October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 1

THINKING SOLUTIONS 4.0

INNOVATIVE ULTRASOUND TECHNOLOGY FOR INDUSTRIAL CLEANING APPLICATIONS:

SONOPOWER 3S GENERATOR - 4TH GENERATION

OCTOBER 25 I P2C-INNOVATION FORUM I DR. OKSANA LUTZ

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 2

AGENDA

1

2

3

4

5

WEBER ULTRASONICS

CHALLENGES OF COMPONENT CLEANING

STATE OF THE ART & POTENTIAL

CHARACTERISTICS & ADVANTAGES OF THE

SONOPOWER 3S

APPLICATION EXAMPLES

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 3

1500 customer

>130 employees

+50Years

experience

41 patents*

GLOBAL PRESENCE

* including submitted patents

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 4

SOUND SOLUTIONS FROM 25 KHZ TO 1 MHZ ULTRASONIC CLEANING

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 5

AGENDA

1

2

3

4

5

WEBER ULTRASONICS

CHALLENGES OF COMPONENT CLEANING

STATE OF THE ART & POTENTIAL

CHARACTERISTICS & ADVANTAGES OF THE

SONOPOWER 3S

APPLICATION EXAMPLES

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 6

contextual decisions

(real-time simulation)

INDUSTRY 4.0 IS CHARACTERIZED THOUGH A SHIFT OF PARADIGM

centralized control systems - inflexible decentralized self-organization

predetermined decisions

established value chain virtual ad-hoc-organization

upscaling modularization

passive components intelligent components

4.0 3.0

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 7

INDUSTRY 4.0

INDUSTRY

4.0

SMART

HOME

SMART

PRODUCTS

SMART

LOGISTICS SMART

MOBILITY

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 8

Quality requirements for

cleanliness of components

Repeatable

results

Stable

cleaning processes

Full

data documentation

CURRENT CHALLENGES IN THE FIELD OF PRODUCTION

Individual

(small lot sizes)

Fast &

cost-efficient

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 9

OUR CLAIM

Your partner for pioneering ultrasonic

solutions and most suitable

cleaning processes

Industry 4.0-ready - optimal interface

for the integration in automated

solutions with complete data

documentation

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 10

AGENDA

1

2

3

4

5

WEBER ULTRASONICS

CHALLENGES OF COMPONENT CLEANING

STATE OF THE ART & POTENTIAL

CHARACTERISTICS & ADVANTAGES OF THE

SONOPOWER 3S

APPLICATION EXAMPLES

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 11

USUAL POWER & FREQUENCY COMBINATIONS

Suitable for submersible and plate transducers

FREQUENCY AND POWER

MODEL FREQUENCY 1.000 W 1.200 W 1.500 W 1.800 W 2.000 W 2.400 W 2.600 W 3.000 W

25 kHz

40 kHz

50 kHz

80 kHz

132 kHz

25 / 50 kHz

40 / 80 kHz

40 / 132 kHz

80 / 132 kHz

40 / 80 / 132 kHz

SINGLE

- SONOPOWER 3S

SONOPOWER 3S

DUAL

SONOPOWER 3S

MULTI

SONOPOWER 3S

OUR NEW STANDARD

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 12

USUAL CLEANING PROCESSES

Fluid

65° CHEMISTRY Fluid

70° ULTRAPURE WATER

Frequency

25 kHz Frequecy

50 kHz

Process

(illustrative)

PLC

Power

2000 W

Power

2000 W

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 13

OUR NEW FLEXIBILITY

Fluid

65° CHEMISTRY Fluid

70° ULTRAPURE WATER

Frequency

25 kHz Frequecy

50 kHz

Process

(illustrative)

PLC

Power

3000 W Power

3000 W

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 14

AGENDA

1

2

3

4

5

WEBER ULTRASONICS

CHALLENGES OF COMPONENT CLEANING

STATE OF THE ART & POTENTIAL

CHARACTERISTICS & ADVANTAGES OF THE

SONOPOWER 3S

APPLICATION EXAMPLES

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 15

SONOPOWER 3S - 4th GENERATION

STRONGER,

SMARTER,

CLEANER

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 16

POWER MEETS FLEXIBILITY

UP TO 30.000 WATT

IN ONE CUBICLE

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 17

INNOVATION - OVERVIEW

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 18

FREQUENCY DETERMINATION - FAST & PRICISE

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

FASTER AND MORE PRECISELY

DETERMINATION OF THE OPTIMUM

OPERATING FREQUENCY

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 19

UNIQUE HOMOGENEITY

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

WITH

SONOBOOST-SWEEP

WITHOUT

SONOBOOST-SWEEP

SOUND SOLUTIONS FROM 25 KHZ TO 1 MHZ

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 20

HIGH LEVEL OF OPERATIONAL RELIABILITY

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

AUTOMATIC COMPENSATION OF

VOLTAGE FLUCTUATIONS

RANGE: +/- 10%

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 21

CLEAR USABILITY

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 22

EASY SERVICE HANDLING

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

SOFTWARE-UPDATES &

SERVICE VIA USB

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 23

DIGITAL PERFORMANCE FACTOR

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

FREQUENCY CHANGES

DURING OPERATION

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 24

INCREASE THE RANGE OF APPLICATIONS

SONOSCAN

SONOBOOST-SWEEP, SONOPOWER-MODULATION

MAINS VOLTAGE MANAGEMENT

COLOUR DISPLAY & USER CONVENIENCE

USB SERVICEPORT

SWITCH ON THE FLY

SECOND TRANSDUCER CONNECTION

HF1+ TRANCEDUCER CONNECTION

HF2+ 2nd TRANSDUCER CONNECTION (optional)

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 25

OPTIMAL INTERFACE FOR AUTOMATED ULTRASONIC SOLUTIONS

PROFINET OR PROFIBUS

▶ The Profinet interface permits precise

management and complete documentation

of the ultrasonic-specific processing

parameters and makes the generator

Industry 4.0-ready.

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 26

PROFINET BENEFITS

FU

CT

ION

AL

ITY

- S

ON

OP

OW

ER

3S

Start / Stop

HF-Power (%)

Current Power (%)

HF-Status

Frequency - switch

Transducer - switch

Timer

Error indication

Error code

Sweep (on/off)

Sweep specification (%)

Degas (on/off)

Scan

ANALOG

INTERFACE

only for multi-generators

only for dual-generators

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 27

CHANLLEGES AND SOLUTIONS

Quality requirements for

cleanliness of components

High

flexibility Automatization &

intelligent control systems

SONOBOOST-SWEEP

SONOPOWER-MODULATION

UP TO 3.000W POWER

MULTI-FREQUENCY

2nd TRANSDUCE CONNECTION

PROFINET INTERFACE

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 28

AGENDA

1

2

3

4

5

WEBER ULTRASONICS

CHALLENGES OF COMPONENT CLEANING

STATE OF THE ART & POTENTIAL

CHARACTERISTICS & ADVANTAGES OF THE

SONOPOWER 3S

APPLICATION EXAMPLES

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 29

BEFOR: 10 GENERATORS FOR 10 TRANSDUCER

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 30

NOW: 5 GENERATORS FOR 10 TRANSDUCER

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

1500 watt

Submersible

Transducer

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 31

SECOND TRANSDUCER CONNECTION: INCREASING THE RANGE OF APPLICATIONS [1/2]

illustrative

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 32

SECOND TRANSDUCER CONNECTION: INCREASING THE RANGE OF APPLICATIONS [2/2]

illustrative

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 33

CONVINCING QUALITY AND POWER

MULTINATIONAL CORPORATION

NEEDED A POWER UPGRADE

Newest Technology (PROFINET)

Highest Quality

Economical

30.000 watt in in one cubical

Powerupgrade Before: 15 Generators / 2 cubicles

Now: 10 Generators / 1 cubicles

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 34

HIGHEST FLEXIBILITY FOR ULTRASONIC CLEANING

TECH-CENTER TRUST IN

SONOPOWER 3S FROM WEBER ULTRASONICS

3000 Watt Peak-POWER

Faster and more efficiently

Automatically determination of the working

frequency

Highest process reliability

Industry 4.0-ready - PROFINET

October 25 | Weber Ultrasonics | P2C | Thinking Solutions 4.0 | 35

C

21 HALL 5, C21

WEBER ULTRASONICS

THANK YOU