TRANSFER BELT CONVEYOR - Batco Beltbatcobelt.com.au/Downloads/Transfer Belts/Batco Transfer Belt... · TRANSFER BELT CONVEYOR MODELS: 1314LP, ... Conveyor Belt Alignment ... Drive

ORIGINAL INSTRUCTIONS

TRANSFER BELT CONVEYORMODELS: 1314LP, 1515LP, 1814LPOPERATION MANUAL

Part Number:P1511100 R3

Revised: 3/3/15

Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.

This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.

a. Standards include organizations such as the American Society of Agricultural and Biological Engineers, American National Standards Institute, Canadian Standards Association, International Organization for Standardization, EN Standards, and/or others.

Date Employee Signature Employer Signature

TABLE OF CONTENTS

BATCO - TRANSFER BELT CONVEYOR MODELS: 1314LP, 1515LP, 1814LP

1. Introduction .......................................................................................................................... 51.1. Purpose of the Equipment........................................................................................ 6

2. Safety .................................................................................................................................... 72.1. Safety Alert Symbol and Signal Words .................................................................... 72.2. Basic Operator Safety, Responsibilities, & Qualifications ........................................ 72.3. Conveyor Belt ........................................................................................................... 82.4. Rotating Parts Safety ............................................................................................... 82.5. Work Area Safety ..................................................................................................... 82.6. Equipment Stability................................................................................................... 82.7. Drives and Lockout Safety ....................................................................................... 9

2.7.1. Electric Motor Safety .................................................................................. 92.7.2. Gas Engine Safety...................................................................................... 92.7.3. Hydraulic Drive Safety .............................................................................. 10

2.8. Tire Safety ............................................................................................................. 102.9. Personal Protective Equipment .............................................................................. 112.10. Safety Decals ....................................................................................................... 11

2.10.1. Decal Installation/Replacement .............................................................. 112.10.2. Safety Decal Locations and Details........................................................ 122.10.3. Safety Decal Content.............................................................................. 13

3. Transport............................................................................................................................. 153.1. Transport Safety..................................................................................................... 153.2. Transport Procedure .............................................................................................. 15

4. Operation ............................................................................................................................ 174.1. Operating Safety .................................................................................................... 174.2. Placement Procedure............................................................................................. 174.3. Transfer Spout Handle ........................................................................................... 184.4. Start-up and Break-In ............................................................................................. 184.5. Operation - Electric Motor Models.......................................................................... 184.6. Operation - Gas Engine Models ............................................................................. 194.7. Operation - Hydraulic Drive Models ....................................................................... 194.8. Loading Area .......................................................................................................... 204.9. Emergency Shutdown / Full-Tube Restart ............................................................. 204.10. Collapsible Hopper Control .................................................................................. 214.11. Adjustable Conveyor Balance ............................................................................. 224.12. Cleanup ................................................................................................................ 224.13. Storage................................................................................................................. 23

5. Maintenance ....................................................................................................................... 255.1. Maintenance Safety................................................................................................ 255.2. Maintenance Schedule........................................................................................... 265.3. Fluids & Lubricants................................................................................................. 26

P1511100 R3 3

TABLE OF CONTENTS

BATCO - TRANSFER BELT CONVEYOR

MODELS: 1314LP, 1515LP, 1814LP

5.4. Maintenance Procedures........................................................................................ 275.4.1. Greasing ................................................................................................... 275.4.2. Conveyor Belt Tension ............................................................................. 275.4.3. Conveyor Belt Alignment .......................................................................... 285.4.4. Conveyor Belt Replacement ..................................................................... 305.4.5. Drive Belt Tension & Alignment (Gas and Electric Drive)......................... 305.4.6. Check Condition of Hopper Flashing ........................................................ 325.4.7. Grease Wheel Shafts................................................................................ 325.4.8. Change Oil in Gas Engine ........................................................................ 325.4.9. Lubricate Hydraulic Motor Chain Coupler with Oil .................................... 32

6. Troubleshooting ................................................................................................................. 33

7. Appendix ............................................................................................................................. 357.1. Mechanical Specifications ...................................................................................... 35

Limited Warranty ..................................................................................................................... 37

4 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 1. INTRODUCTION


1. IntroductionThank you for purchasing a Batco Transfer Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your Transfer Belt Conveyor will provide you with many years of trouble-free operation.

Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is provided on the inside front cover for your convenience. If any infor-mation in this manual is not understood or if you need additional information, please contact your local distributor or dealer for assistance.

This manual should be regarded as part of the equipment. Suppliers of both new and second-hand equipment are advised to retain documentary evidence that this manual was provided with the equipment.

Always give your dealer the serial number on your equipment (shown above) when ordering parts or requesting service or other information. Please record this information in the table below for easy reference.

MADE IN CANADA P1513012

201 Industrial DriveSwift Current, SK

MODEL NO. SERIAL NO.

Model Number

Serial Number

Date Received

P1511100 R3 5

1. INTRODUCTION BATCO - TRANSFER BELT CONVEYOR


1.1. Purpose of the Equipment

The Transfer Belt Conveyor is designed to move grain, pulse crops, treated seeds, fertilizer or any other similar granular material. The Transfer Belt Conveyor must be inclined to an angle less than the angle of repose of the material to be moved and must be operated with all guards installed. Use in any other way is considered as contrary to the intended use and is not covered by the warranty.

The Transfer Belt Conveyor is not intended for use with canola.

This equipment should be operated, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures. Any arbitrary modifications carried out on this equipment may relieve the manufacturer of liability for any resulting damage or injury.

6 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 2. SAFETY

MODELS: 1314LP, 1515LP, 1814LP 2.1. SAFETY ALERT SYMBOL AND SIGNAL WORDS

2. Safety2.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages. The appropriate signal word for each message has been selected using the definitions below as a guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. Basic Operator Safety, Responsibilities, & Qualifications

The safety information found throughout this complete Safety Section of the manual applies to all safety practices. Additional instructions specific to a certain safety practice (such as Operation Safety), can be found in the appropriate section.

YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and anyone else who is going to work around the equipment under-stands all procedures and related SAFETY information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the equipment owner, operator, and maintenance personnel's respon-sibility to read and understand ALL safety instructions, safety decals, and manuals and follow them when assembling, operating, or maintaining the equipment.

• Equipment owners must give instructions and review the information initially and annually with all personnel before allowing them to operate this product. Untrained users/operators expose themselves and bystanders to possible serious injury or death.

• This equipment is not intended to be used by children.

• Use this equipment for its intended purposes only.

• Do not modify the equipment in any way without written permission from the manu-facturer. Unauthorized modification may impair the function and/or safety, and could affect the life of the equipment. Any unauthorized modification of the equipment will void the warranty.

P1511100 R3 7

2. SAFETY BATCO - TRANSFER BELT CONVEYOR

2.3. CONVEYOR BELT MODELS: 1314LP, 1515LP, 1814LP

2.3. Conveyor Belt

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

2.4. Rotating Parts Safety

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprock-ets.

• Do not operate with any guard removed or modified. Keep guards in good working order.

• Shut off and remove key or lock out power source before inspecting or servicing machine.

2.5. Work Area Safety

• Have another trained person nearby who can shut down the equipment in case of accident.

• The work area should be kept clear of bystanders.

• Keep the work area clean and free of debris.

2.6. Equipment Stability

• Transport and place equipment on reasonably level ground when raising, lowering, positioning, or operating.

• Chock wheels after placement.

8 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 2.7. DRIVES AND LOCKOUT SAFETY

2.7. Drives and Lockout Safety

Inspect the power source (drive) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down and lock out your power source to prevent inadvertent start-up and hazardous energy release. Know the procedure(s) that applies to your equipment from the following power sources.

2.7.1. Electric Motor Safety

Power Source

• Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards.

• A magnetic starter should be used to protect your motor.

• You must have a manual reset button.

• Reset and motor starting controls must be located so that the operator has full view of the entire operation.

• Locate main power disconnect switch within reach from ground level to permit ready access in case of an emergency.

• Motor must be properly grounded.

• Guards must be in place and secure.

• Ensure electrical wiring and cords remain in good condition; replace if necessary.

Lockout

• The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed.

• If reset is required, disconnect all power before resetting motor.

2.7.2. Gas Engine Safety

Power Source

• Keep guards in place and secure.

• Properly ventilate surrounding area.

• Never fill the fuel tank while smoking or near an open flame. Always shut down and allow engine to cool before filling with fuel.

• Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.

• Be sure to use the correct type and grade of fuel.

S E R V I C E D I S C O N N E C T

ON

OFF

R O P E S TA R T

E L E C T R I C S TA R T

P1511100 R3 9


2.8. TIRE SAFETY MODELS: 1314LP, 1515LP, 1814LP

• Ground the fuel funnel or nozzle against the filler neck to prevent sparks that could ignite fuel vapors.

• Be sure to replace the fuel fill cap when you are done.

Lockout

• For engines with an electric start, remove the ignition key, the spark plug wire, or the spark plug.

• For engines with a rope or crank start, remove the spark plug wire or the spark plug.

2.7.3. Hydraulic Drive Safety

Power Source

• Refer to the rules and regulations applicable to the power source operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while sys-tem is under pressure.

• Keep all hydraulic lines away from moving parts.

• Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface (serious infection or toxic reaction can develop). See a doctor immediately if injured.

• Use metal or wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in good condi-tion. Replace any worn, cut, abraded, flattened, or crimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape, clamps, or adhesive. The hydraulic system operates under extremely high pressure; such repairs will fail suddenly and create a hazardous and unsafe condition.

Lockout

• Always place all hydraulic controls in neutral and relieve system pressure before dis-connecting or working on hydraulic system.

2.8. Tire Safety

• Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death.

• DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

• Have a qualified tire dealer or repair service perform required tire maintenance.

10 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 2.9. PERSONAL PROTECTIVE EQUIPMENT

• When replacing worn tires, make sure they meet the original tire specifications. Never undersize the replacement tire.

• DO NOT weld to the tire rim with the tire mounted on the rim. This action may cause an explosion which could result in serious injury or death.

• Inflate tires to the manufacturer’s recommended pressure.

• Tires should not be operated at speeds higher than their rated speed.

• Keep wheel lug nuts tightened to manufacturer’s recommendations.

• Never reinflate a tire that has been run flat or seriously under-inflated without removing the tire from the wheel. Have the tire and wheel closely inspected for damage before remounting.

2.9. Personal Protective Equipment

Safety Glasses

• Wear safety glasses at all times to protect eyes from debris.

Coveralls

• Wear coveralls to protect skin.

Hard Hat

• Wear a hard hat to help protect your head.

Steel-Toe Boots

• Wear steel-toe boots to protect feet from falling debris.

Work Gloves

• Wear work gloves to protect your hands from sharp and rough edges.

2.10. Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory.

2.10.1. Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.

P1511100 R3 11


2.10. SAFETY DECALS MODELS: 1314LP, 1515LP, 1814LP

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

2.10.2. Safety Decal Locations and Details

Replicas of the safety decals that are attached to the equipment and their messages are shown in the figure(s) that follow. Safe operation of the equipment requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.

Batco reserves the right to update safety decals without notice. Safety decals may not be exactly as shown.

Figure 2.1 Tube Safety Decal Locations

Figure 2.2 Optional Electric and Gas Drive Safety Decal Locations

WARNING

To prevent serious injury or death:

• Read and understand the manual before assembling, operating, or maintaining the equipment.

• Only trained personnel may assemble, operate, or maintain the equipment.

• Children and untrained personnel must be kept outside of the work area.

• If the manual, guards, or decals are missing or damaged, contact factory or dealer for replacements.

• Lock out power before performing maintenance.

• To prevent equipment collapse, support equipment tube while disassembling certain components.

• Electric motors must be grounded. Disconnect power before resetting overloads.

1003151PadanaC ni edaM

WARNINGELECTROCUTION HAZARD


• Only qualified personnel should service electrical components.

• Keep electrical components in good repair.9003151PadanaC ni edaM

WARNINGMISSING GUARD HAZARDTo prevent serious injury or death, shut off power and reattach guard before operating machine.

P1513008Made in Canada

WARNING

ENTANGLEMENT HAZARDTo prevent serious injury or death:

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.



Made in Canada P1513002

P1513002 P1513008LOCATED BEHIND GUARD

P1513009

12 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 2.10. SAFETY DECALS

Figure 2.3 Optional Hydraulic Drive Safety Decal Locations

2.10.3. Safety Decal Content


•Read and understand the manual before assem-bling, operating, or maintaining the equipment.

•Only trained personnel may assemble, operate, or maintain the equipment.

•Children and untrained personnel must be kept outside of the work area.

•If the manual, guards, or decals are missing or damaged, contact factory or dealer for replace-ments.

•Lock out power before performing maintenance.

•To prevent equipment collapse, support equip-ment tube while disassembling certain compo-nents.

•Electric motors must be grounded. Disconnect power before resetting overloads.

Entanglement Hazard


•Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.

•Do not operate with any guard removed or modi-fied. Keep guards in good working order.

•Shut off and remove key or lock out power before inspecting or servicing machine.

WARNING

HIGH PRESSURE FLUID HAZARDHydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve pressure before disconnecting hydraulic line.

• Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks. P1513035

P1513035

WARNING


• Read and understand the manual before assembling, operating, or maintaining the equipment.

• Only trained personnel may assemble, operate, or maintain the equipment.

• Children and untrained personnel must be kept outside of the work area.

• If the manual, guards, or decals are missing or damaged, contact factory or dealer for replacements.

• Lock out power before performing maintenance.

• To prevent equipment collapse, support equipment tube while disassembling certain components.

• Electric motors must be grounded. Disconnect power before resetting overloads.

1003151PadanaC ni edaM

P1513001

P1513002

WARNING

ENTANGLEMENT HAZARDTo prevent serious injury or death:

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.



Made in Canada P1513002

P1511100 R3 13


2.10. SAFETY DECALS MODELS: 1314LP, 1515LP, 1814LP

Missing Guard Hazard

To prevent serious injury or death, shut off power and reattach guard before operating machine.

Electrocution Hazard


•Only qualified personnel should service electrical components.

•Keep electrical components in good repair.

High Pressure Fluid Hazard

Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

•Relieve pressure before unhooking hydraulic line.

•Wear proper hand and eye protection, and use wood or cardboard, not hands, when searching for leaks.

P1513008

WARNINGMISSING GUARD HAZARDTo prevent serious injury or death, shut off power and reattach guard before operating machine.

P1513008Made in Canada

P1513009

WARNINGELECTROCUTION HAZARD


• Only qualified personnel should service electrical components.

• Keep electrical components in good repair.9003151PadanaC ni edaM

P1513035

WARNING

HIGH PRESSURE FLUID HAZARDHydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve pressure before disconnecting hydraulic line.

• Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks. P1513035

14 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 3. TRANSPORT

MODELS: 1314LP, 1515LP, 1814LP 3.1. TRANSPORT SAFETY

3. TransportBefore continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

3.1. Transport Safety

When equipped with a transport hitch:

• Securely attach equipment to vehicle with correct pin and safety chains.

• Use a proper tow vehicle to move equipment.

• Always attach an SMV (slow moving vehicle) sign before transporting. Equip with the necessary lights for transportation where required by law. Always use hazard warn-ing flashers on the tractor/towing vehicle when transporting unless prohibited by law.

• Before transporting, make sure the area is clear of obstructions and/or untrained per-sonnel. Never allow anyone to stand or ride on the equipment when it is being trans-ported.

• Transport on reasonably level ground. Do not transport on slopes greater than 20°.

• Always travel at a safe speed, never exceeding 20 mph (30 km/hr). Reduce speed on rough surfaces and be cautious when turning corners or meeting traffic.

When not equipped with a transport hitch:

• Do not tow the transfer behind a vehicle, tires are not rated for highway transport.

3.2. Transport Procedure

When equipped with a transport hitch:

1. When transporting, connect unit to truck or tractor hitch.

Do not transport the unit at speeds exceeding 20 mph (30 km/h).

When not equipped with a transport hitch:

1. When transporting, place on a transport vehicle and tie down securely.

Do not tow the transfer behind a vehicle, tires are not rated for highway transport.

P1511100 R3 15

3. TRANSPORT BATCO - TRANSFER BELT CONVEYOR

3.2. TRANSPORT PROCEDURE MODELS: 1314LP, 1515LP, 1814LP

16 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 4. OPERATION

MODELS: 1314LP, 1515LP, 1814LP 4.1. OPERATING SAFETY

4. OperationBefore continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

4.1. Operating Safety

• Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

• Always operate with guards, covers, and shields in place.

• Have another trained person nearby who can shut down the equip-ment in case of accident.

• The work area should be kept clear of bystanders.

• Place equipment on reasonably level ground before operating.

• Chock wheels after placement.

• Keep the work area clean and free of debris.

4.2. Placement Procedure

Follow this procedure when placing the conveyor into its working position:

1. Be sure there is enough clearance from other equipment to move the machine into its working position.

2. Position the conveyor under the truck or storage facility.

Note: The conveyor is almost evenly balanced. Pushing down a little on the discharge end will raise the intake end off the ground and allow easy maneuvering.

3. Place chocks in the front and rear of each wheel.

4. Position the next conveyor or conveying system under the discharge and secure.

P1511100 R3 17

4. OPERATION BATCO - TRANSFER BELT CONVEYOR

4.4. START-UP AND BREAK-IN MODELS: 1314LP, 1515LP, 1814LP

4.3. Transfer Spout Handle

1. Use the transfer spout handle to position the equipment.

Figure 4.1 Transfer Spout Handle

4.4. Start-up and Break-In

Although there are no operational restrictions on the conveyor when used for the first time, it is recommended that the following items be checked during the first hours of operation.

1. Check that the intake and discharge areas are free of obstructions.

2. Check conveyor belt alignment to ensure preset alignment does not vary under loaded conditions. See Maintenance Section for alignment instructions.

3. Check the conveyor belt tension. See Maintenance Section for tension instructions.

4. Gas and Electric Drive Models: Check the drive belt tension and alignment. See Maintenance Section for instructions.

5. Check tightness of all wheel bolts, fasteners, and hardware (re-torque if necessary).

6. Be aware of unusual sounds. If any are heard, determine the source and stop the machine. Lock out and correct the problem before resuming work.

7. Do not run the machine for long periods of time without material on the belting because it increases wear. Try to run only when moving material.

8. For best results, set input drives to provide a conveyor belt speed of approximately 600 ft/min by following the operation section for the input drive. If the belt speed is too low, conveyor may leak around transition area.

4.5. Operation - Electric Motor Models

1. Turn the electric motor ON to engage conveyor belt.

2. Run the belting until empty, turn OFF and lock out power source.

TRANSFER SPOUT HANDLE

18 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 4.6. OPERATION - GAS ENGINE MODELS

4.6. Operation - Gas Engine Models

1. If the drive belts are tight, disengage the belts using the pivot handle shown in Figure 4.2.

2. Follow instructions provided with the gas engine for specific starting instructions.

3. Engage belt drive using the handle shown in Figure 4.2. This handle sets the position of the gas engine.

Note: The drive belt should be just tight enough to not slip on the drive pulley. If the belt is too loose, it will slip, possibly causing a squeaking sound and slowing the belt down. If the belt is too tight, it will cause excess wear.

4. Adjust gas engine to provide maximum engine RPM.

5. Run until the belting is empty.

6. Reduce engine speed to low idle.

7. Move engine base to disengage belt drive.

8. Shut off engine and lock out power source.

Figure 4.2 Gas Engine Adjustment

4.7. Operation - Hydraulic Drive Models

1. Inspect all hydraulic lines, hoses, fittings, and couplers for tightness. Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor.

2. Position the tractor next to the conveyor.

3. Place chocks in the front and rear of each wheel of the tractor, and be sure the hoses are routed out of the way.

4. Connect hydraulic hoses to the couplers.

5. Place all controls in neutral.

6. Start tractor and run at low idle.

7. Place hydraulic control lever in detent.

PIVOT HANDLE

P1511100 R3 19


4.8. LOADING AREA MODELS: 1314LP, 1515LP, 1814LP

8. Increase engine speed to rated RPM to produce the required flow. For maximum recommended flow, refer to the Appendix.

9. If equipped with a speed control valve: Adjust the flow of oil to the hydraulic motor as desired, see Figure 4.3. The speed control valve is located next to the spout roller.

• To close the valve and stop the motor, turn the handle so it is parallel to the valve block.

• To open valve and run motor at full speed, position at right angles to the valve block.

• Set the handle between these 2 positions to run at partial speed.

10. Run until the belting is empty.

11. Reduce engine speed to low idle.

12. Place hydraulic control lever in neutral.

13. Shut off tractor engine.

4.8. Loading Area

Grain must be loaded into the loading zone (see Figure 4.4) and completely covered with grain to achieve maximum capacity and efficiency. Never unload material into the transition area.

Figure 4.4 Loading Zone

4.9. Emergency Shutdown / Full-Tube Restart

Although it is recommended that the conveyor be emptied before stopping, in an emergency situation:

1. Stop or shut down the power source immediately and lockout power.

2. Correct the emergency before resuming work.

3. If the machine is shut down inadvertently or for an emergency, clear as much of the grain as possible before restarting.

4. Electric and Gas Drive Models: It may be necessary to tighten the drive belts slightly to handle the heavier than normal loads.

Figure 4.3 Speed Control Valve

DO NOT LOAD GRAIN INTO TRANSITON AREA

LOAD GRAIN ONLY BETWEEN THESE ARROWS

20 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 4.10. COLLAPSIBLE HOPPER CONTROL

5. Gas and Hydraulic Drive Models: Since the start-up torque loads are so much higher than normal when the belting is full, restart at low speed.

Do not let the belt drive roller spin on the belt if conveying belt does not start moving immediately. This will damage the drive roller and conveying belt.

4.10. Collapsible Hopper Control

The conveyor is designed with a collapsible hopper to allow it to go under low discharge units.

• Move the control handle toward the hopper or intake to release the hopper, and move the handle toward the outlet or spout end to collapse the hopper, see Fig-ure 4.5.

Figure 4.5 Collapsible Hopper Control

LOWERED HOPPER

RAISED HOPPER

P1511100 R3 21


4.12. CLEANUP MODELS: 1314LP, 1515LP, 1814LP

4.11. Adjustable Conveyor Balance

The wheel position bracket is adjustable to allow the operator to set the machine balance. Use this setting to balance the machine when the power unit is installed. The best results are obtained when a downward force of 10 lb is required on the discharge end handle.

Figure 4.6 Transfer Conveyor Balance Adjustment

4.12. Cleanup

When operation has been completed:

• Clean entire work area.

• Remove anchors, supports, and chocks.

BALANCE ADJUSTMENT HOLES

22 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 4.12. CLEANUP

4.13. Storage

After the season’s use, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnec-essary downtime at the start of the next season.

To ensure a long, trouble-free life, this procedure should be followed when preparing the unit for storage.

1. Stop the machine with the belt lacing inside the tube. This helps prevent the lacing from rusting.

2. Remove all residual material from the hopper and the tube.

3. Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt, mud, debris, or residue.

4. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove any entangled material.

5. Touch up all paint nicks and scratches to prevent rusting.

6. Store in an area that is dry, level, and free of debris.

7. Store inside if possible. Cover with a waterproof tarpaulin if stored outside.

P1511100 R3 23


4.12. CLEANUP MODELS: 1314LP, 1515LP, 1814LP

24 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 5. MAINTENANCE

MODELS: 1314LP, 1515LP, 1814LP 5.1. MAINTENANCE SAFETY

5. MaintenanceBefore continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

5.1. Maintenance Safety

• Keep components in good condition. Follow the maintenance procedures.

• Do not modify any components without authorization from the manufacturer. Modifi-cation can be dangerous and result in serious injuries.

• After maintenance is complete, replace all guards, service doors, and/or covers.

• Use only genuine Batco replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact the manufacturer or your local dealer.

Before attempting maintenance of any kind:

• Shut down and lock out power.

• Chock wheels.

• Support tube if performing maintenance on the undercarriage assembly.

• If equipped with hydraulics: Before applying pressure to a hydraulic system, make sure all components are tight and that hoses and couplings are in good condition.

P1511100 R3 25

5. MAINTENANCE BATCO - TRANSFER BELT CONVEYOR

5.3. FLUIDS & LUBRICANTS MODELS: 1314LP, 1515LP, 1814LP

5.2. Maintenance Schedule

5.3. Fluids & Lubricants

Storage & Handling

• Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants. Store them in an area protected from dust, moisture, and other contaminants.

Grease

• Use SAE multi-purpose high-temperature grease with extreme pressure (EP) perfor-mance. SAE multi-purpose lithium-based grease is also acceptable.

Engine Gasoline

• Use a standard automotive unleaded gasoline for all operating conditions.

Oil for Gas Engine Crankcase

• Consult gas engine operation manual for details.

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Check conveyor belt tension & alignment (adjust if neces-sary) (5.4.2. & 5.4.3.) x

Check condition of hopper flashing (5.4.6.) xGrease wheel shafts (5.4.1. & 5.4.7.) xWash machine xRepack wheel bearings xFor Gas Engine Models:

Check crankcase oil level (add if necessary) x

Check drive belt tension & alignment (adjust if neces-sary) (5.4.5.)

x

Clean air cleaner foam x

Change crankcase oil (5.4.8.) x

For Electric Motor Models:

Check drive belt tension & alignment (adjust if neces-sary) (5.4.5.)

x

For Hydraulic Drive Models:

Lubricate hydraulic motor chain coupler with oil (5.4.9.) x

26 P1511100 R3


MODELS: 1314LP, 1515LP, 1814LP 5.3. FLUIDS & LUBRICANTS

5.4. Maintenance Procedures

5.4.1. Greasing

Note: Most original equipment bearings used by Batco are sealed units and will not accept grease.

1. Use a hand-held grease gun for all greasing.

2. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit.

3. Replace broken fittings immediately.

4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary.

5.4.2. Conveyor Belt Tension

Ensure ignition key is removed or power is locked out before adjusting or servicing conveyor.

• Adjusting your conveyor belt for proper tension helps to ensure trouble-free opera-tion and long belt life.

• A conveyor belt only needs to be tight enough to not slip on the drive roller. If the belt is too loose, it will slip on the drive roller making a noticeable sound, slowing the belt down.

Failure to stop using a conveyor with a slipping belt will damage it and/or the drive roller lagging. In extreme cases, sections of burnt belt will have to be replaced. This type of damage is not covered by warranty.

Important: If belt is still slipping and adjustment bolts are fully tightened, then belt must be shortened due to stretch over long-time usage or replaced depending on wear.

• Belt should not be easy to pull from the hopper transition sides, otherwise the belt will require tensioning.

Belt Tension Procedure

1. Remove ignition key or lock out power source.

2. Remove guards if necessary.

3. Loosen bearing bolts and jam nut (included) at tightener roller.

4. Tighten bolts equally; use tape to verify. Belt should deflect 1” – 2” when pushed with a 5 lb force or be difficult to pull from sides of hopper transition.

5. Tighten bearing bolts and jam nut (if included).

6. Check belt tension by running conveyor for 1 minute. If belt is not slipping, then proceed to next step, otherwise repeat from step 4.

7. If belt is not slipping but now runs to one side, the tensioned roller needs to be realigned.

8. Replace guards if removed.

Important: Some belts may have uneven edges, appearing misaligned. Wait until the belt makes a complete revolution before adjusting rollers.

P1511100 R3 27



When setting tension/tracking, do not over adjust opposing bolts. This may cause irreversible damage to the conveyor side plate or bearing.

5.4.3. Conveyor Belt Alignment

If your belt is tracking to one side, use instructions below and follow steps listed to center it. Follow the steps in the appropriate section(s) in order. If you are unsure where the problem is, start at the beginning of this sections and work your way to the end. Skip sections that do not apply. The process can be lengthy but will help ensure trouble free operation and long belt life.

Important: Ensure that conveyor is empty of all product before adjusting belt alignment.


Note: The top transition roller should be the only one requiring adjustment. Only in extreme cases will the bottom transition roller require adjustment (see Figure 5.2).

Belt Alignment Procedure

Hopper Roller

1. Remove ignition key or lock out power source.2. Remove guards if necessary.3. Loosen bear bolts and jam nuts (if equipped).4. Rotate adjustment bolt 1/2 turn.5. Restart conveyor and run empty 1 minute.6. Stop conveyor and remove ignition key or lock out power source.7. If belt has centered, then move to next step below. Otherwise, repeat from

step 4.8. Tighten bearing bolts and jam nut (if required).9. Replace guards if necessary.

Spout Roller

1. Remove ignition key or lock out power source.2. Remove guards if necessary.3. Loosen bear bolts and jam nuts (if equipped).4. Rotate adjustment bolt 1/2 turn.5. Restart conveyor and run empty 1 minute.6. Stop conveyor and remove ignition key or lock out power source.7. If belt has centered, then move to next step below. Otherwise, repeat from

step 4.8. Tighten bearing bolts and jam nut (if required).9. Replace guards if necessary.

Transition Rollers

1. Remove ignition key or lock out power source.2. Loosen bear bolts and jam nuts (if equipped).3. Rotate adjustment bolt 1/2 turn.4. Restart conveyor and run empty 1 minute.

28 P1511100 R3



5. Stop conveyor and remove ignition key or lock out power source.6. If belt has centered, then move to next step below. Otherwise, repeat from

step 4.7. Tighten bearing bolts and jam nut (if required).

Belt Return

1. Remove ignition key or lock out power source.2. Start at hopper or last adjusted roller and check belt is centered on each belt

return bracket.3. If belt is not centered, use hammer to tap bracket toward hopper slightly on

the side the belt is tracking toward.4. Adjust wear blocks if unit has weather protectors.5. Restart conveyor and run empty for 1 minute.6. Stop conveyor and remove ignition key or lock out power source.7. If belt has not centered, repeat from step 3.

Figure 5.1 Spout

Figure 5.2 Transition

P1511100 R3 29



5.4.4. Conveyor Belt Replacement

Chock wheels to prevent conveyor from rolling during belt replacement.

1. Rotate the belting until the seam is above the hopper or easily accessible.

2. Move the tension roller to its loosest position.

3. Pull all the slack to the seam area.

4. Remove the lacing pin and open the belt (see Figure 5.3).

5. Attach one end of the replacement belt to the belt end being removed.

6. Pull the old belt out and the new belt will be threaded into place.

7. Disconnect the old belt.

8. Connect the ends of the new belt together and secure.

9. Set the belting tension (See Section 5.4.2.).

10. Check and set the belting alignment (See Section 5.4.3.).

Figure 5.3 Belt Lacing Pin

5.4.5. Drive Belt Tension & Alignment (Gas and Electric Drive)


Belt Tension (Electric Drive)

1. Remove guards and push on the center of the belt span with a force of approxi-mately 5 lb.

2. The belts will deflect approximately 1” (25 mm) when properly tensioned.

3. Adjust the drive belts by turning the adjustment bolt clockwise to tighten or counter-clockwise to loosen.

30 P1511100 R3



Note: The drive belt should be just tight enough to not slip on the drive pulley when operating. If the belt is too loose, it will slip, possibly causing a squeaking sound and slowing the belt down. If the belt is too tight, it will cause excess wear.

4. Be sure pulleys are aligned.

5. Install and secure guards.

Figure 5.4 Electric Motor Adjustment

Belt Tension (Gas Drive)

1. Move motor to its loosest belt position.2. Move engine base to set tension.3. Be sure pulleys are aligned.4. Tighten engine base bolts.5. Engage belt.

Figure 5.5 Schematic

Belt Alignment

1. Lay a straight edge across the pulley faces to check the alignment.2. Use the pulley hub to move the pulley to the required position for alignment.3. Tighten hub bolts to secure pulley on shaft.

ADJUSTMENT BOLT

P1511100 R3 31



4. Check belt tension.5. Close and secure guards.

Belt Replacement

1. Move motor to its loosest belt position.2. Remove old belt and replace with new one.3. Move motor base to set the belt tension.4. Check pulley alignment. Adjust if required.5. Close and secure guards.

5.4.6. Check Condition of Hopper Flashing

Be sure it seals the hopper and prevents leaking.

5.4.7. Grease Wheel Shafts

Two locations on the 1314 model:

Figure 5.6 Wheel Shafts

5.4.8. Change Oil in Gas Engine

Refer to the gas engine operation manual.

5.4.9. Lubricate Hydraulic Motor Chain Coupler with Oil

Figure 5.7 Chain Coupler

32 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 6. TROUBLESHOOTING


6. TroubleshootingBefore continuing, ensure you have completely read and understood this manual’s complete Safety chapter, in addition to the safety information in the section(s) below.

This chapter covers possible causes and solutions to problems you may encounter. If you encounter a problem that is difficult to solve, even after having read this chapter, please contact your local Batco dealer or distributor. Before contacting them, please have this operation manual and your machine’s serial number handy.

Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.

Problem Cause Solution

Conveyor will not run Conveying belting loose

Drive belts loose

Belt frozen to tube from operat-ing in high humidity during extreme cold conditions

Check valve installed incorrectly

Tighten & align belting

Tighten & align belt

Remove conveyor from area of high humidity and continue to run so the belt dries prior to freezing

Change orientation of valve

Excessive belt edge fraying Belting not aligned Align & tension belting (see 5.4.2. and 5.4.3.)

Low conveying capacity Incorrect belt speed

Conveyor belt slipping

Drive belt slipping

Adjust belt speed to correct range (see Section )

Tighten & align (see Section 5.4.2. and 5.4.3.)

Replace if worn or glazed (see Section 5.4.4.)

Set correct tension and align-ment (see Section 5.4.5.)

Conveyor belt loose Belt stretches over time Tighten take-up roller, ensure that each take-up bolt is tight-ened the same amount, use measuring tape to check (see Section 5.4.2.)

Grain leaking from conveyor hopper

Belt not tracked (centered)

Flashing installed incorrectly or worn

Track belt (see Section 5.4.2.)

Inspect flashing for wear and replace if required

Grain leaking from conveyor spout

Belt not tracked

Belt speed is too fast, hood plugging

Track belt (see Section 5.4.2.)

Decrease belt speed

P1511100 R3 33

6. TROUBLESHOOTING BATCO - TRANSFER BELT CONVEYOR


34 P1511100 R3

BATCO - TRANSFER BELT CONVEYOR 7. APPENDIX

MODELS: 1314LP, 1515LP, 1814LP 7.1. MECHANICAL SPECIFICATIONS

7. Appendix7.1. Mechanical Specifications

Table 7.1 Model 1314LP 1515LP 1814LP

Length 14’ (4267 mm) 17’9” (5410 mm) 18’ (5486 mm)Width 2’6” (762 mm) 2’6” (762 mm) 3’ (914 mm)Height 4’ (1219 mm) 4’6” (1372 mm) 5’2” (1575 mm)Clearance 10” (254 mm) 12” (305 mm) 10” (254 mm)Weight 400 lb (181 kg) 700 lb (318 kg) 800 lb (363 kg)

Power Options

Hydraulic Drive 4.5 cu. in. 5.9 cu. in. 6.1 cu. in.Gas Engine 5.5 hp w/ 6:1 gear reduction 9 hp 9 hpElectric Motor 5 hp 5 hp 7.5 hp

P1511100 R3 35

7. APPENDIX BATCO - TRANSFER BELT CONVEYOR

7.1. MECHANICAL SPECIFICATIONS MODELS: 1314LP, 1515LP, 1814LP

36 P1511100 R3

LIMITED WARRANTYThis warranty relates to new product Transfer Belt Conveyor Models: 1314LP, 1515LP, 1814LP (the “Product”) sold by Batco-Rem, (which is a trading name or division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).

This warranty shall only be effective if properly registered with the Seller in accordance with information provided to the Buyer at the time of sale.

1.The Seller warrants to the Buyer that the Product is free from defects in material and workmanship under normal and reasonable use.

2.This warranty applies only to defects in materials and workmanship and not to damage incurred in shipping or handling, through normal wear and tear, or damage due to causes beyond the control of the Seller such as lightning, fire, flood, wind, earthquake, excessive voltage, mechanical shock, water damage, or damage arising out of abuse, alteration, improper assembly, improper installation, improper maintenance or improper repair of the Product.

3.The warranty period for the Product shall be one year from delivery of the Product to the Buyer where the Prod-uct is used in a normal farm operation. The warranty period for the Product shall be 90 days from delivery of the Product to the Buyer where the Product is used in a commercial operation. No warranty is given where the Prod-uct was used to convey canola. In the event that any part incorporated into the Product is manufactured and sold to the Seller by a third party vendor, such part is only warranted to the extent of the warranty given by that third party.

4.The obligations set forth in this warranty are conditional upon the Buyer promptly notifying the Seller of any defect and completing reasonably required documentation and, if required, promptly making the Product available for correction. The Seller shall be given reasonable opportunity to investigate all claims and no Product shall be returned to the Seller or part disposed of until after inspection and approval by the Seller and receipt by the Buyer of written shipping instructions, with transportation charges prepaid.

5.Upon return of the Product, or such part of the Product that requires correction, the Seller shall, at the Seller’s option, either repair or replace the Product or such part. The Seller shall replace or attempt to repair and return the Product or such part within a reasonable period of time from receipt of an approved warranty claim from the Buyer. If the Seller is unable to repair or replace the Product, the Buyer shall be entitled to a credit note in the amount of the purchase price for the Prod-uct.

6.The total liability of the Seller on any claim, whether in contract, tort or otherwise, arising out of, connected with, or result-ing from the manufacture, sale, delivery, repair, replacement or use of the Product or any part thereof shall not exceed the price paid for the Product and the Seller shall not be liable for any special indirect, incidental or consequential damages caused by reason of the installation, modification, use, repair, maintenance or mechanical failure of the Product. Conse-quential or special damages as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies.

7.Notwithstanding anything contained herein to the contrary, the foregoing is the Buyer’s sole and exclusive rem-edy for breach of warranty by the Seller in respect of the Product. The Seller, for itself, its agents, contractors, employees and for any parent or subsidiary of the Seller, expressly disclaims all warranties, either express or implied, written or oral, including implied warranties of merchantability or fitness for a particular purpose and undertakes no obligation with respect to the conformity of the Product except as set out in the purchase agree-ment, if any, or marketing materials.

8.The foregoing warranty is the entire warranty of the Seller to the Buyer and the Buyer shall not be entitled to rely upon any representation or warranty contained in any marketing material of the Seller in respect of the Product. The Seller nei-ther assumes, nor authorizes any other person purporting to act on its behalf to modify or to change this warranty, nor to assume for it any other warranty or liability concerning the Product.

WARRANTY VOID IF NOT REGISTERED

Part of the Ag Growth International Inc. Group

201 Industrial Drive

Swift Current, Saskatchewan CANADA S9H 4G5

PHONE: (306) 773-7779

FAX: (306) 778-2524

EMAIL: [email protected]

WEB: www.batcomfg.com

© Ag Growth International 2015

Printed in Canada

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