessary. Four pumpsets are
provided in total to operate as 2 duty and two standby operating at singlespeed. Additional equipment provided in the building includes the electrical
control, electrical check valve, surge relief valve, pipework and manual
valves, reduced pressure principle backflow preventer for potable and non-
potable water systems and air compressor with its control for
hydropneumatic surge tank. The data sheet of high service pumps are listed
in Appendix I Schedule (I-1)
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Electric Check Valve
Electric check valve is consist of main valve assembly and system of
controls and has been installed on discharge piping of high service vertical
turbine pumps with design operating Flow: 580 m3/hr at 70 meters of head
operating pressure. Valve is used to control surges associated with starting
and stopping of pumps and operation take place by means of solenoid pilots
and powered by water pressure obtained from inlet or outlet side of main
valve. The electric check valve is controlled by high service pump control
panel (WN04-50CP-001)
Surge Relief Valves
Surge relief vale is consist of main valve assembly and pilot system
and has been installed on discharge piping of vertical turbine pumps. Design
operating conditions is specified in Schedule that listed bellow.
Valve is open when system pressure exceeds its pressure setting and
throttle as necessary to limit system pressure to pre-set maximum pressure.
When pressure subsides below pre-set maximum valve shall close tight.
Hydropneumatic Surge Control System
Pressure transients in pipeline system following pump shutdown/start-up
from design operating conditions must not cause cavitation nor water
SCHEDULE - SURGE RELIEF VALVES
LocationTag Number Factory Set
Opening
Pressure,kPa
Flow Relief
Capacity, (m3/hr)
Valve Size,
mm
High Service
Pump
820120020050-PSV-012
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column separation at any point in pipeline system and must not exceed
pressure rating of piping at any point in pipeline system. Therefore
hydropneumatic surge control system is used to maintain system pressure
below 600kPa. Hydropneumatic surge control system is include surge tank,
air compressor, and automatic water level control system.
A- Hydropneumatic Surge TankSurge tank has been constructed of carbon steel for maximum allowable
working pressure of 1655 kPa. Surge arrestor is provided with flanged line
connection, adequate supports, lifting lugs, and couplings for drain, safety
relief valve, and level control system as well as it is provided with elliptical
manway.
Preliminary surge tank size (WN04-50TK-003) :
Volume, 6.4 m3
Diameter, 1.5 mLength, 3.7 m
Configuration Horizontal
B- Level Control SystemPurpose of level control system is to control water level in pressure vessel
within designed range depending on number of pumps in operation and
associated dynamic heads. Level control device is consist of associated or
five. stainless steel PVC coated electrodes and control panel with all
required relays and timers. When water level is above normal operating
range, air must be added through solenoid valve from air compressor. When
water is below normal operating range, air shall be vented from surge
arrestor through separate solenoid valve. High and Low alarm signals have
been generated when water level is out of range for time period exceeding
time delays. Time delays is used to prevent false alarms and adding or
venting air during minor fluctuations that last short period of time. Level
control panel (WN04-50LCP-004)is house all relays, time delays, indicators,
and alarm contacts and it is send the following unpowered contacts for
signals to Remote I/O chassis connected to Main PLC Control Panel:
a. High Level Alarmb. Low Level Alarm
C- Air Compressors
They are represent two (2) identical air compressor systems at pump station.
Each system consisting of compressor, motor, V-belt drive and totally
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enclosed belt guard, all mounted on air receiver. Suitable piping between
compressor and receiver is included and capacity of air receiver is 450 liter.
Air compressor system is provided with Control Panel (WN04-50CP-002)
and it is Front of Panel Devices are :
InterfaceDescription/RangeDesignation
Motor
Starter
Compressor No. 1 Hand-Off-Auto 3
position
50-HS-001- A
selector switch
Starter AuxContacts
Compressor No. 1 Run indicator50-YL-001
OverloadCompressor No. 1 Fail indicator50-YA-001
Run SignalCompressor No. 1 Elapsed Time meter50-ETM-001
Motor
Starter
Compressor No. 2 Hand-Off-Auto 3
position
50-HS-002
selector switch
Starter AuxCompressor No. 2 Run indicator50-YL-002Contacts
OverloadCompressor No. 2 Fail indicator50-YA-002
Run SignalCompressor No. 2 Elapsed Time meter50-ETM-002
alternatorCompressor Sequence 1-2/2-1/Auto50-HS-001-B
Where operation of compressors is controlled by Hand-Off-Auto and
Compressor Sequence selector switch. In Hand mode compressor has been
run continuously until High Pressure switch is activated. In Auto modecompressors is run when Low pressure switch is activated and stop when
High Pressure switch is activated. Compressors must be alternate in 1-2, 2-1,
or automatically as Lead and Lag compressor.
Operation
The high service vertical turbine pump is provided with one control panel.
Panel nameplate number is High Service Pump Control Panel WN04-50CP-
001. Where the Front and Rear of Panel Mounted Devices (where x is 1, 2,5, 6) are listed in Appendix-II-Schedule (II-4). The following field devices
and instruments are provided Clearwell/High pumps station:
Two High-High Level Float Switches.
Two Submersible Level Transmitters.
One Electronic Pressure Gauge Transmitter.
One Pressure Gauge, minimum of 100 mm face, calibrated to read
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approximately midrange of discharge pipe pressure, range of 0 to2,000 Kpa.
Where Ranges and Activation Levels of the level switch are :
Range/Level
DesignationDescription/Range(m above floor)
50-LE/LIT-Clearwell No. 1 Level sensor/transmitter0-10.0 m
50-LE/LIT-Clearwell No. 2 Level sensor/transmitter0-10.0 m
50-LSHH-Clearwell High-High Level float43.00 / 8.00
50-LSLL-Clearwell Low-Low Level float38.00 / 3.00
Bottom of Clearwell 35.00
50-PSL-Header Low Pressure switch500 kPa
50-PSH-Header High Pressure switch850 kPa
The operation of pumps is controlled by Pump Hand-Off-Remote selectorswitch. In all modes of operation respective Clearwell Low-Level switches
will inhibit operation of Pumps. Clearwell No. 1 Low-Low Level switch will
inhibit Pumps 1,2, and future Pump 3 when active. Clearwell No. 2 Low-
Low Level switch will inhibit Pump 5, 6, and future Pump 4 when active.
Pumps shall not restart until Level Reset pushbutton is activated. In Hand
mode pumps are pump continuously unless Low-Low Level switch is
activated but in Remote mode pumps must be controlled manually from the
plant monitoring PC located in the administration building where automatic
control of the high service pumps is not provided. So pumps must be startedand stopped manually by operator action.
Secondary Control
Levels
Primary Control Levels
in Meters Above Floorin Meters Above Floor
(WTP Reservoir)(IPS Reservoir)Pump Sequence
4.842.56Lead On
5.372.03Lag On
5.901.5Lag-Lag On
1.505.90Lead Off
2.035.37Lag Off2.564.84Lag-Lag Off
When pump is requested to operate both the Normal and Emergency
Solenoids on respective Pump Check Valve has been energized and Valve
Start Delay Timer shall be initialized. Pump shall shutdown and illuminate
and maintain Fail indicator and Check Valve Fail to Open indicators if
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Valve Start Delay Timer times out and Check Valve limit switch contacts
have not closed. Normal pump shutdown sequence is to de-energize the
Normal Solenoid of Pump Check Valve and wait for Pump Check Valve
limit switch contacts to open and then stop pump and initialize the Restart
Delay timer. Emergency pump shutdown occur if Pump Check Valve limit
switch contacts open and pump has not been requested to stop. This case
will illuminate and maintain Pump Fail indicator and initialize the Restart
Delay timer. Pumps shall not re-start until respective Restart Delay Timer
has timed out. In case of power loss, even momentary, Normal and
Emergency Solenoids on Pump Check Valves must be de-energized. On
power up of panel Delay Power Failure Timers will inhibit pump operation
until timers have timed out. When respective Clearwell High-High level
switch is activated, the level System High-High Alarm indicator shall be
illuminated and maintained and alarm indicator is deactivate by Level Reset
pushbutton.The following unpowered contacts for signals are provided to Distributed
I/O chassis connected to Main PLC Control Panel:
a. Check Valve Fail to Open (4)
b. Clearwell High Level Alarm (high-high condition) (2)
c. Clearwell Low Level Alarm (low-low condition) (2)
d. Header Low Pressure
e. Header High Pressure
f. Pump run (4)
g. Pump fail (4)
and retransmit the following 4 20 mAdc signals using Isolation Converters
to Distributed I/O chassis connected to Main PLC Control Panel:
a. Clearwell No. 1 Level
b. Clearwell No. 2 Level
c. Plant Flow
d. Discharge Header Flow
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APPENDIX - I
Schedule (I-1)
RAW WATER VERTICAL TURBINE PUMP AND ELECTRIC MOTOR CHARACTERISTICS
Pump Characteristics
WN04-20PU-001,-002,-005,-006Pump Tag No.
Raw Water PumpsPump Designation
Raw Water Pump StationPump Location
4No. of Units
2No. of Stages per Pump
River WaterMaterial Being Pumped
Fluid Temperature-degrees C
50Minimum Solids Size (mm.)
Constant SpeedConstant or Variable SpeedEnclosed ImpellerConfiguration (1)*
450 (To Be Confirmed)Minimum Column Size (mm.)
450 (To Be Confirmed)Minimum Discharge Size (mm.)
550 (To Be Confirmed)Rated Capacity (m3/hour)
11.2 (To Be Confirmed)Total Dynamic Head at Rated Capacity (meters) (2)*
300 (To Be Confirmed)Minimum Capacity (m3/hr)
----Total Dynamic Head of Minimum Capacity (meters) (2)*
82 (To Be Confirmed)Minimum Efficiency of Pump at Rated Capacity
1000 (To Be Confirmed)Maximum Pump Speed (rpm)
----Minimum Pump Speed (rpm)
ProductLubrication (3)*
Abrasive ServiceSpecial Requirements (4)
Electric Motor Characteristics (If Applicable)
22.4 kWPower, kW
1000Nominal Speed (rpm)
TEFCEnclosure Type
400VVoltage
3/50Phase/Cycle (Hertz)
----Special Requirements
Schedule (I-2)
LOW RATE FILTER BACKWASH VERTICAL TURBINE PUMP AND ELECTRIC MOTOR
CHARACTERISTICS
Pump Characteristics
WN04-40PU-001,-002Pump Tag No.
Low Rate Filter Backwash PumpsPump Designation
Filter BuildingPump Location
2No. of Units
1No. of Stages per Pump
Finished WaterMaterial Being Pumped
Fluid Temperature-degrees C
25 (To Be Confirmed)Minimum Solids Size (mm.)
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ConstantConstant or Variable Speed
Enclosed ImpellarConfiguration (1)*
400 (To Be Confirmed)Minimum Column Size (mm.)
400 (To Be Confirmed)Minimum Discharge Size (mm.)
385 (To Be Confirmed)Rated Capacity (m3/hour)
4.57 (To Be Confirmed)Total Dynamic Head at Rated Capacity (meters) (2)*
---Minimum Capacity (m3/hour)---Total Dynamic Head of Minimum Capacity (meters) (2)*
80 (To Be Confirmed)Minimum Efficiency of Pump at Rated Capacity
1,000 (To Be Confirmed)Maximum Pump Speed (rpm)
---Minimum Pump Speed (rpm)
ProductLubrication (3)*
---Special Requirements
Electric Motor Characteristics (If Applicable)
6 (To Be Confirmed)Power, kW
1,000 (To Be Confirmed)Nominal Speed (rpm)
TEFCEnclosure Type
400VVoltage
3 ph/50 hzPhase/Cycle (Hertz)
----Special Requirements
Schedule (I-3)HIGH RATE FILTER BACKWASH VERTICAL TURBINE PUMP AND ELECTRIC MOTOR
CHARACTERISTICS
Pump Characteristics
Pump Tag No. WN04-40PU-003,-004
Pump Designation High Rate Filter Backwash Pumps
Pump Location Filter Building
No. of Units 2
No. of Stages per Pump 1
Material Being Pumped Finished WaterFluid Temperature-degrees C
Minimum Solids Size (mm.) 25 (To Be Confirmed)
Constant or Variable Speed Constant
Configuration (1)* Enclosed Impellar
Minimum Column Size (mm.) 450 (To Be Confirmed)
Minimum Discharge Size (mm.) 450 (To Be Confirmed)
Rated Capacity (m3/hour) 1175 (To Be Confirmed)
Total Dynamic Head at Rated Capacity (meters) (2)* 17 (To Be Confirmed)
Minimum Capacity (m3/hour) ---
Total Dynamic Head of Minimum Capacity (meters) (2)* ---
Minimum Efficiency of Pump at Rated Capacity 80 (To Be Confirmed)
Maximum Pump Speed (rpm) 1,000 (To Be Confirmed)
Minimum Pump Speed (rpm) ---
Lubrication (3)* Product
Special Requirements ---
Electric Motor Characteristics (If Applicable)
Power,kW 75 (To Be Confirmed)
Nominal Speed (rpm) 1,000 (To Be Confirmed)
Enclosure Type TEFC
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Voltage 400V
Phase/Cycle (Hertz) 3 ph/50 hz
Special Requirements ----
Schedule (I-4)HIGH SERVICE VERTICAL TURBINE PUMP AND ELECTRIC MOTORCHARACTERISTICS
Pump Characteristics
Pump Tag No. WN04-50PU-001,-002,-005,-006
Pump Designation High Service Pumps
Pump Location Clearwell and High Service Pump
Station
No. of Units 4
No. of Stages per Pump 2
Material Being Pumped Finished Potable Water
Fluid Temperature-degrees C 10 to 40 degrees CMinimum Solids Size (mm.) 12
Constant or Variable Speed Constant
Configuration (1)* Enclosed Impellar
Minimum Column Size (mm.) 450 (To Be Confirmed)
Minimum Discharge Size (mm.) 450 (To Be Confirmed)
Rated Capacity (m3/hour) 580 (To Be Confirmed)
Total Dynamic Head at Rated Capacity (meters) (2)* 70 (To Be Confirmed)
Minimum Capacity (m3/hour) 300 (To Be Confirmed)
Total Dynamic Head of Minimum Capacity (meters) (2)* ------
Maximum Static Head (Meters) 47 (To Be Confirmed)
Minimum Static Head (Meters) 42 (To Be Confirmed)
Minimum Efficiency of Pump at Rated Capacity 80 (To Be Confirmed)
Maximum Pump Speed (rpm) 1500 (To Be Confirmed)
Minimum Pump Speed (rpm) -------
Lubrication (3)* Product
Special Requirements See Note 4
Electric Motor Characteristics (If Applicable)
Power,kW 120kW
Nominal Speed (rpm) 1,500
Enclosure Type TEFC
Voltage 400V
Phase/Cycle (Hertz) 3 ph/50 Hz
Special Requirements See Note 4
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Schedule (I-5)
SUBMERSIBLE NONCLOG PUMPS(WET INSTALLATION)
Name of Pump(s) De-Silting PumpsSludgePumps
WastePumps
Tag Number(s)WN04-20PU-008, 009
WN04-35PU-001, 002, 003WN04-70PU-001, 002, 003
Number of Pumps 2 3 3
Fluid Pumped River Water and Silt /ClarifierSludge
FilterBackwash /
Sludge
Sand Slurry Lagoons
Fluid pH 9-Jun 9-Jun 9-Jun
Max Fluid
Temperature, C
40 40 40
Minimum SphericalSolids
100 100 100
Size (mm)
Special PumpRequirements
Vortex ImpellerNon-clogImpeller,
Non-clogImpeller,
CorrosiveEnvironment
CorrosiveEnvironment
Motor RatedElectrical Input