Valmet Conductivity Measurement Series 3100...Valmet 4-electrode conductivity sensors series 4000 and 4200. It is designed for wall mounting or panel mounting in industrial plant environments

Valmet Conductivity Measurement

Series 3100

Installation &operating manual

K15344 V1.1 EN

Table of contents

About the device 51.

Description.......................................................51.1.Sensors............................................................51.2.Temperature compensation.............................51.3.Applications......................................................61.4.Warranty...........................................................61.5.

Installation 72.

Installation notes..............................................72.1.Dimensions......................................................72.2.Mounting the TCU............................................82.3.Electric connections.........................................92.4.Connecting the sensor...................................112.5.Mounting the sensor.......................................122.6.

Operating 143.

Keypad...........................................................143.1.Measurement display.....................................143.2.Service display...............................................143.3.Menu description............................................153.4.Menu structure...............................................173.5.

Maintenance & troubleshooting 184.

Cleaning the sensor.......................................184.1.Removing & mounting the sluice sensor........194.2.Troubleshooting.............................................204.3.Spare parts.....................................................214.4.Test equipment...............................................214.5.Sensor connection diagram...........................224.6.

Data sheets

Declaration of conformity

Installation & operating manual K15344 V1.1 EN3Conductivity TCU series 3100

Recycling and disposal

When sorted by material, nearly all parts of the device can be recycled.A materials list is delivered with the device. Upon request, the manufac-turer will provide more detailed instructions for recycling and disposal.

Used devices may also be returned to the manufacturer for recycling anddisposal against a separate fee.

The equipment contains no batteries.

4

1. About the device1.1. DescriptionThe series 3100 Conductivity TCU is designed for highand low conductivity measurement in combination withValmet 4-electrode conductivity sensors series 4000and 4200. It is designed for wall mounting or panelmounting in industrial plant environments.

The TCU has four individually selectable set-upmodes, two for UPW/WFI (low conductivity) and twofor high conductivities. Each of the four set-up modeshas access to individual setting of temperature com-pensation, output range, alarm, and calibration. Theset-up modes are selectable remotely or from thekeypad.

The TCU has two 4–20 mA current outputs, a dis-play, and a keypad. The line-powered version has tworelays for alarms. Optionally the HART® protocol forfield device transmitters can be implemented. For thefull specifications, please refer to 915.19 HART FieldDevice Specification for series 3000.

TCU versions, type no. (for HART® communication:add "H" to type number.

Line poweredLooppowered

31173107Wall mounted

31183108Panel mounted

1.2. SensorsAll sensors are based on the 4-electrode principle ac-cording to which the current and the voltage aremeasured across separate electrodes. That eliminatesthe errors from the polarization effect that is generallya problem at high conductivities.

The value of the cell constant is stored in the sensor.This makes all sensors interchangeable without sacrifi-cing accuracy and without the need for recalibration orre-entering the cell-constant when exchanging thesensor. A large selection of sensor types is availablemeeting the needs for almost any application.

1.3. Temperature compensationIn an electrolyte, all ions present will contribute to theconductivity. Different ions will contribute with differentamounts and the amounts will vary with temperature.When the conductivity is used for the calculation of achemical concentration, it is necessary to calculatewhat the conductivity would be at a fixed temperature(the conductivity is temperature compensated). Thisconductivity is calculated from measured conductivityand temperature. As different ions have different tem-perature dependences, the temperature compensationis to be selected to fit the actual application. The tem-perature is measured with a Pt-1000 resistor in thesensor.

Ultrapure water (UPW) contains a very small amountof impurities, and the resulting conductivity arises fromthe impurity ions as well as from the autoprotolysis ofthe water. Strong or weak acids or bases (present asimpurity ions in very small amounts) affect the autopro-tolysis differently, and thus contribute differently to theconductivity. The conductivity from the impurity andfrom the autoprotolysis changes differently with temper-ature, and the temperature compensation algorithmshave to compensate accordingly. The UPW-conductivityset-up includes temperature compensation algorithmsfor ultrapure water with the impurities found in commonuse.


1.4. ApplicationsThe series 3100 Conductivity TCU is designed for ul-trapure water applications in power plants and inpharmaceutical industries, for cleaning in place (CIP)applications in breweries and diaries and for generaluse as a conductivity meter.

UPW conductivity set up, temperature compensations.Reference temperature 25°C.

OFF

0–130°CUPW-Neutral

0–100°CUPW-Acidic

0–100°CUPW-Alkaline

0–100°CUPW-Ammonia

0–200°CSTD Salt

0–150°CIEC 746-BII

UPW conductivity set up, temperature compensations.Reference temperature 25°C.

OFF

0–130°CUPW-Neutral

0–100°CUPW-Acidic

0–100°CUPW-Alkaline

0–100°CUPW-Ammonia

0–200°CSTD Salt

0–150°CIEC 746-BII


2. Installation2.1. Installation notesWhen planning the installation of the series 3000 con-ductivity TCU, a number or issues have to be con-sidered:• Whether mounted on a wall, in a panel or onto a

piping or cable tray, the place should be free of vi-brations and mechanically shocks should not occur.

• Protect the instrument from process electrolyte, andfrom downpour. If necessary use a Protection Shield.

• Protect the instrument from excessively high or lowtemperatures and from direct sunlight.

• Be aware of the sensors requirements for liquorvolume around the sensor tip.

• Mount the sensor at a place where it is protectedfrom mechanical impact, where it can be accessedand extracted from the process liquor for servicejobs, and where the process liquor is properlygrounded via the process piping.

• Minimize the length of sensor cable as much aspossible.

• Protect the sensor cable from mechanical impact,excessive high or low temperatures and processelectrolyte.

• Look up for ground loop currents, which can causea fluctuating or faulty reading. There should be nopotential between the mounting place of the TCUcase and the sensor. If mounting the TCU on a cabletray, the cable tree should be electrically connectedto the process piping. Also, look up for a potentialdifference between the protective ground and theprocess piping and/or the mounting place of theTCU.

• A special situation arises where the process pipingis made by isolating material e.g. PTFE lined steelpiping, PVC or PP piping, giving no ground connec-tion of the process electrolyte. If the sensor is of thetype where no metal structure is in electrical contactwith the process electrolyte giving a grounding ofthe process electrolyte that way, it is necessary toestablish a grounding electrode in the processelectrolyte, which must be connected to the metalstructure of the sensor or to the housing of the TCU.

2.2. Dimensions

OKesc

144Ø5.2

11614

4

153

107

26.55

Fig. 1. Installation dimensions, in millimeters.


2.3. Mounting the TCU• Wall mounting: to access the sensor connector, open

the lid and dismount the corner screws (4 pcs); seeFig. 2.

• Panel mounting: make a cut-out to the panel, size138×138 mm (5.34" × 5.34"); Fig. 3.

• Pipe mounting: the bottom part of TCU can be turned90° for mounting on a horizontal tube; see Fig. 4.

Available pipe mounting kits:

For pipe dimensionType no.

25–38 mm4902a

35–52 mm4902b

50–73 mm4902c

72–94 mm4902d

82–114 mm4902e

Fig. 2. Wall mounting.

107

26.55

Fig. 3. Panel mounting.

Fig. 4. Pipe mounting.


2.4. Electric connections

mA1 mA2

+ - + + - +-A Com B

+-

Power supplyNo. 1

16 - 30 V DC

+-

Power supplyNo. 3

12 - 30 V DC

+-

Power supplyNo. 2

6 - 30 V DCOptional

Optional

SASB

Input load 4.4K

SAOffOnOffOn

SBOffOffOnOn

Set-up 1Set-up 2Set-up 3Set-up 4

J3

J2

1 2 3 4 5 6 7

Outputs ControlmA1 mA2+ - + +A 0 +B

-

J111

109

87

65

43

Sen

sor

21

Fig. 5. Loop powered version. Switches SA and SB control the selection of set-up as indicated.


SAOffOnOffOn

SBOffOffOnOn

Set-up 1Set-up 2Set-up 3Set-up 4

Supply voltage input85-265 V AC

LN

===

LiveNeutralGround (housing)

The equipment is constructed forpermanent installation and mustbe grounded for safety reasons.A power switch must be availableclose to the equipment.

Fuse: RM5, 1 A slowblow

L N

J2

J3

U7

J4

J1J5

1 2 3 4 5+ +- -

6 7 8 9 10 11

Alarms230V

Outputs Control1 2 mA1 mA2 +A +B0

1110

98

76

54

3S

enso

r2

1 J2

mA

2+C

omm

Com

mm

A1+

1 2 +A 0 +B

Alarm contactsshown in

modeunpowered

+ ++ - - -+

mA1 & mA2: active outputs.Max. output voltage: 16V, 20mA

Alarms Output Control

+-

Power supply

12 - 30 V DC

Optional

SASB

Input load 4.4K

Fig. 6. Line powered version. Switches SA and SB control the selection of set-up as indicated.


2.5. Connecting the sensor1. First release the union (Fig. 7 A) and separate the

units (B).2. Screw in the cable joint (C).3. Reassemble the units and tighten them together

until the packing is tight.4. To disconnect the sensor plug (D), release the

union and separate the units before screwing outthe cable screw joint.

NOTE: The cable gland must be tightened carefully tofulfill EMC requirements.

L N

J2

J3

U7

J4

J1J5

1 2 3 4 5+ +- -

6 7 8 9 10 11

Alarms230V

Outputs Control1 2 mA1 mA2 +A +B0

1110

98

76

54

3S

enso

r21

A

B

C

D

Fig. 7. Connecting the sensor.


2.6. Mounting the sensorThe sensor should be mounted at a place where therewill be no occurrence of air pockets or bubbles. Thebest installation is obtained across a pump (a) or in anupstream pipe (b), (e); Fig. .

If the sensor is mounted in a downstream pipe themounting point shall be moved away from locationswhere an air funnel may be created (c), (d), otherwiseit may be necessary to insert a flow damper just afterthe measuring point (f), (g).

If a continuous TCU is wanted even in case the piperuns empty, an installation like (h) can be used. Thesensor is mounted at the under side of the horizontalpipe in a cone, to let air bubbles pass without disturbingthe TCU.

Sensor (i) is used to for concentration control in aloop. The dosing is injected before the sensor, prefer-ably with a pump between the dosage and the sensorto provide for mixing before the TCU. The sensor ismounted on the pressure side of pump to minimize in-fluence from air bubbles.

It is recommended to install valves so that the sensorcan be removed for service without a shutdown of theprocess.

d

a

cb

gf

e

Return

i

h

Fig. 8. Preferred sensor mounting locations.


Incorrect mountingFig. 9 shows incorrect mounting locations:• Sensor (a) is mounted in a tank where it is intended

to control dosing via a pump. If the agitation in thetank stops, the control loop is opened, and thedosage control will fail. Control loop will also fail ifthe liquor level falls below the sensor measuringhead.

• Sensor (b) is mounted in a horizontal pipe. If the flowis too low or in case of no flow, air bubbles may oc-cur or the pipe may not be filled. Consequently, thesensor will be measuring partially in air, giving afaulty reading.

• Sensor (c) is installed where bubbles may occur dueto local boiling caused by the vacuum created bythe liquor in the long downstream pipe.

• Sensor (d) is installed in a downstream pipe closeto an open ending. The pipe will never be filled andthe sensor will give a faulty reading.

• Sensor (e) is installed in the suction side of a pumpwhere the pressure is low while the pump is running.Consequently, air bubbles may be formed causinga faulty reading.

Return

ab

e

cd

Fig. 9. Wrong mounting.


3. Operating3.1. Keypad• OK: Switching from measurement display to menu

display; accepting a menu selection or value.• Esc: Returning from menu or submenu.• Up / down arrows: Navigating up and down in the

menu. Changing value when entering text or numer-ical values.

• Left / right arrows: Navigating in a menu line to aposition for modification.

• Valmet: Selects the measurement display or servicedisplay.

Fig. 1. Keypad.

3.2. Measurement display• Line 1: Active set-up and Set-up type• Line 2: Temperature compensation• Line 3: Alarm status• Line 4: Process value• Line 5: - -• Line 8: Liquor temperature

Fig. 2. Measurement display.

3.3. Service display• Line 1: TCU serial number and active set-up• Line 2: Software version• Line 3: Process value• Line 4: Measured conductivity, uncompensated• Line 5: Pt1000 value and liquor temperature• Line 6: Cell constant and cell constant mode• Line 7: Current channel value and range• Line 8: Voltage channel value and range

Fig. 3. Service display.


3.4. Menu descriptionMenu display is shown in Fig. 4 below. Each menu isdescribed in this section.

Fig. 4. Menu display.

System menuSelections in System menu are valid for all set-ups.• Set-up select: Selects between Set-up 1, Set-up 2,

Set-up 3, Set-up 4 and External. Each set-up holdsan individual set of values and selections.Set-up 1 and 2 are assigned to UPW conductivitywhereas set-up 3 and 4 are assigned to standardconductivity. External set-up selection is controlledfrom the digital inputs (see section "Electric connec-tion"). Set-up selection can also be controlled withHART.

• Temperature adjust: Correct the reading of meas-ured liquor temperature by pressing <UP> an<DOWN> keys. Adjustment range ±1°C.

• Contrast adjust: Correct the display contrast bypressing <UP> and <DOWN> keys.

• Language: Select TCU language: English, Swedish,Finnish, Spanish, or Portuguese.

• Conductivity unit: Select between S/cm and S/m.• Temperature unit: Select between °C and °F.• Backlight: Selects between Off and On. When set

Off, the backlight will be on for 20 seconds after eachkey pressed and for 30 seconds after power-on.A loop-powered TCU has no backlight.

• Run mode: Selects between 1 second update orFast update. Controls how often a measurement ismade. In Fast update the TCU samples the sensoras fast as possible. The sampling rate will be in-creased from 3 to 4 samples per second when“Manual cell constant” is used.

• HART mode: Selects between Read/write, Readonly, and Off. HART functionality is optional and isonly implemented in TCU with type id ending withletter H.

• HART version: Selects between HART version 6and HART version 5. This affects the response fromcommand 0 and 15.

• Poll address: Used from HART. Initial set to 0.• Passwords set: Sets the passwords for each sub-

menu in the main menu: System, Adjustments,Temperature Comp., mA Output and Alarm. Eachpassword is a 4-digit number. A password of 0000gives free access. This is factory default.If the password is forgotten press <LEFT> and <UP>at the same time. This will clear the password. Ifpassword is used on one or more menu points theSystem menu shall also be protected to protect thepassword.

• Damping settings: Allows the user to filter the in-coming measurement signal. The damping value(seconds) sets the filtering period; if damping valueis set to zero, "Damping disabled" is active.


Adjustment menuSelections in adjustment menu are valid only for actualset-up.• Cell constant mode: Selects between Automatic

and Manual mode.In Automatic mode the cell constant is read from thesensor whereas in Manual mode a fixed value isused. When the mode is changed from Automaticto Manual the Automatic value is transferred to theManual value.Manual cell constant can be used to reduce thesampling period in Fast mode or to make an individu-al adjustment. However, the automatic setting of cellconstant is lost when the sensor is exchanged.

• Cell constant value: Here a manual cell constantvalue can be entered. Most sensors have a valuebetween 0.17 to 0.24 depending on sensor type andthe individual sensor.Conductivity reading is proportional to the cell con-stant value.

• Calc cc to cond.: Here you can type in a knownconductivity, the TCU will then calculate the corres-ponding cell constant. This is useful for calibratingthe sensor in a fixed solution. The calculated cellconstant is used as default if cell constant mode isset to Manual.

Temperature Comp.Selections in Temperature Comp. menu are valid onlyfor actual set-up. Select the temperature compensation.See section 1.4.

Additionally it is possible to restore all values foractual set-up to factory defaults.

mA OutputSelections in mA output menu are valid only for actualset-up.• Output select: Alternatives are Off, Process value,

PV 0-x-infinite, PV without TC, Temperature.• Low / High limit: Set the 4 mA value and the 20 mA

value for the selected variable. For UPW set-upconductivity in µS, for standard set-up in mS.For selection Off the high limit sets a fixed outputcurrent with 0 as 4 mA and 100 as 20 mA. Low limitis not used.PV 0-x-infinite compresses the output current asshown in Fig. 5. Low limit is not used.

AlarmNot implemented in loop-powered versions. Selectionsin Alarm menu are valid only for actual set-up.• Alarm select: Alternatives are Off, Process value,

PV without TC, USP<645> (only UPW-type set-up),Temperature.

• Alarm type: Maximum NO, Maximum NC, MinimumNO or Minimum NC.NO: Relay contact open during non-alarm, closedduring alarm. NC: Relay contact closed during non-alarm, open during alarm.Relay coil is powered when contact is closed. Hys-teresis: 1% of value, 0.5° for temperature.

• Alarm limit: For UPW and Standard set-up: Con-ductivity in mS.For USP<645> the limit indicates the percentage ofthe USP<645>limit, to allow setting up a safetymargin.

• Alarm display flash: Valid for all set-up modes withline-powered TCU. Selects between Off and On Ifset to On an alarm condition will make the backlightflash.

AutocleanNot implemented in loop-powered versions. Selectionsin Autoclean menu are valid for all set-up modes.

The Autoclean function controls the wash sequenceof Autoclean Sensor type 4397. Alarm relay is used foractivating the flushing, The normal setting of Alarm 1is ignored.

mA output 1 is frozen during the flushing and theholding time.

Fig. 5. Output current compression.


3.5. Menu structure

Temperaturecomp.

AutocleanSystem

Set-up select

Temperatureadjust

Contrastadjust

Backlight

Runmode

Language

Conductivityunit

Temperatureunit

HART mode

Poll address

Passwordsset

Dampingsettings

Adjustments

Cell constantmode

Cell constantvalue

Calc ccto cond.

mA output

Output1 select

Low limit 1

High limit 2

Output2 select

Low limit 2

High limit 2

Alarms

Alarm1 select

Alarm1 type

Alarm1 limit

Alarm2 select

Alarm2 type

Alarm2 limit

Alarm displayflash

Fig. 6. Menu structure.


4. Maintenance & troubleshooting4.1. Cleaning the sensorCleaning may be necessary if deposits have built upto an extent that affects the cell constant of the elec-trode part.

When cleaning the sensor do not use hard materialto scrape or grind. Use a soft brush or cloth and asuitable cleaning remedy depending on the nature ofthe deposits. Be careful not to damage the electrodesas this might affect the accuracy of the sensor.

Chemical cleaning can be applied by using any re-agent that will not affect the sensor material. Sulphamicacid (NH2SO3H) is recommended. Use 250 g in 1 litreof water. Heat the water to ease dissolving. The solutioncan be used cold or warm.

Commercially available cleaning chemicals maycontain corrosion inhibitors, which can create an elec-trical isolating layer on the electrodes. This will resultin a high scaling signal after cleaning and a degradedperformance of the sensor.

List of usable cleaning acids for sensors. Insert formax. 2h at 30°C~ 86°F• Acetic acid CH3 COOH• Citric acid C3H4 (OH) (COOH)3

• Formic acid HCOOH• Lactic acid C3H4 (OH) COOH• Nitric acid HNO3

• Oxalic acid (COOH)2, max. 40% w/w• Phosphoric acid H3PO4

• Sulphamic acid NH2SO3H• Sulphuric acid H2SO4, max. 30% w/w• Tartaric acid C2H2 (OH)2 (COOH)2

WARNING: Do not use Hydrochloric acid (HCl) or Hydro-fluoric acid (HF)!


4.2. Removing & mounting the sluice sensorRemoving (Fig. 1)Maximum pressure when removing: 5 bar.1. Unscrew the nut while holding back the sensor to

avoid a violent push-out.2. Let the sensor move out under control until the

stop.3. Close the ball valve.4. Unscrew the sensor from the sluice chamber.

L

Sensor type L(mm)4216 2484223 2284226 338

1.

2.

3.

4.

Fig. 1. Removing the sluice sensor.

Mounting (Fig. 2)1. Check the O-ring for damage before remounting

the sensor.2. Open the ball valve.3. Insert the sensor and tighten the 1" nut.

1.

2.

3.

O-ring

Fig. 2. Mounting the sluice sensor.


4.3. Troubleshooting• Locate the problem to the monitor, the sensor,

sensor installation or to the electrical connections.If possible shift to another sensor or use a test probeto check the TCU.

• If the temperature reading is very wrong: CheckPt1000 in sensor for short circuit or interruption Thecheck can be done by resistance measurement fromthe sensor connector.

• Temperature reading partly wrong: This error mayarise from a poor thermal contact of the Pt1000element to the sensor structure. The thermal contactcan be checked by measuring the response time fora temperature change. Another source of error maybe the installation. The steel part of the sensor withthe reduced diameter is to be fully inserted in theprocess liquor flow.

• Conductivity/process value far out of range: Checkthe sensor cable for damage and check the sensorcable connection in the monitor for broken wires.

• Is the sensor tip surrounded with process liquor• Check the measuring section of the sensor for scal-

ing deposits and for electrode damages.• No reading in display: Check line voltage, fuses and

check that the connectors are in place.• Setting of the temperature compensation• Setting of analog output and accordance to setting

of analog input of DCS• Make a record of set-up info (Appendix A)

If help is required from factory please make a recordof the measurement display and the service display.This can be done with photos. Use backlight if possibleor illuminate the display from up or down in a 45° angleto avoid reflections (Fig. 3). Do not use flash.

Lamp

Camera

Fig. 3. Taking a photo of TCU displays.


4.4. Spare partsThe TCU contains no wearing components.

Since the sensor is the most exposed part, havingspare sensors is recommended.Spare packings are recommended for the sensors:• For type 4221 and 4226 sensors:

15852 – Packing ring (4 pcs for each sensor)51393 – O-ring (3 pcs for each sensor)51338 – O-ring 44.2 x 3.0 for sluice sensor

• For type 4336–4339 sensors:160.91 – PTFE gasket with O-ring

• For type 4221–4225 sensors:156.55 – Gasket

4.5. Test equipmentTest probe, type 19041.• Pos. 1: Simulated temperature 90.1°C• Pos. 2: Simulated temperature 25°C

Pos. 1/2

Fig. 4. Test probe.

Fig. 5. Packing system, 4216 sensors.

Fig. 6. Packing system, 4223 and 4226 sensors.


4.6. Sensor connection diagram

Cable

1

11

Pt 1000Rcc

CommonRccsense

Rcc Commonsense

Pt1000 Pt1000senseGNDI1 U1 U2 I2

I1 U1 GND U2 I2

Rx

Rx Simulatedconductivity

10 Ohm1001 k10 k100 k1 M

OhmOhm

OhmOhm

Ohm

20 mS/cm2 mS/cm200 µS/cm20 µS/cm2 µS/cm0.2 µS/cm

Test probe

I1

U1

U2

GND

I2

Sensor types 4141, 4147, 4151, 4181Sensor types 4221, 4223, 4338, 4339

Sensor types 4224, 4226, 4336, 4337

Pink/gray Common sense

Green Pt1000 senseYellow Pt1000Gray Rcc sensePink RccBlue I2Red U2Black GroundWhite U1Brown I1

Red/Blue Common

Rt

Rcc

1100 for26°C temp.Reading

2k for CC = 0.2

Fig. 7. Sensor connection diagram and test probe.


3100

• Nomaintenance• Longlife• 4-electrodemeasuringprinciple• 13preprogrammedtemperaturecompensations• Widesensor-assortmentforallapplications• Lowinstallationcosts• Wideselectionofprocessmountingaccessories

Measurements for demanding applications

TheValmetConductivityinstrumentsmeasurehighandlowconductivityusingthe4-electrodeprinciple.Designedforconductivitycontrolinindustriessuchaspulp,power,pharmaceutical,food,brewery,sugarandchemical.

Fourindividuallyselectableset-upmodesareavail-able,twoforverylowconductivityandtwofornormal/highconductivity.

TheValmetConductivityinstrumentsaredesignedforveryhighprecisionandforalongandmainte-nance-freelife.

• Rugged • Accurate • Reliable

Valmet Conductivity Measurement

©ValmetCorpo

ratio

n,BR8143

0_EN

_0106/2015.

For more information, contact your local Valmet office. www.valmet.comSpecificationsinthisdocumentaresubjecttochangewithoutnotice.ProductnamesinthispublicationarealltrademarksofValmetCorporation.

SpecificationsLow conductivity set-up: Range0μS/cmto2S/cm(0μS/mto200S/m).Temperature compensation:O”, ultrapurewater (neutral,acid,alkaline,ammonia),STDsalt.High conductivity set-up: Range20μS/cmto2S/cm(2mS/mto200S/m)Temperature compensation: O”,STDsalt,weaklye, weakacidsOutput: Twocurrentoutputs4–20mAfor conductivityortemperature.Temperature measurement: From–40to+250°CDisplay: LCDSensor connection: Series4000sensorswith11-pole stripconnectorandMF20cableadaptorLocal or remote measuring range selection: Twolowandtwohighconductivityset-upmodesControl voltage: 12–30VDCHART®communicationasastandard

EnclosureMaterial: Castaluminium,PEcoatedProtection: IP67Dimensions: 144x144x107mmMounting: Panel,wallorpipeAmbient temp.: From-10to+60°CStorage temp.: From–20to+70°CWeight: 2.3kg

Wall mounting Type3107H Type3117H Panel mounting Type3108H Type3118H Power supply Looppowered Linepowered 18–30VDC 85–265VAC, onmA1 6VA Alarm Noalarm Tworelays 250VAC,8A Display Non- Illuminated illuminated

Sensors for serie 3100Series4200IndustrialapplicationsSeries4100Sanitaryapplications

Dimensions in mm

Mounting optionsWall Panel

Pipe

Pipe mounting kits Type Forpipe No. dimension 4902 a 25-38mm b 35-52mm c 50-73mm d 72-94mm e 82-114mm

For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D08

670

V1.

0 EN

11/

2016

Dimensions in mm

Sanitary closed type

Sanitary Sensor 4111

4-electrode conductivity sensor with internal electrodes. Used with conductivity TCU series 3100 and 3300.

Technical data

Materials PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L).

Flange and cable connection: steel W 1.4404 (AISI 316L)

Pressure 10 bar at 130 °C

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ±3 %

Linearity From 200 000 to 20 μS/cm ± 3.8 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 16 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole D-connector with MF20 cable adapter

Weight 1.0 kg

46 153

236.4

2 10 5±2

8172

8170

ø64

ø24

ø24

20°M

ax. 5

0M

in. 3

4

Mounting• Mounting with 2” ISO 2852 clamp (not included)

in a short Tee with a welding nipple.• No air bubbles or sedimentation at the installation

point.• Do not mount on the top side of a horizontal pipe.• Position the flow opening parallel to the direction

of the flow.


Val

met

Cor

pora

tion,

D07

713

V1.

1 EN

06/

2016

Sanitary open type


4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Technical dataMaterials PTFE, silicone rubber and steel W

1.4404 (AISI 316L)

Flange and cable connection: W 1.4404 (AISI 316L)


Cell constant

1.0 ± 0.5 % (electrically adjusted). Calibrated in Ø63 mm SS pipe. Ø51 mm pipe gives an error of +6 %.


Linearity From 200 000 to 20 μS/cm ± 2 % per decade





standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.1 kg

Mounting• Mounting with a 2” ISO 2852 clamp (not included).• Calibrated in a measuring pipe: outside Ø63 mm, in-

side Ø60 mm. During factory calibration electrodes are directed towards the pipe wall as shown. If the original factory calibration will be used, mount the sensor in the same way; if mounted to a larger pipe or with a different electrode direction, recalibration is required.

• On a horizontal pipe, mount to the side of the pipe and make sure no air bubbles occur at the installa-tion point.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

63.5

41132 10 5±2

8170

ø51

8952

4113

R=30

25

72 1606.4

ø64

For ISO clamp 2”ø2

4

89514113s

4113s

8170

ø51

ø24

ø64

For ISO clamp 2”

16072 6.424

.3

Pharmaceutical sanitary open type for ultrapure injection water

Sanitary Sensor 4113s


Technical data

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L)


Cell constant

1.0 ± 0.5 % (electrically adjusted)

Calibrated in a Ø51 mm SS pipe.

Ø63 mm SS pipe gives an error of ~ -6 %.

Ø63 mm plastic pipe gives an er-ror of ~ 20–30 %.


Linearity From 20000 to 0.2 μS/cm ± 2 % per decade.

Below 5 μS/cm + 0.01 μS/cm.




Sensor cable PVC 12 x 0.25 mm2

standard length 3 m

max. temp. 70 °C

Can optionally be mounted with 5 m cable; measuring below 0.5 μS/cm with this cable length is not recommended.


Weight 0.6 kg

dimensions in millimeters

Typical mounting

Mounting• Mountingwitha2”ISO2852clamp(notincluded).• Minimumdistancetosurroundings:24.3mm.• Whenmountingonahorizontalpipe,mounttothe

sideofthepipeandmakesurenoairbubblesoccurattheinstallationpoint.

• Constructthepipinginaself-drainingmanner.


ValmetCorpo

ratio

n,D07726V1.1EN

06/2016

2” BSP

8151

ø63 plastic TeeO-ring 50.47 x 2.62included in 8151

8158

Tee 2” (51)

1.5”

(ø38

)

2” (5

1)

8155 8

ø63.5 Tee

Mounting with type 8151 stainless steel nipple in a 2” plastic TeeWarming!Directmountingtoaplasticpipegiveserrorsof-25%to30%

Mounting with 8155 stainless nipple in a 63.5mm stainless TeeWarning!Directmountingtopipeswiderthan2”(51mm)giveserrors.

Mounting in a Ø2” (51) Tee with reducersWarning!Donotmountdirectlytoapipesmallerthan2”(51mm).

Hygienic mounting• MountinginanEHEDGapprovedprocessconnection.• Insidediameterofpipesatinstallationpositionmustbe3”ormore.


For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.

4115

8170

2 10

diam

. 51

5 ± 2

L = 220 6.4 160

diam

.64

diam

.24

For ISO clamp 2”

25R=30

Sanitary open type sensor


4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Typical mounting• Mountingwith2”ISO2852clamp(notincluded).• Calibratedinadiam.180mmvessel;ifthesensor

willbemountedinapipesmallerthan100mmindiameter,recalibrationisrequired.

• Noairbubblesorsedimentationattheinstallationpoint.

• Donotmountonthetopsideofahorizontalpipe.

Technical data

Length 0.25 m or extended to 0.5 / 1.0 / 1.5 / 2.0 / 2.5 m

Materials, sensor PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Materials, flange & cable connection W1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 2%

Linearity 200 000 to 20 μS/cm ±2% per decade





standard length 5 m

max. temp. 70 °C


Weight 1.2 kg


©ValmetCorpo

ratio

n,D07438V1.0EN

04/2015

For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.

0.63”(16) 3” (76)

min. 2.48”(63)

6.42” (163)0.31”(8)

1”(25)2.72”

(69)

3.05

”(7

7.5)

0.96

”(ø

24.5

) R:0.26”(6.5)

For ISO clamp 2½”20°

3-A sanitary open type



Mounting• Mountingwitha2½”ISO2852clamp(notincluded).• TypicalmountinginashortTee.• Keeptheminimumdistancetosurroundings!• Duringfactorycalibrationtheelectrodesaredirected

towards thewall (as shown). If the original factorycalibrationwillbeused,mountthesensorasshowninthedrawings.

• Onahorizontalpipe,mount to thesideof thepipeandmakesurenoairbubblesoccurattheinstallationpoint.Constructthepipinginself-drainingmanner.

Hygienic mounting• Mounting in anEHEDGapprovedprocess connec-

tion.• Insidediameterofpipesatinstallationpositionmust

be3”ormore.

Technical data



Cell constant

1.0 ± 0.5 % (electrically adjusted)

Calibrated in a Ø3” (Ø76 mm) pipe.

Ø2.5” (Ø63 mm) pipe gives an error of +3 %.







standard length 5 m

max. temp. 70 °C


Weight 1.1 kg

Typical mounting

dimensionsin inches (mm)

©ValmetCorpo

ratio

n,D07727V1.1EN

06/2016


Val

met

Cor

pora

tion,

D07

712

V1.

1 EN

06/

2016

3-A sanitary open type for ultra pure water



Mounting• Mounting with a 2 ½” ISO 2852 clamp (not included).• Minimum distance to the surroundings is 30 mm. • On a horizontal pipe, mount to the side of the pipe;

make sure no air bubbles occur at installation point.• Construct the piping in a self-draining manner.



be 3” or more.

Technical data



Cell constant


Ø76 mm SS pipe gives an error of ~ -3 %.

Ø63 mm plastic pipe gives an er-ror of ~ 20–30 %.


Linearity From 20000 to 0.2 μS/cm ± 2 % per decade. Below 5 μS/cm + 0.01 μS/cm.





standard length 3 m

max. temp. 70 °C

Sensor can optionally be mounted with 5 m of cable; measuring below 0.5 μS/cm with this cable length is not recommended.


Weight 1.0 kg

8180 + 8182

6.42”(163)

3.05

”(7

7.5)

0.96

”(2

4.5)

2.72”(69)

0.31”(8)

R:6.5

1.18”

(30)

1”(25)

20° For ISO clamp 2 ½”


Val

met

Cor

pora

tion,

D07

728

V1.

0 EN

04/

2015

158 51

35

237.5

ø50

ø24

min. 38

SMS38

h b



4-electrode conductivity sensor with internal electrodes. Universal flange for SMS38, DIN DN32 and 40 union. Used with TCU series 3100 and 3300.

MountingSensor mounting in a short Tee with a welding male part. Can be mounted on vertical or horizontal pipes in all directions; on a horizontal pipe mounting to the side or under the pipe. Flow opening must be parallel to the flow direction. An arrow on the sensor indicates the position of the temperature sensor. Mount in a place where no air pockets or bubbles occur.

Technical data

Materials, sensor PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L)

Flange & cable connection Steel W 1.4404 (AISI 316L)

Temperature sensor Coated with PFA

Pressuremax. 10 bar at 130 °C

(150 °C < 1h)








standard length 5 m

max. temp. 70 °C


Weight 1.0 kg

AccessoriesSMS38 DN32 DN40

Union nut 8270 8370 8470

Nipple with gasket 8285 8385 8485

Nipple height (h) 22 mm 16.5 mm 16.5 mm

Nipple diameter 60 58 65

Tee branch length (b) 4 mm 8 mm 8 mm

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D08

672

V1.

0 EN

11/

2016

R=37

140 L65

257.5

ø50

R=37

ø25

Sanitary open type


4-electrode conductivity sensor with external electrodes. Used with conductivity TCU series 3100 and 3300. Universal flange for SMS38, DIN DN32 and 40 union.

MountingMounting requires a welding nipple. Sensor can be mounted in any direction. Keep the minimum distance (R = 37 mm) to the surroundings!Mount the sensor in a place where no air pockets or bubbles occur.

Technical data

Length L = 220 mm or to be specified, max. 2.5 m

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L).


Cell constant1.0 ± 0.5 % (electrically adjusted)

Calibrated in an open vessel







standard length 5 m

max. temp. 70 °C


Weight 0.9 kg

Dimensions in mm

Typical mounting

Accessories SMS38 DN32 DN40Union nut 8270 8370 8470

Nipple with gasket 8285 8385 8485

Nipple height (h) 22 mm 16.5 mm 16.5 mm

Nipple diameter 60 58 65


Val

met

Cor

pora

tion,

D07

736

V1.

0 EN

04/

2015

15356.5

4141

6.4

35

23

20° ø24

ø24

ø64

67

38

4141

8806

ø63



4-electrode conductivity sensor with internal electrodes. Suitable for acetone applications. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp (not included). When mounting on a horizontal pipe, mount on the side and in a place where no air pockets or bubbles occur. The flow opening should be parallel to the direction of the flow. Construct the piping in a self-draining manner.

Technical data

Materials PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L)



(150 °C < 1h)


Reproduceability ± 2 %

Linearity From 200 000 to 1 μS/cm ± 2 % per decade;

below 5 μS/cm + 0.01 μS/cm





Standard length 5 m

Sensor can optionally be mount-ed with 3 m or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m cable is not recommended.

Do not measure below 5 μS/cm with 15 m cable.

max. temp. 70 °C


Weight 1.0 kg

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D07

737

V1.

0 EN

04/

2015

15356.56.4

35

23

20° ø24

ø24

ø64

38

67

38

81728170

8806

ø63ø51

ø38

Sanitary closed type – non-standard item

Sanitary Sensor 4141 PES

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp (not included) to a short Tee with a welding nipple. The sensor can be mounted in pipes of all directions; do not mount on the upper side of a horizontal pipe.Mount in a place where no air bubbles or sedimenta-tion occur. The flow opening should be parallel to the direction of the flow. An arrow on the sensor indicates the position of the temperature sensor.

Technical dataMaterials PES, EPDM, silicone rubber and

steel W 1.4404 (AISI 316L).

Flange and cable connection: steel W 1.4404 (AISI 316L)









Standard length 5 m

max. temp. 70 °C


Weight 1.0 kg

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D07

730

V1.

0 EN

04/

2015

44 153

ø23.

5

ø64

ø24

50

5

0

33

15.5

2” clamp

22.5

R=0.8±0.1

Sanitary flow type


4-electrode conductivity sensor with internal electrodes (resistant to acetone). Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp in a min-iature flow chamber (not included). Mount the flow chamber vertically. Flange equipped with a hole for a 2 mm guide pin, to secure the correct flow direction (see figures). Mount in a place where no air pockets or bubbles occur.

Technical data

MaterialsPVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L), sen-sor top W 1.4404 (AISI 316L).



(150 °C < 1h)

Cell constant1 ± 0.5 % (electrically adjusted); calibrated in one of the flow chambers.







Standard length 5 m

max. temp. 70 °C


Weight 1.0 kg

Measuring chamber volume 5.5 cm2

Miniature flow chamberType 8190 ld 6 mm

Type 8192 ld 10 mm

AccessoriesClamp rings 8172: 2” ISO 8162: Mini

Mini nipple & gasket 8160: Ø9.5

Extra O-ring Type 513.33, 20.35 x 1.78 EPDM

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D07

729

V1.

0 EN

04/

2015

min. 35

(R=6.5)

min. 50

167 19 44

23

ø84 ø68

ø24



4-electrode conductivity sensor with internal electrodes and VARIVENT flange (clamp not included). Used with TCU series 3100 and 3300.

MountingSensor mounting in VARIVENT DN50 (Ø68)inline access unit. Can be mounted on vertical or horizontal pipes in all directions; on a horizontal pipe mounting to the side or under the pipe. Flow opening must be parallel to the flow direction. Mount in a place where no air pockets or bubbles occur.

Technical data

Materials PVDF, EPDM silicone rubber and steel W 1.4404 (AISI 316L)



(150 °C < 1h)



Linearity From 200 000 to 1 μS/cm ± 2 % per decade.

Below 5 μS/cm + 0.01 μS/cm





Standard length 5 m.

Sensor can optionally be mount-ed with 3 or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m of cable is not recom-mended.

Do not measure below 5 μS/cm with 15 m of cable.

max. temp. 70 °C


Weight 1.5 kg

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D08

310

V1.

0 EN

06/

2016

Sanitary open type



Mounting• Mounting in a VARIVENT flange with a VARIVENT

DN50 clamp (Ø68, not included).• Minimum distance to surroundings: 30 mm.• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installation point.

• Design the piping in self-draining manner.



be 3” or more.

Technical data

Materials Sensor: PTFE, silicone rubber and steel W 1.4404 (AISI 316L)


Cell constant1.0 ± 0.5 % (electrically adjusted).

Calibrated in a VARIVENT DN50 in-line access unit.






Sensor cable PVC 12 x 0.25 mm2, screened

standard length 3 m

max. temp. 70 °C


Weight 1.5 kg

dimensions in mm

143 19 67

ø84

ø68

25°

min. 75

(R=6.5)


Val

met

Cor

pora

tion,

D08

311

V1.

0 EN

06/

2016

min. 75

143 19 67

ø84

ø68

25°

25

30

min. 60

(R=6.5)

Pharmaceutical sanitary open type



Technical data

Materials Sensor: PTFE, silicone rubber and steel W 1.4404 (AISI 316L)


Cell constant1.0 ± 0.5 % (electrically adjusted).

Calibrated in a VARIVENT DN50 in-line access unit.


Linearity From 20 000 to 0.2 μS/cm ± 2 % per decade; below 5 μS/cm + 0.01 μS/cm




Sensor cable PVC 12 x 0.25 mm2, screened

standard length 3 m

option: 5 m cable; measuring below 0.5 μS/cm with this cable length is not recommended

max. temp. 70 °C


Weight 1.5 kg

Mounting• Mounting in a VARIVENT flange with a VARI-

VENT DN50 clamp (Ø68, not included).• Minimum distance to surroundings: 30 mm.• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installa-tion point.

• Design the piping in self-draining manner.


tion. • Inside diameter of pipes at installation position

must be 3” or more.

dimensions in mm


Val

met

Cor

pora

tion,

D07

738

V1.

0 EN

04/

2015

302

8891

60ø10

54 40 63 14 1843 6.4

ø50.

5ø2

4

23

35

ø24

ø25

20°

UP54

ø38

40.5 21.5

ø44

ø50

41818805

9 31




MountingSensor mounting with a 1.5” ISO 2852 clamp (not included). When mounting on a horizontal pipe, mount to the side of the pipe and in a place where no air bubbles occur. The flow opening should be parallel to the direction of the flow. Construct the piping in a self-draining manner.

Technical dataMaterials PVDF, EPDM, silicone rubber and

steel W 1.4404 (AISI 316L).

Temperature sensor coated with PFA


(150 °C < 1h)


Calibrated in SS pipe.


Linearity In SS pipe from 1 μS/cm to 10.000 μS/cm ± 2 % per decade;

from 10.00 μS/cm to 200.000 μS/cm error + 5 % per decade






Sensor can optionally be mount-ed with 3 m or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m cable is not recommended.

Do not measure below 5 μS/cm with 15 m cable.

max. temp. 70 °C


Weight 1.0 kg

Typical mounting

dimensions in mm


Val

met

Cor

pora

tion,

D07

739

V1.

1 EN

06/

2016

NAV 1-1

1 ½” ISO

L=85

37

4 10

147

For ISO clamp 1 ½”

85

6.435R=37

ø50.

5

ø24

Sanitary open type for tank mounting



Mounting• Mounting with a 1 ½” ISO 2852 clamp (not included).• Mount in a place where no air bubbles or sedimenta-

tion occur. • Calibrated in a measuring pipe with inside Ø180

mm. If mounted to a pipe smaller than Ø100 mm, recalibration is required.



be 3” or more.

Technical dataMaterials PTFE and steel W 1.4404 (AISI

316L).

Flange and cable connection: steel W 1.4404 (AISI 316L).

Inside pressure gasket: SIL



Calibrated in a 180 mm pipe.

Reproduceability 2 %






Standard length 5 m

max. temp. 70 °C


Weight 1.0 kg

Typical mounting

dimensions in mm

NA connect 38 mounting

Standard ISO 1 ½”clamp mounting


Val

met

Cor

pora

tion,

D08

070

V1.

1 EN

06/

2016

Pharmaceutical sanitary open type for ultra-pure injection water



Mounting• Mounting with a 1 ½” ISO 2852 clamp (not included). • Minimum distance to surroundings is 24.3 mm,• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installation point. Construct the piping in self-draining manner.



be 3” or more.

Technical dataMaterials PTFE, silicone rubber and steel W

1.4404 (AISI 316L)




Ø63 mm SS pipe gives an error of approx. -6 %.

Ø63 mm plastic pipe gives an er-ror of approx. 20–30 %


Linearity From 20 000 to 0.2 μS/cm ± 2 % per decade

Below 5 μS/cm + 0.01 μS/cm






Option: mounting with 5 m cable; measuring below 0.5 μS/cm with this cable length is not recom-mended.

max. temp. 70 °C


Weight 0.6 kg

dimensions in mm

For ISO clamp 1½”

72 160

ø50.

5

ø24

6.4

24.3


Val

met

Cor

pora

tion,

D07

740

V1.

0 EN

04/

2015

NAV 1-1 L=150

1 ½” ISO

37

104

For ISO clamp 1 ½”

R=37

150 34 63 14 186.435

ø50.

5

ø24

Sanitary open type for tank mounting


4-electrode conductivity sensor with external electrodes. Wet steel parts of sensor polished to Ra<0.8 μm, PTFE part to Ra<1.2 μm. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 1 ½” ISO 2852 clamp (not included). Mount in a place where no air bubbles or sedimentation occur. The sensor has been calibrated in a measuring pipe with inside Ø180 mm. If the sensor will be mounted to a pipe smaller than Ø100 mm, recalibration is required.

Technical dataMaterials PTFE and steel W 1.4404 (AISI

316L).


Inside pressure gasket: SIL



Calibrated in a 180 mm pipe.







Standard length 5 m

max. temp. 70 °C


Weight 1.2 kg

Typical mounting

dimensions in mm

NA connect 38 mounting

Standard ISO 1 ½”clamp mounting


Val

met

Cor

pora

tion,

D07

743

V1.

0 EN

04/

2015

40

BS

P 1

¼”

4194

8977

R=30

131 L210 66L1

33

30 8905

R=30

254.5

ø36

ø25

ø18.

5

Sanitary open types

Sanitary Sensors 4193 & 4194

4-electrode conductivity sensors with external electrodes, for use with BSP 1 ¼” Ingold nipple. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 1 ¼” nut (included). Mount in a place where no air bubbles or sedimentation occur. Do not mount on the upper side of a horizontal pipe. If the sensor will be mounted to a small diamter pipe, recalibration is required.

Technical dataType 4193 L1 = 32 mm, L2 = 140 mm

Type 4194 L1 = 42 mm, L2 = 140 mm

Materials PTFE, silicone rubber, Viton O-ring and steel W 1.4404 (AISI 316L).




Calibrated in an open vessel.







Standard length 5 m

max. temp. 70 °C


Weight 1.5 kg

Typical mounting

dimensions in mm

Accessories

8977 Nipple

67 17 145

4

29.4

29

83

diam

. 3

diam

. 30

Industrial open compact type sensor

Industrial Sensor 4214


Technical dataLength 83 mm



Cell constant1.0 ± 0.5% (electrically adjusted); calibrated in a diam. 76.1 x 1.6 mm pipe.


Linearity From 200.000 to 20 μS/cm ± 2 % per decade. Below 5 μS/cm +0.01 μS/cm





standard length 5 m

max. temp. 70 °C


Weight 1.0 kg


Val

met

Cor

pora

tion,

D07

439

V1.

0 EN

04/

2015

SMSslip-on�ange

D 8464-28464-1

Type8265826682678267

SMS51

63.576.1

101.6

D658093

127

Type84648465846684678468

DN4051657580

D56

68.586

93.7100.0

DIN 11851

D Plastic pipesD63: Meas. error approx. -5%D75: Meas. error approx. -3%D90: Ref. diameter (0%)

DIN 11851, DN40

8464

36.5

8903

8911

ID Steel pipesID49: Meas. error approx. +9%ID66: Meas. error approx. +3%ID73: Ref. diameter (0%)

75

88038901

8901

60

8901

8935

diam. 84

Guidepin

8931

8930

8903

8921

8903

Use threadgasket

Tube must beplaced onchamferedinside.

Packing onTOP SIDE ofunion nut!

Accessories

Slip-on flanges types 826x, 846x

Typical mounting


Val

met

Cor

pora

tion,

D07

440

V1.

0 EN

04/

2015

67 17 145

4

29.4

29

83

diam

. 3

diam

. 30

8904

89778980

Strap to lockadjustableimmersion depth

ID Steel pipesID49: Meas. error approx. +9%ID66: Meas. error approx. +3%ID73: Ref. diameter (0%)

L=0.5m

Industrial open compact type sensor



Technical data

Length 0.25 m or extended to 0.5 / 1.0 / 1.5 / 2.0 / 2.5 m



Cell constant1.0 ± 0.5% (electrically adjusted); calibrated in a diam. 76.1 x 1.6 mm pipe.


Linearity From 200.000 to 20 μS/cm ± 2 % per decade. Below 5 μS/cm +0.01 μS/cm





standard length 5 m

max. temp. 70 °C


Weight 1.2 kg

Typical mounting


Val

met

Cor

pora

tion,

D07

710

V1.

0 EN

04/

2015

149

302

67

4618

103

NV41

NV55

BSP 1.5”NPT 1.5”

R=37

ø29

ø48

max. 7548115

180

BSP 1 ½”Dismount outer joint of

ball valve before welding.

Open type sensor for sluice chamber



Technical data

Materials Sensor: PTFE, silicone rubber and W 1.4404 (AISI 316L) steel

Sensor packing: O-ring EPDM

Sluice valve packing: PTFE

Pressuremax. 12 bar at 150 °C; during

withdrawal max. 5 bar



Linearity From 200 000 to 20 μS/cm ±2% per decade





standard length 5 m

max. temp. 70 °C


Weight Sensor 2.9 kg

Sluice chamber 3.0 kg

Sluice chamber 8299 Typical mounting1.5” ball valve for mounting of sensor 4216 4216 and 8299


L=12529.4

Ø3

Ø30 Ø25

136

75

Ø25

Standard 11-pole stripdimensions in millimeters

Durable industrial sensor




Materials PTFE and steel W 1.4404 (AISI 316L)



Reproduceability ± 1.5%, min. ± 8 nS/cm

Linearity 2000 000 to 0.2 μS/cm ±1% per decade + 8 nS/cm





standard length 3 m, 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C


Weight 0.7 kg


Val

met

Cor

pora

tion,

D07

552

V1.

0 EN

04/

2015

Typical mounting

70

Withoutguide pin Ø6.5

Flow assemblyType 71 Ø6Type 72 Ø10

1050

24.5

128

8903Ø

Ø

49.5

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3

Withoutguide pin 8901

8909

Up

1 ¼” BSP

1 ¼” Tee

8903

8911Ø33.6

Withoutguide pin

min

. 80*

*

7645

4

min

. 80*

*

7636

15Guide pin

89018935

8915Ø44

L=12529.4

Ø3

Ø30 Ø25

136

75

Ø25


Industrial closed sensor for small pipes

Industrial Sensor 4221PE



Materials PTFE and steel W 1.4404 (AISI 316L)




Linearity 200 000 to 0.2 μS/cm ±1% per decade.

Below 5 μS/cm + 8 nS/cm




Sensor cable PVC 12 x 0.22 mm2 type 70635 screened

standard length 3 m

max. temp. 70 °C


Weight 0.7 kg


Val

met

Cor

pora

tion,

D07

575

V1.

0 EN

04/

2015

Typical mounting

70

Withoutguide pin Ø6.5

Flow assemblyType 71 Ø6Type 72 Ø10

1050

24.5

128

8903Ø

Ø

49.5

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3


8909

Up

1 ¼” BSP

1 ¼” Tee

8903

8911Ø33.6

Withoutguide pin

min

. 80*

*

7645

4

min

. 80*

*

7636

15Guide pin

89018935

8915Ø44

L = 0.25m ... 2.5 m 29.4

Ø3

Ø30 Ø25

136

75

Ø25





Technical data

Length 0.25 m or extended to required length, max. 2.5 m

Materials, sensor PTFE and steel W 1.4404 (AISI 316L)









standard length 3 m, 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C


Weight min. 1.0 kg (0.25 m)


Val

met

Cor

pora

tion,

D07

560

V1.

0 EN

04/

2015

Typical mounting

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3


8909

Up

1 ¼” BSP

1 ¼” Tee

Durable industrial sensor for sluice chamber



Technical data

Materials sensor: PTFE and steel W 1.4404 (AISI 316L)

packings: PTFE

Pressure max. 15 bar at 150 °C; during withdrawal max. 5 bar


Reproduceability ± 1.5%






standard length 3 m; cable extension 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C


Weight sensor 3.0 kg

sluice chamber 3.5 kg

136 88.5440.5

109

75

NV4

1

NV5

5

Ø29

.6

Ø24



Val

met

Cor

pora

tion,

D07

576

V1.

0 EN

04/

2015

8834

8940

75

4

min. 84 Ø1048837

7550 75

50

D8939 for D=848940 for D=88.98941 for D=105

240

Ø48

115

180

26

115

50 75

1½ “

BSP

1 ½“

0 for D=448937 for D=548938 for D=60.3

Typical mounting- Dismount the outer joint of ball valve before welding!

269 sluice valve chamberwith 1.5” ball valve 170.29 weld connection

29.4

47 71

4

4

136

L=195

diam

.25

min. 73

diam

.3

diam

.30





Materials Sensor of PTFE and steel W 1.4404 (AISI 316L)




Linearity 2 000 000 to 20 μS/cm ±1% per decade





standard length 5 m

max. temp. 70 °C


Weight 1.1 kg



Val

met

Cor

pora

tion,

D07

441

V1.

2 EN

01/

2016

4224

8939

89018934

8942

DN32

8903

8912

470

150

8911

8903

4224

Cable bend 8930

Use thread gasket89038931

8921

Tube must beplaced onchamferedinside.

42248903

Packing onTOP SIDE ofunion nut!

Typical mounting

Alternative 1 Alternative 2

Alternative 3 Alternative 4

115

180

358

ø48

8919

Type 270

Type 270

Type 270

136 88.5572

134

ø24

ø29.

6

NV

41

NV

55

45min.75




Technical data

Materials Sensor: PTFE and steel W 1.4404 (AISI 316L)

Sensor & sluice valve packings: PTFE

PressureMax. 15 bar at 150 °C.

During withdrawal max. 5 bar








standard length 5 m

max. temp. 70 °C




Max. pressure / temperature

- at 15 bar 150 °C

- at 5 bar 200 °C

- at 216 lb 300 °F

- at 70 lb 390 °F


270 sluice chamber with 1.5” ball valve

Typical installation


Val

met

Cor

pora

tion,

D07

725

V1.

0 EN

04/

2015

180

115240

ø48

195

Type 269

34

b

D

d1

L2

d2

d4K

390 243.5

L2 min. 75 45

269 sluice valve with 1.5” ball valve Flanged sluice chambers


Max. pressure during withdrawal 5 bar

Non-standard item


Sluice chamber L2 D b k d1 d2 d4Type 271 DIN DN40, PN 40 79 150 18 110 44.5 18 88

Type 272 ANSI 1.5”, 300 lb 102.3 155.6 20.6 114.3 48.3 22.2 73

Type 273 DIN DN50, PN40 79 165 18 125 57 18 102

Type 274 ANSI 2”, 150 lb 102.5 152.4 19.1 102.6 60.5 19.1 91.9

115

180

358

ø48

8919

Type 270

Type 270

Type 270

136 88.5572

134

ø24

ø29.

6

NV

41

NV

55

45min.75




Technical data

Materials Sensor: PTFE and steel W 1.4404 (AISI 316L)

Sensor & sluice valve packings: PTFE

PressureMax. 15 bar at 150 °C.

During withdrawal max. 5 bar








standard length 5 m

max. temp. 70 °C




Max. pressure / temperature

- at 15 bar 150 °C

- at 5 bar 200 °C

- at 216 lb 300 °F

- at 70 lb 390 °F


270 sluice chamber with 1.5” ball valve



Val

met

Cor

pora

tion,

D07

725

V1.

0 EN

04/

2015

180

115240

ø48

195

Type 269

34

b

D

d1

L2

d2

d4K

390 243.5

L2 min. 75 45

269 sluice valve with 1.5” ball valve Flanged sluice chambers


Max. pressure during withdrawal 5 bar

Non-standard item


Sluice chamber L2 D b k d1 d2 d4Type 271 DIN DN40, PN 40 79 150 18 110 44.5 18 88

Type 272 ANSI 1.5”, 300 lb 102.3 155.6 20.6 114.3 48.3 22.2 73

Type 273 DIN DN50, PN40 79 165 18 125 57 18 102

Type 274 ANSI 2”, 150 lb 102.5 152.4 19.1 102.6 60.5 19.1 91.9

29.4

44 28 144

35

72

23 4

ø3

ø25

ø30

Closed compact type sensor for small pipes



MountingFlow opening must be parallel to the flow direction. An arrow on sensoe indicates the position of the temperature sensor.

Technical data

Materials, sensor PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L).

Flange & cable con-nection Steel W 1.4404 (AISI 316L)


Pressure10 bar at 130 °C

(150 °C < 1 h)




Below 5 μS/cm +0.01 μS/cm






Sensor can optionally be mount-ed with 3 or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m of cable is not recom-mended.

Do not measure below 5 μS/cm with 15 m of cable.

max. temp. 70 °C


Weight 1.0 kg



Val

met

Cor

pora

tion,

D07

731

V1.

0 EN

04/

2015


DIN 11851, DN40

4241

8464 22

38 27 15

Od10Guide pin

8901

8934

4241

42.1

6 2.77

Guide pin8901

4241

40

26 44 26

40

5057

8801

PVC Tee NV40/40

Guide pin4241

89018933

44

16

40

40

55

40

Guide pin4241

8901

8935

44.5

25

8901 4241

8909

90

1 ¼” Tee

1¼” B

SP

EN FR FI ES SV PT DE IT NL PL RU

EU

DECLARATION OF CONFORMITY VAATIMUSTENMUKAISUUSVAKUUTUS KONFORMITETSDEKLARATION KONFORMITÄTSERKLÄRUNG CONFORMITEITSVERKLARING ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ

DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD DECLARAÇÃO DO CONFORMIDADE DICHIARAZIONE DI CONFORMITA DEKLARACJA ZGODNOŚCI

Manufacturer – Valmistaja – Fabrikant – Hersteller – Fabrikant – Производитель – Fabricant – Fabricante – Fabricante – Fabriccante – Producent

Valmet Automation Oy Kehräämöntie 3 / P.O.Box 177 87101 Kajaani, FINLAND

Device – Laite – Enheten – Gerät – Apparaat – Устройство – Artifice – Dispositivo – Dispositivo – Dispositivo – Urządzenie

Valmet Conductivity Measurements

Series 2822 Conductivity Measurements

Series 3000 Portable Conductivity Measurements

Series 3100 Conductivity Measurements

Series 3200 Dual Conductivity Measurements

Series 3300 Concentration Measurements

Series 3500 Causticizing Measurements

with corresponding sensors

This product is in conformity with the requirements of the following directives, and with standards and national legislation implementing these directives:

Tuote täyttää seuraavien säännösten asettamat vaatimukset sekä nämä voimaansaattavat kansalliset päätökset:

Denna produkt uppfyller kraven i följande direktiv och standarder samt nationell lagstiftning som inför dessa direktiv:

Dieses Produkt erfüllt die folgenden Richtlinien und Normen und die nationalen Gesetze, die die Anwendung der obigen Richtlinien durchsetzen:

Dit product is in overeenstemming met de eisen van de volgende richtlijnen en met normen en nationale wetgeving ter uitvoering van deze richtlijnen: Данное изделие соответствует требованиям следующих директив, а также стандартам и национальным законодательным актам, вводящим в действие данные директивы:

Le produit est conforme aux directives et normes suivantes, et les dispositions nationales portant mise en œuvre desdites directives:

Este producto es conforme a los requisitos de las siguientes directivas y normas y legislación nacional de aplicación de estas directivas:

Este produto obedece aos requisitos das directivas e normas abaixo mencionadas e legislação nacional que transpõe as referidas directivas para o direito interno:

Questo prodotto è conforme ai requisiti delle seguenti direttive, norme e standard e legislazione nazionale implementata sulla base di queste direttive:

Ten produkt jest zgodny z wymaganiami następujących dyrektyw oraz ze standardami i przepisami krajowymi dotyczącymi wdrożenia tych dyrektyw:

Loop-powered models: 2014/30/EU (EMC Directive) 2002/95/EC (RoHS Directive) 2012/19/EU (WEEE Directive)

Line-powered models:

2014/30/EU (EMC Directive) 2014/35/EC (Low Voltage Directive) 2002/95/EC (RoHS Directive) 2012/19/EU (WEEE Directive)

Juha Koistinen Vice President

Valmet Automation Oy Control & Measurement Systems

Signature – Allekirjoitus – Underskrift – Unterschrift – Handtekening – Подпись – Signature – Firma –

Firma – Assinatura – Podpis

Clarification of signature, position – Nimenselvennys, asema – Namnförtydligande, befattning – Unterschrift in Maschinenschrift, Position – Verduidelijking van handtekening, positie –

Расшифровка подписи, должность – Nom en toutes letters, fonction – Nombre y cargo – Nome en função do assinante – Firma in stampatello, mansione – Imię i nazwisko, stanowisko

Valmet Automation Inc.Kehräämöntie 3 / P.O.Box 177FI-87101 Kajaani, Finlandtel. +358 10 672 0000, fax +358 10 676 1981www.valmet.com

This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries (collectively “Valmet”) and is furnished solely for operating and maintaining the supplied equipment and/or software. Use of the document for any other project or purpose is prohibited. All copyrights to the document are reserved by Valmet. Accordingly, the document or the information contained therein shall not (whether partly or entirely) be reproduced, copied or disclosed to a third party without prior written consent of Valmet.

Copyright © 09/2016 Valmet Automation Inc.

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