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Monthly Demands Speed King 700 Speed Custom 200 Total Demand 900 No. Days/Mon 20 Daily Demand 45 Working Time 450 TAKT Time 1,350 Saw Cutting 1,458 Turning 540 Milling 540 Rough Gear Cutting 270 311 Hard Gear Finishing 513 # Machs 4 # Machs 2 # Machs 2 # Machs 2 # Furnaces 3 # Machs 3 # Opers 2 # Opers 2 # Opers 1 # Opers 2 # Opers 5 # Opers 3 Avg OEE 80% Avg OEE 70% Avg OEE 65% Avg OEE 75% Avg OEE 85% Avg OEE 60% Cycle Time 2 Cycle Time 3 Cycle Time 4 Cycle Time 4 Proc Time 120 Cycle Time 4 Setup Time 0 Setup Time 10 Setup Time 15 Setup Time 120 Batch Size 240 Setup Time 60 Proc Time 8 Proc Time 6 Proc Time 8 Proc Time 8 Cycle Time 0.5 Proc Time 12 Yield 100% Yield 99.80% Yield 99.90% Yield 99.80% Yield 99% Yield 98.80% DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front 20,250 Turning 495 Milling 743 Rough Gear Cutting 293 2,250 Hard Gear Finishing 900 Sub-assembly 248 Final Assembly 68 Pack & Ship # Machs 4 # Machs 2 # Machs 6 # Furnaces 3 # Machs 5 # Benchs 2 # Benchs 4 # Benchs 1 # Opers 2 # Opers 2 # Opers 6 # Opers 5 # Opers 5 # Opers 2 # Opers 4 # Opers 1 Avg OEE 70% Avg OEE 65% Avg OEE 60% Avg OEE 70% Avg OEE 60% Cycle Time 12 Cycle Time 8 Cycle Time 6 Cycle Time 2 Cycle Time 4 Cycle Time 2 Proc Time 180 Cycle Time 2 Setup Time 8 Setup Time 5 Setup Time 0 Setup Time 30 Setup Time 15 Setup Time 120 Batch Size 60 Setup Time 60 Proc Time 24 Proc Time 32 Proc Time 6 Proc Time 8 Proc Time 8 Proc Time 12 Cycle Time 3 Proc Time 10 Yield 99% Yield 99.9 Yield 99.90% Yield 99% Yield 99.90% Yield 99.90% Yield 95% Yield 98.80% DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front 1,710 Rough Machining 585 Finish Machining 1,125 # Machs 6 # Machs 4 # Opers 4 # Opers 4 Avg OEE 70% Avg OEE 75% Cycle Time 12 Cycle Time 10 Setup Time 120 Setup Time 90 Proc Time 72 Proc Time 40 Yield 97% Yield 99% DOH in Front DOH in Front Heat Treatment (Shared) Heat Treatment (Shared) Customer Supplier Customer Service Faxed Orders Mailed Orders Telephone Orders Emailed Orders CS Custom Order Engg ERP Planning Email 3 Month Forecast Steel Bar Stock Forged Gear Blanks Housing Castings Speed King Speed Custom EDI Weekly Orders Steel Supplier Planning

VSM Excel Template

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Page 1: VSM Excel Template

Monthly DemandsSpeed King 700Speed Custom 200Total Demand 900No. Days/Mont 20Daily Demand 45Working Time 450TAKT Time

1,350 Saw Cutting 1,458 Turning 540 Milling 540 Rough Gear Cutting 270 311 Hard Gear Finishing 513

# Machs 4 # Machs 2 # Machs 2 # Machs 2 # Furnaces 3 # Machs 3

# Opers 2 # Opers 2 # Opers 1 # Opers 2 # Opers 5 # Opers 3

Avg OEE 80% Avg OEE 70% Avg OEE 65% Avg OEE 75% Avg OEE 85% Avg OEE 60%

Cycle Time 2 Cycle Time 3 Cycle Time 4 Cycle Time 4 Proc Time 120 Cycle Time 4

Setup Time 0 Setup Time 10 Setup Time 15 Setup Time 120 Batch Size 240 Setup Time 60

Proc Time 8 Proc Time 6 Proc Time 8 Proc Time 8 Cycle Time 0.5 Proc Time 12

Yield 100% Yield 99.80% Yield 99.90% Yield 99.80% Yield 99% Yield 98.80%

DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front

20,250 Turning 495 Milling 743 Rough Gear Cutting 293 2,250 Hard Gear Finishing 900 Sub-assembly 248 Final Assembly 68 Pack & Ship

# Machs 4 # Machs 2 # Machs 6 # Furnaces 3 # Machs 5 # Benchs 2 # Benchs 4 # Benchs 1

# Opers 2 # Opers 2 # Opers 6 # Opers 5 # Opers 5 # Opers 2 # Opers 4 # Opers 1

Avg OEE 70% Avg OEE 65% Avg OEE 60% Avg OEE 70% Avg OEE 60% Cycle Time 12 Cycle Time 8 Cycle Time 6

Cycle Time 2 Cycle Time 4 Cycle Time 2 Proc Time 180 Cycle Time 2 Setup Time 8 Setup Time 5 Setup Time 0

Setup Time 30 Setup Time 15 Setup Time 120 Batch Size 60 Setup Time 60 Proc Time 24 Proc Time 32 Proc Time 6

Proc Time 8 Proc Time 8 Proc Time 12 Cycle Time 3 Proc Time 10 Yield 99% Yield 99.9 Yield 99.90%

Yield 99% Yield 99.90% Yield 99.90% Yield 95% Yield 98.80% DOH in Front DOH in Front DOH in FrontDOH in Front DOH in Front DOH in Front DOH in Front DOH in Front

1,710 Rough Machining 585 Finish Machining 1,125

# Machs 6 # Machs 4

# Opers 4 # Opers 4

Avg OEE 70% Avg OEE 75%

Cycle Time 12 Cycle Time 10

Setup Time 120 Setup Time 90

Proc Time 72 Proc Time 40

Yield 97% Yield 99%

DOH in Front DOH in Front

Heat Treatment (Shared)

Heat Treatment (Shared)

Customer

Supplier

Customer Service

Faxed Orders

Mailed Orders

Telephone Orders

Emailed OrdersCS

Custom Order Engg

ERP Planning

Email 3 Month Forecast

Steel Bar Stock

Forged Gear Blanks

Housing Castings

Speed King

Speed CustomEDI Weekly

Orders

Steel Supplier

Planning

Page 2: VSM Excel Template

Receiving Shipping

Supplier

Page 3: VSM Excel Template

Supplier Customer