Web: PPT Presentation Jan 17.pdf · Added new facilities/Plants –At Bawal, Bhiwadi, Sanand, Chennai & Haridwar Added Customers ... Turbine/ Center Hsg (Nissan, Tata, GM, Suzuki,

Web: www.ricoauto.in


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To be the preferred supplier to OEM’s across the Globe.Vision

Strategies

World Class QualityISO TS 16949, ISO 14001,

OHSAS 18001

Preferred SupplierCustomer Focused Enterprise,

Efficient Account, Program &

Launch Management

GlobalizationGlobal Terms, Global Presence &

Scale

Integrated Services -Concept of DeliveryDesign, & Development , Testing &

Validation, Tooling & Prototyping,

Casting(Aluminum & Ferrous),

Machining & Assembly, Logistics

Management

PeopleTraining, Skill Building,

Empowerment and Leadership

Shareholder ValueFocus on return on Capital

Employed Consistent Dividend

Distribution

RICO AUTO INDUSTRIES LIMITED

Next >


ET

IC

EX

ENTREPRENEURSHIPThe power of perusing new challenges

with speed, flexibility and ownership

TEAMWORKThe power of working together

INTEGRITYThe power of honesty and transparency

COMMITMENTThe power of responsibility, accountability and ownership

EXCELLENCEThe power of being the best

Core Values


ISO

14001OHSAS

18001

OEM

Supplier

ISO-TS

16949

Dies &

Moulds

Design &

Development

Ferrous &

Aluminium

Casting &

Machining

RICO Group Combined Turnover $ 250 Million


R&D Center Started

Added Customers – NISSAN, TATA (Small Car Project), Perkins2004-06

Technical Collaboration FCC Japan

Commercial Production Started (1986)

Aluminium Die Casting & Machining (Dharuhera)

Focus – Hero Honda & Maruti Suzuki1985-86

ISO 9000International Market OEM Supplier – MEC Japan

Ferrous Casting & Machining (Gurgaon)

Focus – Maruti Suzuki

1990-92

QS 9000

TS 16949

ISO 14001

OHSAS 18001

FORD Q1

CAT SQEP-Bronze

Full Service Engineering Design Development

Added Customers – FORD, LandRover, Jaguar2000-02

JV (50:50) FCC RICO (Clutch Assembly)

Started Exports – GM, Eaton, Cummins1994-96

Aluminium Die Casting & Machining (Gurgaon)1999-00

Enhanced Ferrous and Aluminium Capacity

Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo2003-04

JV with MAGNA Powertrain (Oil Pump, Water Pump)

JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)

Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW

2007-09

2010-14Added new facilities/Plants – At Bawal, Bhiwadi, Sanand, Chennai & Haridwar

Added Customers – Musashi, GKN, Toyota, Bentley, VW, Kohler

.


CHENNAI (Al. HPDC, Machining)

BHIWADI / PATHREDI (Machining)

HARIDWAR(Al. HPDC, Machining)

GURGAON(Corporate, R&D, Tool Manufacturing, Ferrous Casting, Al. HPDC, Machining)

BAWAL(Al. HPDC, Machining)

DHARUHERA (Al. HPDC, Machining)

MANESAR (Al. GDC, Machining)

SANAND (Al. HPDC, Machining)

27 Acres15 Acres

12 Acres

5 Acres

2 Acres5 Acres

5.5 Acres

12 Acres


Ferrous Machine Shop – 3

Multi Floor

Aluminum

HPDC Plant 2

Aluminum

HPDC Plant 1

Ferrous Machine Shop–1

Ferrous Foundry - 1

Corporate

Office

Ferrous

Foundry - 2

Power House

Utilities

Canteen

Training Room

R&D & Engg.

Center

Dies & Mould

Manufacturing

Division


35%

46%

19%

Engine Transmission Chassis Suspension & Braking System


Rico Engine Business

Engine Block

(Renault, Tata)

Case Chain/ Case

Timing (Honda, Renault,

Suzuki)

Oil Pan

(Suzuki, Honda, GM,

Tata )

Bearing Cap

(Renault)

Exhaust Manifold

(Renault, Nissan,

Suzuki)

Turbo Outlet

(Renault)

EGR Pipe

(Renault)

Assy. Cover Cylinder

Head (Suzuki, GM)

Balancer Shaft

(GM)Cam Cap Support / Ladder

Frame (Renault, Suzuki)

Engine & Support Brackets

(Suzuki, Renault, VW,

Volvo)

Turbine/ Center Hsg

(Nissan, Tata, GM, Suzuki,

Fiat, Honda, Ford, Hyundai,

JCB)


Rico Transmission Business

Transmission Case

(Eaton, Suzuki )

Shifter Forks

(Suzuki)

Differential Case & Housing

(BMW, GKN, Suzuki, Ford, Honda)

Clutch Housing

(Suzuki, Eaton )

Clutch Plate

(Eaton)

Ground Sleeve & Shaft

(Allison )Retainer Bearing

(Jatco)



Over 100 High Pressure Die Casting Machines (135 – 2500 Tns Locking Force)

Largest High Pressure Die Casting Capacity in India including GDC & LPDC.


4 Molding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)

Vertical Size ( 650 * 535 * 130~330) & Horizontal Size ( 610 * 510 * 200+200)

Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome

Ferrous - Infrastructure


Over 1,500 Machines (CNCs & SPMs) +

One of the Largest Machining Facility in India

Over 50% of Our Product Range is with Assemblies


Competitive Advantage: Manufacturing Experience Combined with CAD CAM CAE

Capabilities (Over 60 Seats)

CAD – CAM

NX, Pro E, Catia, C3P, Ideas, Vericut

CAE - FEA, CFD, Ansys, FCX, MSC Fatigue

Magmasoft, 3D Printing

Advantages

Concurrent Engineering with Customers

Inhouse Designing, Prototyping &

Special CNC Machine Building

Shorter development time.


In-House Dies & Pattern Design & Manufacturing

Manufacture over 250 Dies & Patterns and 800 Die Inserts Annually

Design & Manufacturing

- Dies for HPDC Engine Blocks, Bed Plates, TM Cases upto 2500 T

- Dies for LPDC & GDC dies.


Oil & Water Pump Housing &

Assemblies

Annual Capacity: 1.5 million

India & Italy


Oil Pans & Timing Chain Covers

Annual Capacity: 850,000

India

http://www.renault.com/gb/accueil.htm



Cylinder Head Covers & Side Covers

Annual Capacity: 350,000 India, Europe & USA

http://www.cummins.com/cmi/index.jsp?siteId=1&langId=1033&newsInfo=true



Cylinder Block (Petrol & Diesel)

Annual Capacity: 400,000India




Bed Plate (Aluminum HPDC)

Annual Capacity: 100,000 India


Fuel System Components

Annual Capacity: 250,000 USA, Europe, China & India




Crank Cases

Annual Capacity: 1.5 million India


Exhaust Manifolds

Annual Capacity : 200,000 India, Europe & Asia




Main Bearing Caps

Annual Capacity : 4.2 million

India, Europe & USA






Turbine & Center Housings

Annual Capacity : 300,000 eachIndia & Europe


Balance Shafts


Supply Location: India


Differential Cases

Annual Capacity : 2.1 million

USA, Europe & India

Web: www.ricoauto.in1/16/2017 Proprietary & Confidential 29

Retainer Bearing Assembly

Web: www.ricoauto.com

Annual Capacity : 400,000Japan & China


Clutch Parts (Intermediate Plate & Pressure Plate) &

Rear Cases

Annual Capacity : 200,000 USA


Differential Housing & Covers

Annual Capacity : 600,000Europe & USA


Transmission Case

Annual Capacity: 250,000India & Brazil


Annual Capacity: 3 Million

Clutch Assemblies

India


Brake Discs & Drums

Annual Capacity: 1 MillionIndia


Anchor & Caliper Housings

Ferrous Parts- Engines parts


India


92.5% RICO

7.5% JenfeiAluminum Alloy Wheels

Two Wheelers

50% MAGNA

Powertrain

50% RICO

Oil Pump

Water Pump

(Automotive Engines)

(India & Europe)


Awards & Recognition


• Enhancing Environmental Sustainability

• Supporting Rural Development

• Providing Preventive Health Care

• Promoting Education & Skill Development

Construction of Community Centre Cleaning Drive

Tree Plantation

Corporate Social Responsibility


Organizational HR / IR Initiatives

Employee Engagement & Nurturing Harmony

Induction Training – “Parichay” Company Wide Training – “Jagriti” Kaizen Award Ceremony

Best Work Place - Competition

Long Service AwardsSports Competition Yoga Training

Employees Children Safety Competition

Health Awareness Camp

Family Connect Program


THANKS

Documents

Web: PPT Presentation Jan 17.pdf · Added new facilities/Plants –At Bawal, Bhiwadi, Sanand, Chennai & Haridwar Added Customers ... Turbine/ Center Hsg (Nissan, Tata, GM, Suzuki,