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Toggle Presses Rack and Pinion Presses Pneumatic Presses Hand Lever Presses with Pneumatic Assist TOX ® -FinePress

Tox FinePress 1105 e - PRO-4-PRO

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Page 1: Tox FinePress 1105 e - PRO-4-PRO

Toggle PressesRack and Pinion PressesPneumatic PressesHand Lever Presseswith Pneumatic Assist

TOX®-FinePress

Page 2: Tox FinePress 1105 e - PRO-4-PRO

2

Functional design + noticeable quality =motivated workers = your success!

TOX®-FinePress

Pneumatic two-hand safetycontrols

TOX®-Pneumatic-Controls TOX®-Pressing-Monitoring with Sensors

TOX® Force-Travel PressMonitor

Sensors

Optional andretrofittablefor allpresses.

Guide quality - theheart of our systemand your guaranteefor best results.Same guidance asfound in machine tools.

• Minimum frictiondesign guaranteesprocess repeatability

• Requires no adjust-ment of guide railpreload.

The Assignment:• increase productivity• assure quality• save on investment

The Solution: TOX®-FinePress

• Flexibility- extensive program- ample accessories- quick tool change- 360° adjustable pull handle

• Quality- precise linear ram guide- smooth operation- robust design- cast steel frames- Press Monitor available

• Value- best price / performance ratio- all accessories retrofittable- worldwide TOX® service- 12 months warranty- delivered from stock

21

3

4

Small Presses 2 – 57 kN

Ball rail guide for ram

Electric counter

Return stroke lock

Travel sensor

Additional Accessories:+ Fine stroke adjustment+ Bolt-on handle+ Machine bases+ Slide tables/

Index tables+ Electric/pneumatic

controls+ Press monitor with sensors

TOX®-FinePress:The expandable,economical program

1

4

2

3

www.tox-de.com

Page 3: Tox FinePress 1105 e - PRO-4-PRO

3

TOX®-FinePress

Standard

SLarger open height

LLarger throat depth

W

• Constant press force• Minimum effort for hand lever• High press forces

See page 6/7.

• Minimum operator effort• High press forces

See page 4/5.

• Multi-stage-pneumatic• Standard stroke adjustment• Optional: position or travel

sensor

See page 8/9.

• Hand-lever toggle mechanismfor approach stroke

• Pneumatic power stroke

See page 10/11.

Toggle Presses

Rack-and-Pinion Presses

Hand-Lever Presses with pneumatic assist

Small press program from 2 – 57 kN.Available in three frame sizes for eachforce range.

Fine stroke adjustment

Return stroke lock

Constant press stroke:Return stroke is relea-sed only after the ramhas reached the selec-ted end position.

Slide and index tables

Moreaccessorieson page 11.

Pneumatic Presses

Our extensive accessories program provides many options.

www.tox-de.com

Page 4: Tox FinePress 1105 e - PRO-4-PRO

16

10H9

View X* Presses > 16 kN** Press 56 kN

(**20)

M12x1 (*M16x1,5)48 (*55,5)

(*Ø14H7)Ø10H7

M12x1(*M16x1,5)

Ø10H7 (*Ø14H7)

(**12H9)

17

(**2

0)

(**8

) 710 13 (*

16)

(*55

,5)

38

For frame size W> 8 kN,tow T-slots, spaced 100 mm

TOX®-FinePress Toggle PressesPrecision linear ball rail guide for ram

Accessories – Options

4

Str

oke

befo

re f

ull t

oggl

e ex

tens

ion

[mm

]

Press Force [kN]

PRESS FORCE DIAGRAM

PRESS FORCE DIAGRAM

Press Force [kN]

(16 kN changed to 25 kN)

(8 kN changed to 16 kN)

(4 kN changed to 8 kN)

1

1

2

2

3

3

4

4

5

7

6

6

7

5

Scope of delivery:

Tool fixture adapter.

Optional: adapter with load sensor.

More accessories:Press monitor (see page 15).

Mounting of slide or index tablesaccording to frame type.

1 2

12

AB

BA1

Moy

Str

oke

befo

re f

ull t

oggl

e ex

tens

ion

[mm

]

X

Z

Y

Changing the press forceA change in the press force ispossible by simple repositioning ofthe toggle lever:– Remove safety bolt– Twist and pull screw in stud and

reposition from to– Insert safety bolt

Caution: changing the press forcealso results in a change of the wor-king stroke (see Tables for Force/Travel ranges).

Ergonomic bolt-on handle.

Electric counter, battery operated.

Return stroke lock. Includesretract spring for toggle presses.

Travel sensor.

Fine stroke adjustment for force opti-mization. Mounted on ram.

Standardized interface for all electri-cal sensors.

Stroke before full toggle extension [mm]

www.tox-de.com

Page 5: Tox FinePress 1105 e - PRO-4-PRO

Toggle Presses from 2 – 56 kN, high precision, no guide adjustment required, non-rotating ram.Distinguishable TOX®-FinePress Quality!

TOX®-FinePress Custom made system

Toggle Presses with standard frame size Type S

Toggle Presses with increased open height Type L

Toggle Presses with increased throat depth Type W

Please order all other accessories and controls separately.

5

Ordering example:

KFS 008.000 + options e.g. + ZKR 001

Version Return stroke lockMax. press forceToggle Press + ZEZ 001frame Type S Counter

Optionalslide table

www.tox-de.com

View X

C

M

AS

K

G

LT

HB

FE

Order No. max. handle Table Net- max. Moy*press- pull bore weight de- allow-force** force approx flection able E[kN] N A C S K M BxT L Ø kg moment Ø F G H

KFL 008.000 4 120 45 120 15-275 95 674 125x150 339 20 45,5 0,1 25 9 94 263 1108 220 20,15

KFL 016.000 8 120 45 165 10-345 115 800 180x200 439 20 83 0,4 25 11 120 330 14416 220 20,15

KFL 025.000 16 220 60 165 10-355 115 800 180x200 439 20 83,5 0,45 25 11 120 330 14425 220 25,3

KFL 025.001 25 250 60 200 5-360 125 820 220x240 534 25 120 0,45 70 13,5 158 405 164KFL 033.000 33 250 30 200 0-360 125 820 220x240 534 25 120 0,45 70 13,5 158 405 164KFL 056.000 56 250 15 240 20-340 160 860 220x260 614 30 180 0,75 70 13,5 158 487 190

All dimensions in mm. *static [Nm] ** adjustable

Order No. max. handle Table Net max. Moy*press- pull bore weight de- allow-force** force ung approx flection able E[kN] N A C S K M BxT L Ø kg moment Ø F G H

KFW 008.000 4 120 45 300 154-188 150 745 200x200 624 20 103 0,2 25 9 145 500 1008 220 20,15

KFW 016.000 8 120 45 300 140-275 180 775 230x240 654 20 165 0,3 25 11 145 520 10016 220 20,15

KFW 025.000 16 220 60 300 140-275 180 775 230x240 654 20 165 0,35 25 11 145 520 10025 220 25,3

KFW 025.001 25 250 60 300 130-285 190 805 250x300 674 25 197 0,35 70 13,5 160 530 100KFW 033.000 33 250 30 300 125-275 190 805 250x300 674 25 197 0,35 70 13,5 160 530 100KFW 056.000 56 250 15 355 140-270 215 825 280x300 789 30 248 0,55 70 13,5 210 625 130

A = Working stroke S = Open height, adjustableC = Throat depth E = Mounting bore

All dimensions in mm. *static [Nm] ** adjustable

All dimensions in mm. *static [Nm] ** adjustable

Order No. max. handle Table Net max. Moy*press- pull bore weight de- allow-force** force approx. flection sable E[kN] N A C S K M BxT L Ø kg moment Ø F G H

KFS 002.000 2,5 50 42 90 15-145 55 465 90x110 260 20 22,5 0,05 25 9 72 203 76KFS 008.000 4 120 45 95 15-166 80 535 110x130 285 20 32 0,1 25 9 78 214 94

8 220 20,15KFS 016.000 8 120 45 95 10-145 90 555 120x185 319 20 45 0,25 25 11 79 236 130

16 220 20,15KFS 025.000 16 220 60 95 10-145 90 555 120x185 319 20 45 0,25 25 11 79 236 130

25 220 25,3KFS 025.001 25 250 60 105 0-170 110 615 150x200 379 25 68,5 0,25 70 13,5 84 269 140KFS 033.000 33 250 30 105 0-165 110 615 150x200 379 25 68,5 0,25 70 13,5 84 269 140KFS 056.000 56 250 15 185 15-185 150 695 210x240 524 30 127 0,65 70 13,5 145 397 174

218

Page 6: Tox FinePress 1105 e - PRO-4-PRO

6

TOX®-FinePress Rack and Pinion PressesPrecision linear ball rail guide for ram

Scope of delivery:

Tool fixture adapter.Optional: adapter with force sensor.

Micrometer screw for precise endof stroke adjustment.

Adjustment range 0-15 mm.

1

1

2

2

3

3

4

4

6

6

7

7

5

5

The Rack and Pinion presses trans-mit the pull force on the lever into ahigh force at the ram.

Constant press forcethroughout the entirestroke.

Accessories – Options

MoyX

Z

Y

View X

30

16

M12x1

Ø10 H7M12x1

Ø10 H7/f9

10 H9

1210 13

48

1710

Ergonomic bolt-on handle.

Electric counter, battery operated.

Return stroke lock includingretract spring.

Travel sensor.

Standardized interface for allelectrical sensors.

More accessories:Press monitor (see page 15).

Mounting of slide or index tables accor-ding to frame type.

www.tox-de.com

Page 7: Tox FinePress 1105 e - PRO-4-PRO

Rack and Pinion Presses with standard frame size Type S

Rack and Pinion Presses with increased open height Type L

Rack and Pinion Presses with increased throat depth Type W

7

Please order all other accessories and controls separately.

Ordering example:

ZFS 004.000 + options e.g. + ZZR 001

Version Return stroke lockMax. press forceRack and Pinion Press + ZEZ 001frame Type S Counter

Rack and Pinion Presses from 2.5 – 4 kN, high precision,no guide adjustment required, non-rotating ram.Distinguishable TOX®-FinePress Quality!

TOX®-FinePress Custom made system

Optional

www.tox-de.com

Order No. max. Handle Table Net max. Moy*press- pull bore weight de- allow-force force approx. flection able E[kN] N A C S K M BxT L Ø kg moment Ø F G H

ZFS 002.000 2,5 200 56 90 0-140 55 465 90x110 260 20 22 0,05 25 9 72 203 76ZFS 004.000 4 300 80 95 24-180 80 535 110x130 285 20 33 0,05 25 9 78 214 94

All dimensions in mm. *static [Nm]

Order No. max. Handle Table Net max. Moy*press- pull bore weight de- allow-force force approx. flection able E[kN] N A C S K M BxT L Ø kg moment Ø F G H

ZFL 004.000 4 300 80 95 28-305 95 674 125x150 339 20 47 0,05 25 9 94 263 110

All dimensions in mm. *static [Nm]

Order No. max. Handle Table Net max. Moy*press- pull bore weight de- allow-force force approx. flection able E[kN] N A C S K M BxT L Ø kg moment Ø F G H

ZFW 004.000 4 300 80 300 168-320 150 745 200x200 624 20 104 0,05 25 9 145 500 100

All dimensions in mm. *static [Nm] A = Working stroke S = Open height, adjustableC = Throat depth E = Mounting bore

LT

B

C AS

K

M

GF

E

H

218

Page 8: Tox FinePress 1105 e - PRO-4-PRO

8

TOX®-FinePress Pneumatic PressesPrecision linear ball rail guide for ram

Pneumatic counter, batteryoperated incl. pressure switch.

Home position sensor mountedon tie rods.

Travel measurement over entirestroke possible.

End position sensor with strokeadjustment. No sensor adjustmentrequired if stroke is adjusted.

Standardized interface for all elec-trical sensors.

Slide or index table.

9

9

5

1

1

2

2

3

3

104

5

10

10

4 4

8

7

8

8

6

6

7

Scope of delivery:

Tool fixture adapter.

Adjustable end position dampening.

Clean plumbing. Air connectionsintegrated on frame.

Stroke adjustment over entiretravel.

The TOX® Pneumatic Cylinderfeatures the latest seal technol-ogy for smooth, trouble-freeoperation. These seals result insimpler service and reliableoperation than pneumatic cylin-ders with flat seals.

Accessories – Options

For frame size W > 8 kN,two T-slots, spaced 100 mm

* Presses > 16 kN** Press 56 kN

View X

(**20)(**12 H9)

10 H916

177

(**8

)(*

*20)

Ø10 H7/f9(*Ø14 H7/f9)

12x1(*M16x1,5)

Ø10 H7 (*Ø14 H7)M12x1 (*M16x1,5) 12

301310

(*16

)48

(*55

,5)

MoyX

Z

Y

Integrated Accessories

www.tox-de.com

Page 9: Tox FinePress 1105 e - PRO-4-PRO

Pneumatic Presses with standard frame size Type S

Pneumatic Presses with increased open height Type L

Pneumatic Presses with increased throat depth Type W

9

Pneumatic Presses from 2 – 57.5 kN, high precision, no guide adjustment required, non-rotating ram.Distinguishable TOX®-FinePress Quality!

TOX®-FinePress Custom made system

Please order all other accessories and controls separately.

Ordering example:

PFL 004.000 + options e.g. + ZUT 000

Version End position Max. press force sensorPneumatic Pressframe type L + ZPZ 001

Counter

+ STP 03-10Two-hand safety controls

Optional indextable

www.tox-de.com

Order No. max. Table Net- max.press- bore weight de-force** approx flection E[kN] A C S K M BxT L Ø kg Moy* Ø F G H I

PFS 002.000 2 80 90 12-83 55 465 110x90 260 20 25 0,01 25 9 72 203 76 1/4

All dimensions in mm. *static allowable moment [Nm]**at 6 bar air duct

Order No. max. Table Net max.press- bore weight de-force** approx flection E[kN] A C S K M BxT L Ø kg Moy* Ø F G H I

PFL 004.000 4,0 80 120 45-255 95 674 150x125 339 20 50 0,14 25 9 94 263 110 1/4PFL 008.000 8,5 80 120 19-230 95 674 150x125 339 20 46 0,17 25 9 94 263 110 1/4PFL 013.000 13,5 80 165 20-322 115 800 200x180 439 20 96 0,5 25 11 120 330 144 1/2PFL 022.000 22,5 80 165 25-305 115 800 200x180 439 20 116 0,42 70 11 120 330 144 1/2PFL 033.000 34,5 80 200 32-318 125 820 220x240 534 25 150 0,46 70 13,5 158 405 164 1/2PFL 056.000 57,5 80 240 35-320 160 860 220x260 614 30 227 0,85 70 13,5 178 487 190 1/2

All dimensions in mm. *static allowable moment [Nm]**at 6 bar air duct

Order No. max. Table Net max.press- bore weight de-force** approx. flection E[kN] A C S K M BxT L Ø kg Moy* Ø F G H I

PFW 004.000 4,0 80 300 185-260 150 745 200x200 624 20 107 0,22 25 9 145 500 100 1/4PFW 008.000 8,5 80 300 155-226 150 745 200x200 624 20 114 0,25 25 9 145 500 100 1/4PFW 013.000 13,0 80 300 155-226 180 775 230x240 654 20 177 0,43 25 11 145 520 100 1/2PFW 022.000 22,5 80 300 160-216 180 775 230x240 654 20 198 0,32 70 11 145 520 100 1/2PFW 033.000 34,0 80 300 160-240 190 805 250x300 674 25 226 0,36 70 13,5 160 530 100 1/2PFW 056.000 57,0 80 355 170-230 215 825 280x300 789 30 303 0,65 70 13,5 210 625 130 1/2

All dimensions in mm. *static allowable moment [Nm]**at 6 bar air duct

A = Working stroke S = Open height, adjustableC = Throat depth E = Mounting boreI = Connection [inch]

LT

B

KS

A

M

C

View X GF

E

H

218

Page 10: Tox FinePress 1105 e - PRO-4-PRO

10

Function:The press ram is moved forwardover a toggle mechanism by pul-ling on the hand lever. Pressingthe start button on the lever, aftera limit switch is tripped, results ina 6 mm long pneumatic powerstroke. Releasing the lever or thestart button ends the power stro-ke.

TOX®-FinePress Hand Lever Presses with pneumatic assistPrecision linear ball rail guide for ram

3

14

5

6

7

8

2

Pneumatic counter, batteryoperated incl. pressure switch.

Slide or index table.

Travel measurement over entirestroke is possible.

Scope of delivery:

Clean plumbing. Air connectionsintegrated on frame.

Tool fixture adapter.

Fine stroke adjustment duringpower stroke (6 mm).

Standard interface for allelectrical sensors.

Controls completely integrated onframe, including air servicing unit.

Accessories – Options

5

2

MoyX

Z

Y

3

3

148

8

8

6

6

7

(**20)

Ø10 H7 (*Ø14 H7)M12x1 (*16x1,5)

* Presses > 16 kN** Press 56 kN

View X

Ø10 H7/f9(*Ø14 H7/f9)

M12x1(*M16x1,5)

10

38(*

55,5

)

301213

(*16

)

(**12 H9)

1610 H9

For frame size W> 8 kNtwo T-slots, spaced 100 mm

(**2

0)(*

*8)

7 17

www.tox-de.com

Page 11: Tox FinePress 1105 e - PRO-4-PRO

Hand Lever Presses with increased open height Type L

Hand Lever Presses with increased throat depth Type W

11

Hand Lever Presses with pneumatic assist from 8.5 – 57.5 kNand 6 mm powerstroke, high precision, no guide adjustmentrequired, non-rotating ram.Distinguishable TOX®-FinePress Quality!

TOX®-FinePress Custom made system

Please order all other accessories and controls separately.

Ordering example:

PFHL 008.000 + options e.g. + ZAK-P30

Version Force sensorMax. press forceHand Lever Press + ZPZ 001with pneum. assist, Counterframe type L

Option:

Height adjustable. Meets latest ergonomic guidelines formaximum operator comfort, either seating or standing.

max. load 450 kg

920 745

830

116

-34

0A

djus

tmen

t ran

geof

foot

rest

Universal Base FinePressUUF 1-045.000

Ordering Description for Options:- UUF 1 – 45 Standard base with hardwood top and leveling feet- ZUUF 1 – 45 R Swivel casters for standard base UUF 1 – 45- ZUUF 1 – 45 A Foot rest, adjustable, for standard base UUF 1 – 45

- Swivel casters

TOX®-FinePress AccessoriesOperator friendly and retrofittable

www.tox-de.com

C

M

SK

A

View X

LT

B

GF

E

H

218

Order No. max. Table Net max.Press- bore Weight de-force** approx. flection E[kN] A C S K M BxT L Ø kg Moy* Ø F G H I

PFHL 008.000 8,5 60 120 0-215 95 674 150x125 339 20 61 0,1 25 9 94 263 110 1/4PFHL 013.000 13,5 60 165 0-320 115 800 200x180 439 20 95 0,22 25 11 120 330 144 1/4PFHL 022.000 22,5 60 165 0-280 115 800 200x180 439 20 120 0,36 70 11 120 330 144 1/4PFHL 033.000 34,5 60 200 0-280 125 820 220x240 534 25 157 0,45 70 13,5 158 405 164 1/4PFHL 056.000 57,5 60 240 0-280 160 860 220x260 614 30 232 0,7 70 13,5 178 487 190 1/4

All dimensions in mm. *static allowable moment [Nm]**at 6 bar air duct

Order No. max. Table Net max.Press- bore Weight de-force** approx. flection E[kN] A C S K M BxT L Ø kg Moy* Ø F G H I

PFHW 008.000 8,5 60 300 135-230 150 745 200x200 624 20 115 0,19 25 9 145 500 100 1/4PFHW 013.000 13,5 60 300 150-230 180 775 230x240 654 20 177 0,16 25 11 145 520 100 1/4PFHW 022.000 22,5 60 300 130-200 180 775 230x240 654 20 200 0,26 70 11 145 520 100 1/4PFHW 033.000 34,5 60 300 130-215 190 805 250x300 674 25 234 0,35 70 13,5 160 530 100 1/4PFHW 056.000 57,5 60 355 115-195 215 825 280x300 789 30 308 0,46 70 13,5 210 625 130 1/4

All dimensions in mm. *static allowable moment [Nm]**at 6 bar air duct

Optional:custom tooling.

A = Working stroke S = Open height, adjustableC = Throat depth E = Mounting boreI = Connection [inch]

Page 12: Tox FinePress 1105 e - PRO-4-PRO

12

TOX®-FinePress AccessoriesOperator friendly and retrofittable

This option can bemounted on anytoggle or rack andpinion press.

Micrometer adjustment for end ofstroke. Applicable to all togglepresses.Toggle presses reach their maximumforce at the end of stroke. The micro-meter fine adjustment allows for preci-se stroke adjustment in a 1/100 mm

range. Our tool fixture is integrated inthe fine adjustment fixture.

Emergencyrelease

Optional travel sensor

Fine ram stroke adjustment ZF 001 / ZF 002 Quick clampingsystem for tool fixture

Evolution of a tool fixture concept for long term investment

Can be relocated and rotated. Morepower due to optimum release, with-out compromising process reliability.

Typically, the toolingon small presses isattached into a pilotbore and secured witha set screw.

Disadvantage:If the threads are damaged, theexpensive ram must be replaced.

TOX®-FinePress inte-gral tool fixture con-cept. Select from three choices:

- standard adapter- adapter with force sensor- fine adjustment DIN 9859

Clamping disc ele-ments provide highradial clamping forcesfor a strong connec-tion.

Advantage:No damage to tool fixture.Zero clearance and detachable.

The tool can be inser-ted directly into thethreaded pilot bore.

Conventional setscrew clamping is alsopossible for existingtooling.

Advantage:Prevents damage to ram.

Ergonomic Hand LeverZEH 018

Return Stroke LockToggle presses: ZKR 001Rack and pinion presses: ZZR 001

Type Press D D1 D2 G1 G2 B1 B2 LOrder no..Force mm mm mm mm mm mm mmZF 001 <=25 kN 49 10 M12x1 18 10 32 26 65ZF 002 > 25 kN 54 14 M16x1,5 17 12 33 26 67

1 Home position.2 First ratchet position: loose toolscan still be aligned.3 Ratchet position in end position:the return stroke lock is released after the ram reaches the selectedend position. This guarantees the process repeatability and a con-stant pressing depth.4 The emergency knob releases thelocking function in any position.

4

2

3

1

Home position

321

A TOX® -FinePress exclusive:

Precision tool fixture with

clamping disc system.

www.tox-de.com

D2D1 f9

B2

G2

B1

G1

L+3m

m

D2D

D1H7/f9

Page 13: Tox FinePress 1105 e - PRO-4-PRO

13

%%c

175

¯250

363550

51

350

312

265

175

175

175

175

Type Max. Travel S Pressure Table Flange Flange Slide Pull/push Order no. Load area BxT heigth H width C depth E length D force

mm mm mm mm mm mm at 6 barZHST 080.160 150 kN 160 140x115 73 180 140 165ZHST 080.160P 150 kN 160 140x115 73 180 140 165 150 N

Position sensor for ZHST 080.160 P = ZHSTP 01.00

For very long parts and feedingrequirements beyond the safedistance, the TOX®-slide tables canbe mounted longitudinally or trans-versely. The TOX®-Controls offermany automation possibilities.

Special Accessories

To be ordered separately forZHST 080.160P:

- End position sensorsOrder number ZHSTP 01.00.

Development, design andconstruction of custom fixtures, tooling or completely automated work stations by TOX® PRESSO-TECHNIK.

Technical Details

- Fits all TOX®-FinePress Presses- Precision linear ball rail guide- Self-locking in working position- Pneumatic cylinder for automatic

operation (optional)- Load-free guidance results in high

life expectancy- Adjustable positive stop

TOX®-FinePress Slide and Index TablesType ZHST, Type ZRS simplify your press feeding requirements

Specially designed for ourTOX®-FinePress program.

• Use for pressing, riveting,punching and stamping work

• Numerous versions

• Manual and semi-automaticoperation

• Integrated end of stroke dampen-ing for smooth operation

• Can be integrated into fullyautomated production lines

• Can be used with all pressesup to 150 kN

• Optional feedback sensor

• High repeatability

• Pneumatic cylinder drive withintegrated flow controls anddampening

• Applicable for up to 150 kNpress force

• Fits all TOX®-FinePress presses

• Operation with the TOX®-Controlspossible

• Available indexing stations:8 – 12 – 16 – 24

• Hardened contact points

• Extremely low profile, approx. 52 mm

Ordering example:

ZHST 080.160 P + ZHSTP 01.00

Pneumatic drive Position sensorSlide table

Ordering example:

ZRS 250.00

VersionDial plate ØRound index table

TOX®-FinePress Index TableTechnical data on request

Slide Table

www.tox-de.com

67

HC

B

100 20

M8(4x)

40D

181

E

100

10S

T

Type ZHST 080.160P

Page 14: Tox FinePress 1105 e - PRO-4-PRO

14

TOX®-Controls

TOX®softWare

EthernetInterbus/ServiceNet/Profibus

RS 232/485PLC

- Two-hand controlsSTP 03-11 pneumatic switchesConsole

- Two-hand safety controlsSTP 03-10 complete system

TOX®-Controls – A Modular System

Accessories for our small press program:

Basic control- STE 03-03 two-hand- STE 325-00 with added functions- STE 327-00 with jog mode and

added functions- with foot pedal and safety

moduleSTE 317-00-01-02Automatic modeAutomatic-Setup modesAutomatic-Setup modes andpress-force display

- Basic versionSTE 336-00 with self locking feature24E/14ASTE 330-00 with jog mode 24E/14A

- Full versionSTE 326-00 with self locking feature256E/ASTE 328-00 with jog mode 256E/A

NETWORK

Please see our catalog

"TOX® -Controls" for more

detailed information.

STP 003 - 11 1/2” including:- two-hand console incl. emergency

reset switch and signal for customer supplied main directional valve

- a normal non-safety valve can be used for guarded tooling

- can be applied as a certified safetycontrol when used together with asafety redundant directional valve

STP 003 - 10 1/2” consisting of:- two-hand console incl. pressure

regulator and gauge- certified main directional

safety valve 1/2"

Ideal for all TOX®-Powerpackage andTOX®-FinePress Presses.

Pneumatic two-hand control, including main valve

Pneumatic Electric safety controlswith optional functions

Safety PLC controls withadded functions

Straight pneumatic two-handcontrol, without main valve

Pneumatic safety valve 1/2"

Pneumatic console

www.tox-de.com

Technical data: ZWP ... ZWPH ... ZWZ / ZWK ...Type: Travel sensor Travel sensor Angel sensorElectric path: 100 mm + -1 mm 75 mm + -1 mm 348° + -3°Exit voltage: 0 ...10V, 10V ... 0V 10 ...0V, 0V ... 10V 0 ...10V, 10V ... 0VLinearity tolerance: + -0,1% + -0,1% + -0,1%Resolution: < 0,01 mm < 0,01 mm < 0,01°Mechanical travel: 105 mm 80 mm > 360°

Potentiometer Travel Measure-ment ZWK; ZWP; ZWPHEasy mounting to return stroke lockand press head. Scope of delivery: travel sensor,cable incl. plug M8x1, mountingbracket, cable guard and cableaccessory.

Ordering Example:

ZWK 360.001Type 001360°Potentiometer Travelmeasurement for Toggle Presses

Type Fits Press TypeZWZ 360.000 ZFS 002, ZFS 004, ZFL 004, ZFW 004ZWK 360.000 KFS 002, KFS 008, KFL 008, KFW 008, KFS 016, KFL 016, KFW 016,

KFS 025.000, KFL 025.000, KFW 025.000ZWK 360.001 KFS 025.001, KFL 025.001, KFW 025.001, KFS 033, KFL 033, KFW 033,

KFS 056, KFL 056, KFW 056ZWP 080.000 For all Pneumatic Presses from 8 kN on.ZWPH 060.000 For all Hand Lever Presses with Pneumatic Assist

ZWK / ZWZ integratedto return stroke lock

ZWPH forHand LeverPresses withPneumaticAssistZWP for Pneu-

matic Presses

Page 15: Tox FinePress 1105 e - PRO-4-PRO

15

Ordering Example:

ZAK - K10Nominal Force 10 kNfor Toggle PressesTool Force Sensor withfixture

2. Force sensor with tool fixtureType ZAKScope of delivery: force sensor,cable incl. plug M8x1 and mountingbracket, cable guard and cableaccessory. One sensor, two possibili-ties. Simply twist clamping disc toolfixture to lock tooling. Or attach too-ling with conventional set screwmounting. D

D2

D2

D1 H7/f9

LB

B

M8x

1

G1

G2

D1 f9

TOX®-Monitoring

Please see our catalog

"TOX® -Controls" for more

detailed information.

The mechanical counter type ZEZ orthe pneumatic counter type ZPZ pro-vide a quick means of checking theproduced quantities on the digitaldisplay. The battery operated countercan be easily mounted on any of ourpresses. No external power requi-red!

Counter ZEZ 001 for Hand Presses,ZPZ 001 for Pneumatic Presses

TOX®-Monitoring at a glance

- Force sensors- Travel sensors, external or

integrated

- CEP Process Monitor

The following items complete the TOX®-FinePress Program:Matched sensors consisting of 3 elements: 1. Basic unit EPWL, 2. Force sensor with tool fixture adapter, e.g. ZAK,3. Potentiometer travel measurement e.g. ZWK. Your quality control process can be retrofitted anytime.

30

25

20

15

10

5

07 6 5 4 3 2 1 0

X-Dimension (mm)

KN

Small Press Accessories:

Sensors Force-Travel Measurement Force Monitor forTOX® Joining applications

- EPW Press Monitor- EPWL Press Monitor, basic model

www.tox-de.com

Type Nomin. Fits Press Type D D1 D2 G1 G2 B L Nominal Temperature Accuracy Feedforce voltage range class voltage

ZAK-Z10 10 kN ZFS 002, ZFS 004, ZFL 004, ZFW 004 38 10 M12x1 13 10 26 54 0,75 mV/V - 10°C – 65°C 2% 10V DCZAK-K10 10 kN KFS 002, KFS 008, KFL 008, KFW 008 38 10 M12x1 13 10 26 54 0,75 mV/V - 10°C – 65°C 2% 10V DCZAK-P10 10 kN PFS 002, PFL 004, PFW 004 38 10 M12x1 13 10 26 54 0,75 mV/V - 10°C – 65°C 2% 10V DCZAK-K30 30 kN KFS 016, KFL 016, KFW 016, KFS 025.000 38 10 M12x1 13 10 26 54 1,25 mV/V - 10°C – 65°C 2% 10V DC

KFL 025.000, KFW 025.000ZAK-P30 30 kN PFL 008, PFW 008, PFHL 008, PFHW 008, 38 10 M12x1 13 10 26 54 1,25 mV/V - 10°C – 65°C 2% 10V DC

PFL 013, PFW 013, PFHL 013, PFHW 013ZAK-K60 60 kN KFS 025.001, KFL 025.001, KFW 025.001, 50 14 M16x1,5 15,5 10 26 62,5 1,25 mV/V - 10°C – 65°C 2% 10V DC

KFS 033, KFL 033, KFW 033, KFS 056,KFL 056, KFW 056

ZAK-P60 60 kN PFL 022, PFW 022, PFHL 022, PFHW 022, 50 14 M16x1,5 15,5 10 26 62,5 1,25 mV/V - 10°C – 65°C 2% 10V DCPFL 033, PFW 033, PFHL 033, PFHW 033,PFL 056, PFW 056, PFHL 056, PFHW 056

Page 16: Tox FinePress 1105 e - PRO-4-PRO

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