6
Reliable and proven Observer TM Reliable and well proven The Observer range gas detectors have become the standard safety solutions for many production facilities and research centres. They are not only used in cleanrooms but also very useful in many other hazardous environments. There are basically four different types of Observer gas detectors, which can be equipped with universal plug-in modules for the provision of additional functions and communication protocols. The different available type are: Semi Portable; Suction and Diffusion type. Either standard or in a IP65 enclosure for humid and dirty environments. All units comply with the most stringent quality standards and are extremely reliable. With the integrated self diagnostics functions you are quickly notified on any possible disruption. In-Control Software will provide access to additional information about any changes in the status of the unit. By using an overall data-acquisition and monitoring system like SIMS-NX it is even possible to monitor the status of all detectors real-time. In this way there will never be a lack of clarity or information in case of an event. WAD-line Gas Detectors Modular design. Suction, diffusion and portable configurations. Large VF display. Integrated alarm handling and optional relay outputs. Plug-in modules for connection to Profibus-DP and SIMS networks. Interface for local programming and alarm acknowledgement. Complete system diagnostics. Records trend and history data. IP65 protection available. Fieldbus interface and integrated alarm handling Observer Bionics Instrument SH-1007WAD TX-WAD-W TX-WAD PSH-1007-WAD

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Page 1: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

Reliable and provenObserverTM

Reliable and well provenThe Observer range gas detectors have become the standard safety solutions for many production facilities and research centres. They are not only used in cleanrooms but also very useful in many other hazardous environments.

There are basically four diff erent types of Observer gas detectors, which can be equipped with universal plug-in modules for the provision of additional functions and communication protocols. The diff erent available type are: Semi Portable; Suction and Diff usion type. Either standard or in a IP65 enclosure for humid and dirty environments.

All units comply with the most stringent quality standards and are extremely reliable. With the integrated self diagnostics functions you are quickly notifi ed on any possible disruption. In-Control Software will provide access to additional information about any changes in the status of the unit. By using an overall data-acquisition and monitoring system like SIMS-NX it is even possible to monitor the status of all detectors real-time. In this way there will never be a lack of clarity or information in case of an event.

WAD-line Gas Detectors

• Modular design.• Suction, diffusion

and portable confi gurations.

• Large VF display.• Integrated alarm

handling and optional relay outputs.

• Plug-in modules for connection to Profi bus-DP andSIMS networks.

• Interface for local programming and alarm acknowledgement.

• Complete system diagnostics.

• Records trend and history data.

• IP65 protection available.

Fieldbus interface and integrated alarm handling

Observer

Bionics Instrument

SH-1007WAD

TX-WAD-W

TX-WAD

PSH-1007-WAD

Page 2: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

Toxic Gas code

TG-

Gas to Detect Monitoring range (ppm) Sensor type

Low Standard High

housing

TX-WAD(W) (P)SH-1003-WAD(P)SH-1007-WAD

100 Cl2 Chlorine

0 - 0.3

0 - 3

0 - 1

0 - 10

0 - 50

GS-160DS

GS-161DS

GS-162DS

GS-190HS

GS-191HS

GS-192HS

400 HCl Hydrogen Chloride

0 - 2

0 - 15

0 - 5

0 - 15

0 - 200 GS-470DS

GS-471DS

GS-480DS

GS-470HS

GS-471HS

GS-480HS

500 SO2 Sulfur Dioxide 0 - 5 0 - 15 GS-580DS GS-580HS

700 HF Hydrogen Fluoride 0 - 9 0 - 50 GS-780DS GS-780HS

800 O3 Ozone 0 - 0.3 0 - 3 GS-880DS GS-880HS

900 Br2 Bromine

0 - 0.3

0 - 3

0 - 1

0 - 10 GS-960DS

GS-961DS

GS-990HS

GS-991HS

1100 O2 Oxygen 0 - 25 % GS-1100DSZ GS-1100HSZ

1200 CO Carbon Monoxide 0 - 50 0 - 100 0 - 1000 GS-1250ELS GS-1250ES

1300 CO2 Carbon Dioxide 0 - 500 0 - 5 %

0 - 10 %

0 - 100 % GS-1300DSR GS-1300HSR

1400 F2

ClF3

Fluorine

Chlorine Trifluoride

0 - 1

0 - 10

0 - 3

0 - 0.3

0 - 30 GS-1460DS

GS-1461DS

GS-1463DS

GS-1490HS

GS-1491HS

GS-1493HS

1500 H2 Hydrogen

0 - 2000

0 - 4%

0 - 4000

GS-1550DS

GS-1551DS

GS-1550HS

GS-1551HS

1700 NO

NO2

HNO3

Nitric Oxide

Nitrogen Dioxide

Nitric Acid Vapour

0 - 2

0 - 100

0 - 9

0 - 6

0 - 1000 GS-1790ELS

GS-1750DS

GS-1783DS

GS-1790ES

GS-1750HS

GS-1783HS

2100 C2H5OH

IPAEthyl Alcohol

Iso Propyl Alcohol

0 - 1000

0 - 1000

GS-2150ELS

GS-2150ELS

GS-2150ES

GS-2150ES

2300 CH4, C2H6, H2, ...

CH4, C2H6, H2, ...Hydrocarbons - IR sensor

Hydrocarbons - Catalytic sens.

0 - 100% LEL

0 - 100% LEL

GS-2300DSR

GS-2300DSC

GS-2300HSR

GS-2300HSC

2400 NH3

CH3 NH2

C2H5NH2

(CH3)2 NH

(CH3)2 N

(C2H5)3N

Ammonia

Methylamine

Ethylamine

Dimethylamine

Trimethylamine

Triethylamine

0 - 25 0 - 75

0 - 30

0 - 30

0 - 30

0 - 75

0 - 75

0 - 1000 GS-2460DS

GS-2460DS

GS-2460DS

GS-2460DS

GS-2460DS

GS-2460DS

GS-2460HS

GS-2460HS

GS-2460HS

GS-2460HS

GS-2460HS

GS-2460HS

2500 N2H4

1)

TDMAT2)

C2H4 (NH2)2

Hydrazine

Ethylene Diamine

0 - 1 0 - 2

0 - 1

0 - 1

GS-2560DS

GS-2560DS

GS-2560DS

GS-2560HS

GS-2560HS

GS-2560HS

2800 Si(C2H

5O)

4TEOS 0 - 30 GS-2800OP-D GS-2800OP-S

GS-2800SA

3000 Si(C2H

5O)

4TEOS 0 - 30 GS-3050ELS GS-3050ES

3100 General Acid GS-3180DS GS-3180HS

3200 H2Se Hydrogen Selenide 0 - 0.2 GS-3260DS GS-3260HS

3300 C2H2

C2H4

Acetylene

Ethylene

0 - 200

0 - 2000

GS-3360DS

GS-3350ELS

GS-3360HS

GS-3350ES

3400 Chlorides3)

HBr Hydrogen Bromide

0 - 15

0 - 9

GS-3470DS

GS-3480DS

GS-3471DS

GS-3470HS

GS-3480HS

GS-3471HS

3700 Fluorides4)

0 - 9 GS-3780DS GS-3780HS

3900 H2O2 Hydrogen Peroxide 0 - 30 GS-3980DS GS-3980HS

4000 PH3

AsH3

SiH4

B2H6

Al(CH3)2H

Phosphine 5)

Arsine 5)

Silane 5)

Diborane 5)

DMAH 5)

0 - 0.5

0 - 0.2

0 - 15

0 - 0.3

0 - 20

GS-4060DS GS-4060HS

4100 NF3 Nitrogen Trifluoride 0 - 30 — GS-4150HS

4200 HCFC

6)Freon® 0 - 150 — GS-4270HS

GS-4280HS

4300 CCl4

CHCl3

Carbon Tetrachloride

Chloroform

0 - 30 — GS-4370HS

GS-4380HS

4400 CH3Br Methyl Bromide 0 - 50 — GS-4490HS

4500 SF6 Sulfur Hexafluoride 0 - 200 — GS-4580HS

4600 N2O Nitrous Oxide 0 - 1% — GS-4650HS

4700 HFC7) ,PFC

8)

C4F6

0 - 50

0 - 15

— GS-4780HS

GS-4780HS

5000 GeH4

(CH3)3SiH

(CH3O)3SiH

Germane

Trimethyl Silane

Trimetoxy Silane

0 - 0.6

0 - 15

0 - 15

GS-5050ELS

GS-5050ELS

GS-5050ELS

GS-5050ES

GS-5050ES

GS-5050ES

7000 AsH3, TBA, TBP, TMA, TMB, TMPi, SiH4, PH3, B2H6

Arsine 0 - 0.2 — GS-7050KTSS

Page 3: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

1) Hydrazine: N2H

4 -MMH: Monomethyl Hydrazine

PHH: Phenyl Hydrazine UDMH: Unsymmetrical Dimethyl Hydrazine

2) TDMAT: Ti[N(CH3)

2]

4

3) Chlorides: SiCl4, SiH

2Cl

2, POCl

3, SnCl

4, SnCl

4, SbCl

5, BCl

3

4) Fluorides: SiF4, BF

3, WF

6, AsF

3, PF

5, AsF

5, MoF

6 .....

5) Hydrides: PH3 AsH3 SiH4 B2H6 DMAH: Dimethyl Aluminium Hydride

6) Freon: R22, R123, R124, R141b, R142b, R225

7) HFC: R23, R125, R134a, R143a, R152a

8) PFC: CF4

, C2F

6, C

3F

6, C

4F

8, C

5F

8

In-controlTM software makes confi guring the unit a quick and easy operation.

Portable unit PSH-WAD

Features of the WAD units

Maximum security and clear informationObviously the presence of gas must be detected accurately whilst the gas sensor should be selective and preferably 100% stable! It is also important to understand that gas detection is a dynamic process - a process of gas transport and chemical and electrochemical reactions in which continuous control is essential. Managing this process requires continuous monitoring of the fl ow and if required the status of the pyrolyzer! Moreover, all systems permanently analyse the sensor operation.

Simple installation and confi gurationBecause of it’s modular construction the SH-WAD and TX-WAD unit can be installed progressively. For example, a JC-Box can be mounted during an early stage of the installation.

Confi guring of the WAD units is quite simple. When installing a gas sensor, parameters such as target gas, measurement range and measurement unit are all set automatically. The user only has to specify the alarm values and the desired alarm responses. This can easily be done with the In-control™ confi guration software. A laptop with this software can be connected to the RJ-45 port on the frontside of the unit.

Extensive communication possibilitiesThe SH-WAD and TX-WAD units can be used as independent detectors, but can also be part of a larger gas monitoring system. Depending on the selected confi guration, data transfer can take place via a bus line, but also via a 4-20mA signal. The Profi bus-DP module makes it very easy to link the unit to a PLC based alarm system. Such a system off ers a great deal of fl exibility and minimises installation costs.

Portable unit for emergency monitoring and temporary area monitoringPerforming maintenance tasks in a production facility often requires the presence of additional gas detection equipment. It is also possible that new or temporary installations have not yet been equipped with fi xed detection systems. In these situations the PSH-WAD provides a solution for your monitoring needs. The portable unit can also be used by emergency response teams to analyse the environment after an evacuation.

Integrated alarm handlingIn practice, alarm actions are frequently desired directly at the point of detection. Using the optional relay card, an alarm output can be made available directly inside WAD unit. In many cases this considerably reduces the amount of cabling around the system. The portable PSH-WAD can also be equipped with this relay card to enable a local alarm connection.

Page 4: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

1

2

3

A suction and diffusion type WAD unit linked to a PLC alarm system. Both units are equipped with a JC-Box for communication purposes. Communication is by Profi bus-DP. The PLC provides the alarm output contacts. SIMS-NX software is used to collect and display the data generated by the system.

A suction and diffusion type WAD unit equipped with a JC-Box and relay module. Bus-line connec-tion to a SIMS-NX PC or stand alone operation. Alarm actions are initiated directly from the WAD units.

A diffusion type WAD unit. The diffusion type unit is shown with a remote sensor adapter for the monitoring of extraction systems. The unit transmits a 4-20 mA signal to an alarm unit 16CWA (or 8CWA). The link to a SIMS-NX PC is optional.

Exploded view of the SH-1003-WAD.

A1

A2

Error

A1

A2

Error

A1

A2

Error

Various options for system con� gurations

Advice, service and supportApart from the performance of the gas detector itself, advice is extremely important for an optimised safety situation. The choices of gas to be detected and the location of the sensors relative to potential source and airfl ow are critical areas which aff ect the overall safety of the system. In open dialogue with the customer, the Bionics Instrument account managers have the knowledge to fi nd the best solution for any specifi c application. In the long run, customers are better off with Bionics Instrument gas detectors – and the sound service and support that comes with them.

Sensor lifetimeSome gas detector suppliers off er their products at low prices. But the cost of the detector is not that important when performance and cost of ownership are considered. How long will the sensor of a cheap gas detector last? What gases and what range will they, in fact, detect? Most sensors ‘die’ once they have met with overconcentration of gases. Some are even sensitive to the use of IPA clean wipes, as they react to alcohol or other solvents. And what is the price of the sensor that has to be renewed? Bionics Instrument guarantees the lifetime of nearly all sensors and all pumps for fi ve years. In practice, a customer can probably use them (much) longer. During regular maintenance, twice a year, normally only the electrolyte and the membrane have to be replaced.

Page 5: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

112

210

210

112,5

126

54,3

172,

9

83,6

126

54,3

110

203,

7

151,

5

90

112

210

210

112,5

126

54,3

172,

9

83,6

126

54,3

110

203,

7

151,

5

90116

256

105

256

Specifications diffusion type units

Profibus-DP plug-in module ProGas-DP (optional)

Mounting Inside SH-WAD, PSH-WAD, TX-WAD or TX-WAD-W unit.

Protocol Profibus-DP acc. to DIN 19245 Part 1.

SIMS plug-in module ProGas-RX (optional)

Mounting Inside SH-WAD, PSH-WAD, TX-WAD or TX-WAD-W unit.

Provides Connection to a SIMS-NX network.

Communication modules

Detector model TX-WAD TX-WAD-W

Sensor type GS-[ ]DS/ ELS/ DSZ/ DSC/ DSR/ OP-D.

Detection Principle Electrochemical/ Zirconium oxide/ IR/ Catalytic Bead/ PID.

Monitoring config. Continuous, single point, diffusion.

Detectable gases Please refer to Toxic Gas (TG) table.

Accuracy +/- 5% 1).

Alarm handling Programmable (on/off), Alarm1, Alarm2, Warning, Error.

Output signal 4-20 mA, 3 wire screened.

Communication interface on the unit

RS-232: In-control (front RJ-45 connector).RS-485: Profibus-DP (optional).RS-485: SIMS.

Communication interfaces by JC-Box

RS-485: Profibus-DP (optional).RS-485: SIMS (optional).

n.a.

Indicator 140 x 32 dot matrix; blue VF display.

Operating temperature 0 °C to 40 °C. -10 °C to 55 °C.

Operating humidity 5 % - 95% (non condensing).

Installation Indoor, wall-mount. Outdoor/indoor, wall-mount.

Protection class n.a. IP65.

Power requirements 24 Vdc.

Power consumption Max. 10 Watt.

Dimensions (WxHxD) Approx. 110x203.7x83.6 mm. Approx. 115x275x105 mm.

Weight Approx. 1.1 kg. Approx. 1.3 kg.

1) Final accuracy is related to the calibration mixture.

Progas-RC card (optional relay card)

Mounting Inside JC-Box, PSH-WAD or TX-WAD-W.

Relays Alarm1, Alarm2, Warning and Error.

Arrangement SPCO.

Available contacts(each relay)

N.O - Common - N.C (through terminal in JC-Box).

Contact rating Max. 125 Vac @ 0.4 A or 24 Vdc @ 2 A.

JC-Box

Suitable for SH-1003-WAD/1007-WAD and TX-WAD type detectors.

Communication port 9-pins Sub-D for Profibus-DP or SIMS-NXbus- line connection.

Output contact External buzzer.

Optional Internal buzzer.

Dimensions (WxHxD) Approx. 112x210x37.5 mm.

Weight Approx. 1.5 KG.

TX-WAD with JC-Box TX-WAD-WTX-WAD without JC-Box (mounting brackets included)

RM-40

RM-40 in duct

RM-40 Sensor adapter for remote sensor configuration

Flange connection KF-40.

Suitable for TX-WAD, TX-WAD-W.

Dimensions Approx. Ø 55 x 152 mm.

Standard cable length

2.5 m (other lengths available on request)

JC-Box & relay card

Page 6: WAD-line Gas Detectorscryosystems.ru/wp-content/uploads/2010/03/Eur83-WAD-v32_web.pdf · for many production facilities and research centres. They are not only used in cleanrooms

209

188

90

110

164

179

164

Gas Sampler

210

209.5

112

210

190

218

225

280

285

Detector model SH-1003-WAD SH-1007-WAD PSH-1003-WAD PSH-1007-WAD

Sensor type GS-[ ]HS/ ES/ MS/ KTSS/ HSZ/ HSR/ HSC/ OP-S/ SA.

Detection Principle Electrochemical/ Zirconium oxide/ IR / Catalytic Bead/ PID.

CEC1). Electrochemical/ Zirconium oxide/ IR / Catalytic Bead/ PID.

CEC1).

Pyrolyzer None. Integrated. None. Integrated.

Monitoring config. Continuous, single point, extractive.

Detectable gases Please refer to Toxic Gas (TG) table.

Accuracy +/- 5% 2).

Alarm handling Programmable (on/off ), Alarm1, Alarm2, Warning, Error. Programmable (on/off ), Alarm1, Alarm2, Warning, Error.Integrated alarm buzzer.

Output signal 4-20 mA, 3 wire screened.

Communication interface on the unit

RS-232: In-controlTM (front RJ-45 connector).

Communication interfaces by JC-Box

RS-485: Profibus-DP (optional).RS-485: SIMS-NX (optional).

Indicator 140 x 32 dot matrix; blue VF display.

Sampling pump Long life DC operated diaphragm pump.

Flow checker Optical/ electronic.

Operating temperature 0 - 40 °C ; 32 - 104 °F.

Operating humidity 5 % - 95% (non condensing).

Installation Indoor, wall-mount. Indoor, desktop.

Tube connectors In & out; 1/4 “ NPT Female.

Battery charger & operating time

n.a. Integrated, 12 hours on a fully charged battery.

Power requirements 24 Vdc. 206-252 Vac, 50/60 Hz - for charging and long term operation.

Power consumption Max. 14.4 Watt.

Dimensions (WxHxD) Approx. 110x209x179 mm. Approx. 190x225x280 mm.

Weight Approx. 3.6 kg. Approx. 9 kg.1) Combined Electrochemical Cell. The technique combines a decomposer unit with an electrochemical sensor.

2) Final accuracy is related to the calibration mixture.

Specifications suction type units

www.bionics.net

6-1254-2 Shimizu, Higashiyamato, Tokyo, 207 JapanTel. : +81-425-61-4856Fax. : +81-425-65-3950E-mail : [email protected]

Maxwellstraat 7, 1704 SG Heerhugowaard, The NetherlandsTel. : +31-72-5765630Fax. : +31-72-5721818E-mail : [email protected]

557 Capital Drive, Lake Zurich, Illinois 60047, USATel. : +1-847-726-6000Fax: : +1-847-726-6051Tol Free : +1-888-788-8050E-mail : [email protected]

Bionics Instrument Co.,Ltd.

Bionics Instrument Europe B.V.

PureAire monitoring systems, inc.

SH-WAD without JC-Box (mounting brackets included)

SH-WAD with JC-Box PSH-WAD

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