Upload
dinhdien
View
222
Download
2
Embed Size (px)
Citation preview
TRANSFER SYSTEM LTE
more than technology
2 03/2016 LTE
CUSTOMIZED SOLUTIONS
Automotive Automotive Supplier Automotive Supplier Electronic
Electronic AirportElectronic
Cosmetic
Pharmaceutical
Medical Medical
Cosmetic
Pharmaceutical
Watch
Cosmetic
Packaging
Solar
Packaging
Solar
3LTE 03/2016
TRANSFER SYSTEM LTE
The function of the single-belt transfer system from Montech
is to automatically guide workpieces through the necessary
workstations according to their asssembly sequence.
The workpieces to be processed are attached to standardized
workpiece holders made of high-strength plastic and are
carried on single-belt conveyors.
The modular system makes it possible to implement the
automation process step-by-step. Subsequent modifications
can be made with minimum expenditure.
PRODUCT DESCRIPTION 3
TECHNICAL DATA 5
WORKPIECE HOLDER WTE 8
CONVEYOR TB30 11
BYPASS CONVEYOR BPBE 14
MOTOR LOCATION AND DIRECTION 16
BELT FABRICATION 17
CONVEYORS COMPONENTS 19
CURVES KFE / KBEA 23
BYPASS BPE/BPEA 27
TRANSFER GATE WEE 30
INDEXING DEVICE IVE/IVEB 32
POSITIONING UNIT PVE 36
ACCESSORIES 39
Modifications may be made without notice.
4 03/2016 LTE
Typical application criteria are:
• assembly automation and logistics
• system arrangement «inline» and/or «offline»
• repeatability ± 0.05 mm
• four workpiece holders: 80x80, 115x115, 160x160 and
225x225 mm
To ensure a high degree of flexibility, we recommend the use of
the profile system Quick-Set as a substructure. It is based on a
dovetail clamping principle, requires no drilling or pinning, and
can be used universally.
PRODUCT DESCRIPTION TRANSFER SYSTEM LTE
5LTE 03/2016
TECHNICAL DATA TRANSFER SYSTEM LTE
WEIGHT OF CONVEYORS
Transfer system LTE
Ambient temperature +10 to +40 °C
Rel. humidity < 85% (without condensation)
Air purity normal workshop atmosphere
Noise level [dBA] < 70
Gear motor
Connection by external driver
Voltage/frequency 1×200-240V, 50 Hz / 1x100-120V, 60Hz
Nominal rating [W] 120
Rated current [A] 1.2
Category of protection motor IP65 / driver IP20
Gear reduction ratio 30
Components
Repeatability WTE in IVE/IVEB/PVE [mm] ± 0.05
Workpiece holder WTE sizes 80× 80 mm (weight: 170 g)
115×115 mm (weight: 360 g)
160×160 mm (weight: 690 g)
225×225 mm (weight: 1660 g)
Max. load workpiece holder
WTE 80 [kg] 2.3
WTE 115 [kg] 3.3
WTE 160 [kg] 4.3
WTE 225 [kg] on request
Max. torque on WTE in IVE/IVEB [Nm] 5
Max. pressure on WTE in IVE/IVEB [N] 120
Max. pressure on WTE in PVE* [N/mm2] 15
Operating pressure [bar] 5–6
Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 °C
Material workpiece holder WTE polyethylenterephtalat PET, black
Material lateral guide polyethylen PE, black, antistatic
Belt type (recommended) ENI-5EE, antistatic; manufacturer Habasit
Material chassis aluminium with gliding plate of stainless steel
* this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore statedin N/mm2.
Size Weight [kg] (base L=1000 mm) Extension per meter [kg]
Single belt TB30-105 10.9 3.8
TB30-140 11.6 4.6
TB30-185 12.5 5.7
TB30-250 14.0 7.6
Dual belt TB30-105 10.9 3.8
TB30-140 11.6 4.6
TB30-185 12.5 5.7
TB30-250 14.0 7.6
0.51 12.7 19.1 25.4
126
104
59
0.51 12.7 19.1 25.4
63
52
30
6 03/2016 LTE
MAXIMUM TORQUE POSITIONING UNIT PVE
MAXIMUM BELT LOAD
WTE 80´80
Center 4.0 Nm
0 to 30 mm 3.5 Nm
30 to 60 mm 3.0 Nm
WTE 115´115
Center 6.0 Nm
0 to 40 mm 4.5 Nm
40 to 80 mm 3.0 Nm
WTE 160´160
Center 6.5 Nm
0 to 60 mm 5.5 Nm
60 to 120 mm 5.0 Nm
WTE 225´225
Center 7.0 Nm
0 to 90 mm 6.0 Nm
90 to 180 mm 5.5 Nm
The maximum belt load depends on the conveying speed. Additionally it matters if conveying mode or buffering
mode is performed. The diagrams below show the maximum load with regard to these factors.
Conveying mode Buffering mode
Speed [m/min]
Conveying mass [kg] Conveying mass [kg]
Speed [m/min]
6080
80
30
4080115
115
60120
160
160
225
225
18090
7LTE 03/2016
Changeover times [s] (with belt type ENI-5EE)
Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or thebypass with drive, plus the transit time of the workpiece holder.For the curve and the bypass BPE without drive, the time indicated refers to the time for setting and setting backplus the transit time of the workpiece holder.
Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min
Indexing device IVE/ IVEB
IVE/ IVEB-105 0.70 0.55 0.45 0.40 0.35
IVE/IVEB-140 0.95 0.80 0.65 0.55 0.50
IVE/IVEB-185 1.30 1.05 0.85 0.70 0.60
IVE/IVEB-250 1.75 1.40 1.15 0.95 0.75
Positioning unit PVE
PVE-105 0.70 0.55 0.45 0.40 0.35
PVE-140 0.95 0.80 0.65 0.55 0.50
PVE-185 1.30 1.05 0.85 0.70 0.60
PVE-250 1.75 1.40 1.15 0.95 0.75
Movable curve with drive KBEA
KBEA-105 3.7 3.2 2.6 2.2 1.9
KBEA-140 4.7 3.9 3.3 2.8 2.5
KBEA-185 5.7 4.7 3.9 3.5 2.9
KBEA-250 6.8 5.6 4.5 3.8 3.1
Movable curve without drive KBE
KBE-105 2.9 2.3 1.9 1.6 1.4
KBE-140 3.6 2.9 2.5 2.2 1.8
KBE-185 4.7 3.9 3.0 2.6 2.2
KBE-250 6.2 5.0 4.0 3.4 2.7
Transfer gate WEE
WEE-105 3.4 2.7 2.3 2.1 1.7
WEE-140 4.1 3.4 2.8 2.5 2.2
WEE-185 5.8 4.7 3.9 3.5 2.8
Bypass with drive BPEA
BPEA-105 5.3 4.4 3.6 3.0 2.5
BPEA-140 6.3 5.1 4.0 3.5 2.8
BPEA-185 6.8 5.8 4.5 3.9 3.2
BPEA-250 8.8 7.2 5.9 5.0 4.2
Bypass without drive BPE
BPE-105 – – 2.8 2.4 1.9
BPE-140 – – 4.1 3.6 3.0
BPE-185 – – 4.3 3.6 2.9
BPE-250 – – 5.8 4.8 4.0
TECHNICAL DATA TRANSFER SYSTEM LTE
8 03/2016 LTE
The workpiece holder WTE made from high-strength plastic is available in
four standard sizes: 80×80, 115×115, 160× 160 and 225×225 mm.
Depending on the design of the pallet transfer system and the preferred
direction of transport, version A or mirrored version B is used.
The permissible load of each workpiece holder is visible in the technical
data on page 5.
PRODUCT DESCRIPTION WORKPIECE HOLDER WTE
9LTE 03/2016
7
A
B
C
10
D
4
F
E
1
G Ø 8
10
20H
3
DIMENSIONS WORKPIECE HOLDER WTE
Type WTE 80´80 WTE 115´115 WTE 160´160 WTE 225´225
for TB30-105 for TB30-140 for TB30-185 for TB30-250
A 80 115 160 225
B 40 57.5 80 112.5
C 17 25 45 25
D 80 115 160 225
E 19 19 19 19
F 24 24 24 24
G 30 57 72 77
H 55 90 135 200
Ref. No.
Version A 49609 49610 49611 56307
Version B 49639 49638 49636 56306
CAD-Data
10 03/2016 LTE
DIMENSIONS WORKPIECE HOLDER WTE
Version B
115×115 mmVersion A
160×160 mmVersion A
225×225 mmVersion A
80×80 mmVersion A
115×115 mmVersion B
160×160 mmVersion B
225×225 mmVersion B
80×80 mmVersion B
Version A
11LTE 03/2016
PRODUCT DESCRIPTION CONVEYOR TB30
The Conveyor TB30 forms the basis of the transfer system.
Chassis widths of 105, 140, 185 and 250 mm are used for the
respective workpiece holders.
The conveyors are driven by brushless DC Motors with exter-
nal drivers. Belt speeds can be varied simply and economi-
cally from 0.5 bis 25 m/min.
The construction is precise, stable and durable: All steel parts
are nickel plated or made from non-corroding materials;
deflecting rollers are stainless, and the drive rollers are
coated with vulcanized rubber.
12 02/2016 LTE
DIMENSIONS CONVEYOR TB30 SINGLE BELT
Type TB30-105 TB30-140 TB30-185 TB30-250
A chassis [mm] 105 140 185 250
B conveyor width ±0.5 mm [mm] 33–83 68–118 113–163 178–228
C gliding plate [mm] 84 119 164 229
X belt width [mm] 75 110 155 220
L total length max. 10 m – belt lengths beyond 10 m on request
(for conveyors with lengths beyond 7 m an additional belt tensioner is needed)
A
AA – A
116
40
30 79
A14
.5
E
90
100
X
B
C
A
7.5
94
16
5.52.5
11
1214
1
40
L
min. 90 139 min. 90
60 60
111
Ø 30
Configurator CAD-Data
13LTE 02/2016
DIMENSIONS CONVEYOR TB30 DUAL BELT
Type TB30-105 TB30-140 TB30-185 TB30-250
A chassis [mm] 105 140 185 250
B conveyor width ±0.5 mm [mm] 33–83 68–118 113–163 178–228
C gliding plate [mm] 84 119 164 229
X belt width [mm] 75 110 155 220
L total length max. 10 m – belt lengths beyond 10 m on request
(for conveyors with lengths beyond 7 m an additional belt tensioner is needed)
A
A
30 79
L
60
4011
614
.5
E
90
100
A
16 D 16
BCA
7.5
9
416
5.52.5
11
1214
1
40
25 25
A – A
min. 90 139 min. 90
60
111
Ø 30
Configurator CAD-Data
14 03/2016 LTE
PRODUCT DESCRIPTION BYPASS CONVEYOR BPBE
The bypass belt permits the installation of two parallel
conveying sections with only one drive unit. The distance
between the two conveyor belts is 12 mm. Consequently,
the inward and outward transfer elements (see catalog,
pages 27 to 29) can be installed in the bypass belt for
construction of a bypass.
15LTE 03/2016
DIMENSIONS BYPASS CONVEYOR BPBE SINGLE BELT WITH GLIDING PLATE
Lmin. 90 139 min. 90
60 30 79 60
111
116
40A
A12
14.5
X X
A A12
C C
113
90
1413
B B
Ø30A
AA – A
Type BPBE-105 BPBE-140 BPBE-185 BPBE-250
A chassis [mm] 105 140 185 250
B conveyor width ±0.5 mm [mm] 81 116 161 226
Cgliding plate [mm] 84 119 164 229
X belt width [mm] 75 110 155 220
L total length min. 0.32 m / max. 3 m; belt lengths beyond 3 m on request
CAD-Data
The maximum belt load of a bypass conveyor is the same as of the single-belt conveyor, see diagrams page 6.
16 03/2016 LTE
Options for motor location
Options for direction of travel
MOTOR LOCATION AND DIRECTION OF TRAVEL
left right
forward backward
forward backward
(TB30 motor left)
(TB30 motor right)
17LTE 03/2016
Structure of our code: 15/0135/09085/1
TB30 Belt definition: TB30-185, L = 4450 mm, with 2×deflecting rollers Ø 30 mm, belt type ENI-5EE
according to formula on page 18: G = (2 × L) + 235 mm = 9135 mm
Belt definition 15/0135/09135/1
LIST OF BELT CODES
CALCULATION EXAMPLES
Connection code (see code below)
Belt length (always 5-digit)
Belt width (always 4-digit)
Belt number (see code below)
No. Belt designation Connection code Supplier
15 ENI-5EE 1 / 3 / 4 Habasit
Connection code 1 = endless flexproofConnection code 2 = endless thermofixConnection code 3 = open beveledConnection code 4 = cut square
Prefere connection code 1 or 2!
Variante 1 You order the belt yourself from the manufacturer in the table below.You determine the belt length using the formula at the bottom of page 18.
Variante 2 Montech procures the belt for you according to the list of belt codesbelow.
BELT FABRICATION CONVEYOR LTE
Manufacturer’s design. ENI-5EE
Thickness [mm] 1.2
Dimensions [kg/m2] 1.2
Min. drum Ø [mm] R41)
k1% [N/mm] 5
kperm. [N/mm] 8
Operating temp.
cont. [°C] –30/80
Operating temp.
briefly [°C] –30/100
Field of use Mo, El
Method of transport
horizontal X
buffering X
rejection of goods X
inclinedSurface struc-
of conveying side tured
Cleats no
Color of conveying side black
Antistatic yes
Suitable for food no
1) Nose bar radius
k1% Required force for 1% elongationkperm. Maximum permissible force
Mo Mounting systems, generalEl lectronics industry (electrically conductive
18 03/2016 LTE
LG
LC
L
CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS
Calculation of chassis lengthChassis length Lc = L – 120 mm
Calculation of gliding plateGliding plate length LG = L – 121 mm
Calculation of belt length– with 2 deflection rollers Ø 30 mm G = (2 × L) + 235 mm– with additional tensioning station Gs = G + 325 mm
Configurator
19LTE 03/2016
COMPONENTS CONVEYORS TB30
Gear motor Ref. No.
BLM5120P-EFV 522067
Driver Ref. No.
1×200–240V, 50 Hz 522033
1×100–120V, 60 Hz 522034
Connecting cable motor Ref. No..
Cable 1 m CC01HBLF 522068
Cable 5 m CC05HBLF 522070
Cable 10 m CC10HBLF 522071
Angle support for driver Ref. No.
Angle support MAFP05V 65508
Mounting bracket for driver (DIN rail) Ref. No.
Mounting bracket, for mounting on DIN rail 522129
20 03/2016 LTE
COMPONENTS CONVEYORS TB30
Drive unit center drive, single belt, right Ref. No.
TB30-105 65677
TB30-140 65678
TB30-185 65679
TB30-250 65680
Drive unit center drive, single belt, left Ref. No.
TB30-105 65684
TB30-140 65685
TB30-185 65686
TB30-250 65687
Drive unit center drive, dual belt, right Ref. No.
TB30-105 65691
TB30-140 65692
TB30-185 65693
TB30-250 65694
Drive unit center drive, dual belt, left Ref. No.
TB30-105 65698
TB30-140 65699
TB30-185 65700
TB30-250 65701
21LTE 03/2016
COMPONENTS CONVEYORS TB30
BPBE drive unit for bypass, right Ref. No.
TB30-105 65859
TB30-140 65860
TB30-185 65861
TB30-250 65862
BPBE drive unit for bypass, left Ref. No.
TB30-105 65896
TB30-140 65897
TB30-185 65898
TB30-250 65899
Chassis binder BPBE Ref. No.
BPBE 55145
22 03/2016 LTE
COMPONENTS CONVEYORS TB30
TB30 end section Ø30, single belt Ref. No.
TB30-105 56990
TB30-140 63694
TB30-185 63695
TB30-250 63696
TB30 end section Ø30, dual belt Ref. No.
TB30-105 56994
TB30-140 56995
TB30-185 56996
TB30-250 56997
Gliding plate Ref. No.
TB30-105 58791/0084/....*
TB30-140 58791/0119/....*
TB30-185 58791/0164/....*
TB30-250 58791/0229/....*
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Chassis for gliding plate Ref. No..
TB30-105 58787/....*
TB30-140 58788/....*
TB30-185 58789/....*
TB30-250 58790/....*
* customer-specific in mm, max. 3000 mm
23LTE 03/2016
PRODUCT DESCRIPTION FIXED CURVE 90º KFE
The kit for fixed curve 90° KFE can simply be screwed onto
the conveyor profile. A finger protection device between the
conveyors is also installed manually; it ensures optimum
operational safety. In only a few minutes, the 90° connec-
tion can be installed.
The fixed curve allows queing while within the curve. This
keeps the control system simple and saves costs as there is
no need for stoppers in front of the curves.
24 03/2016 LTE
DIMENSIONS FIXED CURVE 90º KFE – VERSION E
DIMENSIONS FIXED CURVE 90º KFE – VERSION M
D
C
B
9.814
A
28.5
28.5
14 CB
A
Type KFE-105 for TB30-105 KFE-140 for TB30-140 KFE-185 for TB30-185 KFE-250 for TB30-250
A chassis [mm] 105 140 185 250
B [mm] 178 253 335 468
C [mm] 150 190 230 250
D [mm] 215 250 295 360
Ref. No.
Version E 49617 49618 49619 56312
Version M 49634 49633 49632 56313
CAD-Data
25LTE 03/2016
PRODUCT DESCRIPTION MOVABLE CURVE 90º KBEA/KBE
The movable curve 90° KBE can be used for inward and
outward transfer in a bypass. Just like the fixed curve, the
movable curve can be integrated into an existing transfer
system in a later phase.
At the inward end, stoppers are necessary (not included in
the scope of delivery, see options).
All further technical data of the movable curve 90°, like
change-over times, correspond to the data on page 7.
Safety Instruction:
The operating pressure for the cylinder on the movable curve
may not exceed two bar. Otherwise, there is a danger of
injury.
KBEA with drive
KBE without drive
26 03/2016 LTE
H
D
CAB
60
91A
E
F
G
16 D
C A
EF
16
B
6091
105
H
G
40 14
113.3
11.5
13.4
40
3.3
25.4
46 14
11
11.5
H
G
16
B
6023
9.7
A
D
C
A
E
F
H
G
6091
A
120
A
16
B
D
C
E
F
Type KBEA/KBE-105 KBEA/KBE-140 KBEA/KBE-185 KBEA/KBE-250
for TB-105 for TB-140 for TB 185 for TB-250
A [mm] 105 140 185 250
B [mm] 43.8 51.7 57.1 56.3
C [mm] 79 117.5 133 144.8
D [mm] 58 100.9 116.4 221
E [mm] 22 51.3 76.9 93.8
F [mm] 58 117.5 133 221
G [mm] 83.5 93.5 108.5 160.5
H [mm] 152.3 200.2 245.6 316.7
Installation left Installation right
Installation left Installation right
DIMENSIONS MOVABLE CURVE 90° WITH DRIVE KBEA
Ref. No.
KBEA 54506 54629 54613 56011
KBE 54610 54612 54614 56375
DIMENSIONS MOVABLE CURVE 90° WITHOUT DRIVE KBE
27LTE 03/2016
PRODUCT DESCRIPTION BYPASS BPE/BPEA
The two-part bypass BPE is used for inward and outward
transfer of a workpiece holder into a parallel work flow. In
the bypass, both a manual workstation (Stopper VSE or VSEB)
and an automatic station (indexing device IVE or IVEB) can be
installed. The distance between the two conveyors is limited
to 12 mm.
All further technical data of the bypass, like loading of the
WTs and change-over times correspond to the data on
page 5 und 7.
Safety Instruction:
The operating pressure for the cylinder on the bypass drive
may not exceed two bar. Otherwise, there is a danger of
injury.
The operating pressure for stoppers VSE and VSEB and
indexing devices IVE and IVEB is five to six bar.
28 03/2016 LTE
DIMENSIONS BYPASS LEFT BPE/BPEA
3.5
F11
.5
65
4014
16
E
D
A
12
A
B
12
F
C
Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250
for TB30-105 for TB30-140 for TB30-185 for TB30-250
A [mm] 105 140 185 250
B [mm] 332 317 426 669.6
C [mm] 3 28 9 10
D [mm] 245 215 246 340
E [mm] 290 245 307 490
F [mm] 111 146 191 256
Type Ref. No..
Bypass left without drive for TB30-105, BPE 54564
Bypass left with drive for TB30-105, BPEA 54632
Bypass left without drive for TB30-140, BPE 54568
Bypass left with drive for TB30-140, BPEA 54567
Bypass left without drive for TB30-185, BPE 54572
Bypass left with drive for TB30-185, BPEA 54571
Bypass left without drive for TB30-250, BPE 56361
Bypass left with drive for TB30-250, BPEA 56359
CAD-Data
29LTE 03/2016
Type Ref. No.
Bypass right without drive for TB30-105, BPE 54494
Bypass right with drive for TB30-105, BPEA 54493
Bypass right without drive for TB30-140, BPE 54566
Bypass right with drive for TB30-140, BPEA 54565
Bypass right without drive for TB30-185, BPE 54570
Bypass right with drive for TB30-185, BPEA 54569
Bypass right without drive for TB30-250, BPE 56360
Bypass right with drive for TB30-250, BPEA 56358
DIMENSIONS BYPASS RIGHT BPE/BPEA
B
E
D
12 26
F
30
54
F
65 3.5
40 14
11.5
C
AA
12
Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250
for TB30-105 for TB30-140 for TB30-185 for TB30-250
A [mm] 105 140 185 250
B [mm] 332 317 426 669.6
C [mm] 3 28 9 10
D [mm] 245 215 246 340
E [mm] 290 245 307 490
F [mm] 111 146 191 256
CAD-Data
30 03/2016 LTE
PRODUCT DESCRIPTION TRANSFER GATE WEE
The transfer gate WEE is used to distribute workpiece hol-
ders from one conveyor to two conveyors (inward transfer
gate) or from two conveyors to one conveyor (outward trans-
fer gate).
At the inward end, stoppers are used (not included in the
scope of delivery, see options).
All further technical data of the transfer gate, like loading of
the WTs, correspond to the data on page 7.
Safety Instruction:
The operating pressure for the cylinder on the transfer gate
may not exceed two bar. Otherwise, there is a danger of
injury.
31LTE 03/2016
DIMENSIONS TRANSFER GATE WEE
25.6
14 40 46
11
3.3
B A B
C
BA
D
16
E
179.7
E
Type WEE-105 for TB30-105 WEE-140 for TB30-140 WEE-185 for TB30-185
A chassis [mm] 105 140 185
B [mm] 58 117.5 133
C [mm] 52.5 70 92.5
D [mm] 43.3 66.1 92.1
E [mm] 52 67.9 67.9
Ref. No..
54789 54790 54791
CAD-Data
32 03/2016 LTE
PRODUCT DESCRIPTION INDEXING DEVICE IVE
The indexing device IVE is used for assembly and process
tasks which require excellent workpiece positioning accuracy.
In the indexing device, the workpiece holder WTE is positio-
ned with a repeatability of ± 0.05 mm and lifted slightly to
reduce conveyor belt wear.
At a maximum belt speed of 18.7 m/min, the change-over
time is 0.35 seconds with the smallest work-piece holder.
Since installation requires no additional drilling or milling on
the chassis, the position of the indexing device can easily be
adjusted even in a later phase.
33LTE 03/2016
DIMENSIONS INDEXING DEVICE IVE
E
11.5
63.4
–64
.6
15.7 A
43.1
–44
.3
73.4
–74.
6
BC
min
.D
55
63
Type IVE for TB30-105 IVE for TB30-140 IVE for TB30-185 IVE for TB30-250
A chassis [mm] 105 140 185 250
B [mm] 34 51.5 74 106.5
C [mm] 49 66.5 89 121
D [mm] 113 148 193 258
E [mm] 80 115 160 225
Ref. No.
All widths 49613
CAD-Data
34 03/2016 LTE
PRODUCT DESCRIPTION INDEXING DEVICE IVEB
The indexing device IVEB is specially designed for use in the
bypass BPE. The stoppers acting from above take into
account the minimum distance of only 12 mm between the
two conveyor belts.
35LTE 03/2016
DIMENSIONS INDEXING DEVICE IVEB
D
B
34
29
C m
in.
F
E
29
169
7
101.
7–
103
.7 49.
7
36
0–
11
AA 12
11.5
63
.4–
64
.6G
Type IVEB for TB30-105 IVEB for TB30-140 IVEB for TB30-185 IVEB for TB30-250
A chassis [mm] 105 140 185 250
B [mm] 34 51.5 74 106.5
C [mm] 49 66.5 89 121
D [mm] 149 184 229 294
E [mm] 106 150.5 198 315.5
F [mm] 25 32.5 35 87.5
G [mm] 80 115 160 225
Ref. No.
Indexing device for bypass IVEB right 54492
Indexing device for bypass IVEB left 54633
Indexing right
Indexing left
Indexing left
Indexing right
CAD-Data
36 03/2016 LTE
PRODUCT DESCRIPTION POSITIONING UNIT PVE
The positioning unit PVE is used when application of a high
force to the workpiece has to be realized in addition to high
positioning accuracy in assembly and processing operations
(press and screw operations).
The repeatability accuracy is ± 0.05 mm.
During positioning, the workpiece support WTE rests on the
anvil, which must be supported from below (not connected
to the chassis). The belt is lowered in the positioning device.
The maximum permissible pressure is 14 N/mm2.
37LTE 03/2016
DIMENSIONS POSITIONING UNIT PVE
63.4
–64.
6
73.4
–74.
6
11.5 A
E
D
C m
in.
G
H
3030
F
B
4014
.5
1630
15.7
35
63
1.2
N m
in.
40
Type PVE-105 for TB30-105 PVE-140 for TB30-140 PVE-185 for TB30-185 PVE-250 for TB30-250
A chassis [mm] 105 140 185 250
B [mm] 34 51.5 74 106.5
C [mm] 49 66.5 89 121
D [mm] 113 148 193 258
E [mm] 106 150.5 198 315.5
F [mm] 25 32.5 35 87.5
G [mm] 80 115 160 225
H [mm] 40 57.5 80 112.5
I [mm] 103 138 183 248
J [mm] 39 74 119 184
K [mm] 100 115 160 225
L [mm] 70 85 130 87.5
M [mm] 51.5 69 91.5 124
N [mm] 240 302 372 522
MK
15L
=I32 J
12
Ø 9
3.5
M6M6
8
Ref. No.
55131 55132 55133 56507
CAD-Data
38 03/2016 LTE
POSITIONING UNIT PVE INFORMATION FOR THE DESIGNER
X N YL
L
LYX P
c
c
R3
T
SR5
A
Z Z
Z – Z
Conveyor without gliding plateLc see calculation formula for chassis
Conveyor with gliding plateLc see calculation formula for chassisN see page 37 (type of chassis without
gliding plate)X customer-specific lengthY customer-specific length
Conveyor without gliding plateLc see calculation formula for chassisP Projektspezifische Länge für PVE in Serie
(Chassistyp ohne Gleitblech)X customer-specific lengthY customer-specific length
Specification for the milled edge
Specification for the gliding plate
Type TB30-105 TB30-140 TB30-185 TB30-250
A 105 140 185 250
S 77 112 157 222
T 125 140 185 250
CAD-Data
39LTE 03/2016
7434
.5
16.2
63
30
9Ø
8
46333346
14.529
6
36
93
9.5
Ø8
Stopper VSE Ref. No.
Stopper VSEB Ref. No.
Holder for proximity switch HNEB Ref. No.
ACCESSORIES TRANSFER SYSTEM LTE
VSEB right 54601
VSEB left 54581
45
M8x
1
Proximity switch pluggable (sensing distance 4 mm) Ref. No.
M8 x1 508845
49612
max. radial force F = 135 N at 5 bar
Stroke 10
Stopper left
max. radial force F = 125 N at 5 bar
Stopper right
Stroke 10
Ø 8.5
8.6
3
76
0–1
116
M8 x1 54634
40 03/2016 LTE
ACCESSORIES TRANSFER SYSTEM LTE
Ø3.
5
22
M8
x1
2000
M8 x1 508848
With one-side angled socket for proximity switch 3-pin,
highly flexible, screwable M8x1
5 m 504929
10 m 507529
Proximity switch (sensing distance 2 mm) Ref. No.
Cable Ref. No.
14
0.250.25 11.7511.75
L = 2000 mm 49897
Lateral guide black, antistatic Ref. No.
More accessories under section conveyors accessories.
more than technology
MONTECH AGGewerbestrasse 12CH-4552 DerendingenFon +41 32 681 55 00Fax +41 32 682 19 [email protected]